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Yamaha 2001 YZF-R6N Owner's Manual

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OWNER'S MANUAL
YZF-R6N
5MT-28199-20

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Summary of Contents for Yamaha 2001 YZF-R6N

  • Page 1 OWNER’S MANUAL YZF-R6N 5MT-28199-20...
  • Page 3 INTRODUCTION EAU00000 Congratulations on your purchase of the Yamaha YZF-R6. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 5: Important Manual Information

    IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
  • Page 6 IMPORTANT MANUAL INFORMATION EAU03337 YZF-R6N OWNER’S MANUAL © 2000 by Yamaha Motor Co., Ltd. 1st Edition, August 2000 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 7: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...

  • Page 9: Safety Information

    SAFETY INFORMATION Safe riding ..................1-1 Protective apparel ................1-3 Modifications ..................1-3 Loading and accessories ..............1-3 Gasoline and exhaust gas..............1-5 Location of important labels .............. 1-7...

  • Page 10: Safe Riding

    S AFETY INFORMATION EAU00014* MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: 1.

  • Page 11: Safety Information

    SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- tors.

  • Page 12: Protective Apparel

    6. A passenger should also observe the above precautions. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
  • Page 13 Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.

  • Page 14: Gasoline And Exhaust Gas

    SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
  • Page 15 SAFETY INFORMATION a. The engine and exhaust system may be hot. Park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.

  • Page 16: Location Of Important Labels

    SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.

  • Page 17: Description

    DESCRIPTION Left view ..................... 2-1 Right view................... 2-2 Controls and instruments ..............2-3...
  • Page 18 D ESCRIPTION EAU00026 Left view 1. Front fork compression damping force 6. Shock absorber spring preload adjusting screw (page 3-16) adjusting ring (page 3-17) 2. Front fork rebound damping force 7. Shock absorber rebound damping adjusting screw (page 3-16) force adjusting knob (page 3-18) 3.
  • Page 19 DESCRIPTION Right view 11. Luggage strap holders (page 3-21) 12. Owner’s tool kit (page 6-1) 13. Fuses (page 6-39) 14. Rear brake fluid reservoir 15. Radiator cap (page 6-16) 16. Front brake fluid reservoir 17. Brake pedal (page 3-9)
  • Page 20 DESCRIPTION Controls and instruments 1. Clutch lever (page 3-8) 6. Tachometer (page 3-6) 2. Left handlebar switches (page 3-7) 7. Right handlebar switches (page 3-7) 3. Starter (choke) lever (page 3-11) 8. Throttle grip (page 6-22) 4. Digital speedometer unit (page 3-5) 9.

  • Page 21: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ..............3-1 Indicator and warning lights ............. 3-2 Speedometer unit ................3-5 Tachometer ..................3-6 Self-diagnosis device ................ 3-6 Handlebar switches ................3-7 Clutch lever ..................3-8 Shift pedal ..................3-8 Brake lever ..................3-9 Brake pedal ..................

  • Page 22: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”...

  • Page 23: Indicator And Warning Lights

    1. Turn the key to “ON”. EAU00061 2. If the warning light does not come Neutral indicator light “ ” on, have a Yamaha dealer check This indicator light comes on when the the electrical circuit. transmission is in the neutral position. EAU00063 High beam indicator light “...
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS When the coolant temperature is If the warning light does not come on, too high, the warning light comes have a Yamaha dealer inspect the on and symbol “ ” flashes. Stop electrical circuit. the motorcycle and allow it to idle...
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS CB-19E Coolant Display Conditions What to do temperature ˚C Symbol and message 0–40 °C OK. Go ahead with riding. “LO” are displayed. ˚C Symbol and temperature 41–117 °C OK. Go ahead with riding. are displayed. Stop the motorcycle and allow it to idle until the coolant temperature ˚C Symbol and temperature...

  • Page 26: Speedometer Unit

    INSTRUMENT AND CONTROL FUNCTIONS Odometer and tripmeter modes Clock mode Pushing the “SELECT” button switches To change the display to the clock the display between the odometer mode mode, push the “SELECT” button for at “ODO” and the tripmeter modes “TRIP 1” least one second.

  • Page 27: Tachometer

    If the tachometer displays such an er- If any of those circuits are defective, ror code, note the circuit-specific num- the tachometer will repeatedly display ber of r/min, and then have a Yamaha 1. Tachometer the following error code: dealer check the motorcycle.

  • Page 28: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU00127 Turn signal switch To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When re- leased, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position.

  • Page 29: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal EAU00152 EAU00157 Clutch lever Shift pedal The clutch lever is located at the left The shift pedal is located on the left handlebar grip. To disengage the side of the engine and is used in com- clutch, pull the lever toward the handle- bination with the clutch lever when bar grip.

  • Page 30: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Brake lever 1. Brake lever position adjusting dial 1. Brake pedal 2. Arrow mark EAU00161 EAU00162 a. Distance between brake lever and handlebar Brake lever Brake pedal grip The brake lever is located at the right The brake pedal is on the right side of The brake lever is equipped with a po- handlebar grip.

  • Page 31: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.

  • Page 32: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. EAU00192 Recommended fuel: 1. Fuel tank fller tube 1. Starter (choke) lever Regular gasoline 2.

  • Page 33: Seats

    INSTRUMENT AND CONTROL FUNCTIONS ECA00038 CAUTION: Do not use the starter (choke) for more than 3 minutes as the exhaust pipe may discolor from excessive heat. In addition, extended use of the starter (choke) will cause after- burning. If this occurs, turn off the starter (choke).

  • Page 34: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS Left side 1. Passenger seat lock 1. Projection 1. Helmet holder (× 2) 2. Unlock. 2. Seat holder EAU03159 Helmet holders Passenger seat To install the passenger seat The helmet holders are located on the To remove the passenger seat 1.

  • Page 35: Storage Compartment

    U-LOCK bar as shown. This storage compartment is designed 4. Securely fasten the U-LOCK bar to hold a genuine Yamaha U-LOCK. and lock with the strap as shown. (Other locks may not fit.) 3-14...

  • Page 36: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS EAU01862 NOTE: Adjusting the front fork When the U-LOCK is not in the This front fork is equipped with spring storage compartment, be sure to preload adjusting bolts, rebound damp- cover the hole at the bottom of the ing force adjusting screws and com- storage compartment with the rub- pression...
  • Page 37 INSTRUMENT AND CONTROL FUNCTIONS 1. Current setting 1. Rebound damping force adjusting screw 1. Compression damping force adjusting screw 2. Front fork cap bolt Rebound damping force Compression damping force To increase the rebound damping To increase the compression damping Minimum (soft) Standard force and thereby harden the rebound...

  • Page 38: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EC000015 EAU01863 Adjusting the shock absorber CAUTION: assembly Never attempt to turn an adjusting This shock absorber assembly is mechanism beyond the maximum equipped with a spring preload adjust- or minimum settings. ing ring, a rebound damping force ad- justing knob and a compression NOTE: Although the total number of clicks of a...
  • Page 39 INSTRUMENT AND CONTROL FUNCTIONS NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range.
  • Page 40 Do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. Always have a Yamaha dealer service the shock absorber. 3-19...

  • Page 41: Matching The Front And Rear Suspension Settings

    INSTRUMENT AND CONTROL FUNCTIONS EAU01580 Matching the front and rear suspension settings Use this table as a guide to match the suspension and damping adjustments of the front fork and shock absorber assembly according to various load conditions. CI-05E Load condition Front fork adjustment Shock absorber assembly adjustment Compression...

  • Page 42: Luggage Strap Holders

    To check this system regularly as de- use the strap holders, remove the pas- scribed below and have a Yamaha senger seat, unhook the straps, and dealer repair it if it does not function then install the seat with the straps properly.

  • Page 43: Ignition Circuit Cut-Off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EW000045 WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. 3-22...
  • Page 44 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 45: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...
  • Page 46 • If necessary, add recommended coolant to specified level. 6-15–6-18 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake • Check fluid level in reservoir. 6-27–6-30 • If necessary, add recommended brake fluid to specified level.
  • Page 47 Instruments, lights, signals • Check operation. — and switches • Correct if necessary. Engine stop switch • Check operation. • Check operation of ignition circuit cut-off system. Sidestand switch 3-21 • If system is defective, have Yamaha dealer check vehicle.
  • Page 48 PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle.

  • Page 49: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ..........5-1 Starting a warm engine ..............5-2 Shifting ....................5-3 Tips for reducing fuel consumption ........... 5-3 Engine break-in ................. 5-4 Parking ....................5-4...

  • Page 50: Starting And Warming Up A Cold Engine

    Consult a Yamaha dealer re- onds, then go off. If a warning light The transmission is in the neutral garding any control or function does not go off, see page 3-2 for the position.

  • Page 51: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU01258 NOTE: Starting a warm engine If the engine fails to start, release the Follow the same procedure as for start- start switch, wait a few seconds, and ing a cold engine with the exception then try again.

  • Page 52: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU00424 Tips for reducing fuel CAUTION: consumption Even with the transmission in Fuel consumption depends largely on the neutral position, do not your riding style. Consider the following coast for long periods of time tips to reduce fuel consumption: with the engine off, and do not Thoroughly warm up the engine.

  • Page 53: Engine Break-In

    1,600 km and beyond The vehicle can now be operated normally. EC000053 CAUTION: Keep the engine speed out of the tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have Yamaha dealer check the vehicle.

  • Page 55: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ............6-1 Checking and lubricating the cables ....6-32 Periodic maintenance and lubrication chart ..6-3 Checking and lubricating the throttle grip and cable ............... 6-33 Removing and installing cowlings and panels ..6-6 Checking and lubricating the brake and Cowlings A and B ..........6-6 clutch levers ............

  • Page 56: Owner's Tool Kit

    How- If you are not familiar with motor- ever, additional tools such as a torque cycle maintenance work, have a wrench may be necessary to perform Yamaha dealer do it for you. certain maintenance work correctly.
  • Page 57 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000063 WARNING Modifications approved Yamaha may cause loss of perfor- mance and render the vehicle unsafe for use.

  • Page 58: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills.
  • Page 59 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ Wheels • Check runout and for damage. • Check tread depth and for damage. • Replace if necessary. √ √...
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check coolant level and vehicle for coolant leakage. Cooling system • Change. Every 3 years √ √ √...

  • Page 61: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR Right side Left side 1. Cowling A (right side) 1. Screw (× 5) 1. Screw (× 6) Cowling B (left side) 2. Cowling A 2. Cowling B 2. Panel C EAU01602 Cowlings A and B EAU01139 Removing and installing cowlings and panels...
  • Page 62 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Slot (× 2) 1. Tab (× 2) 2. Cowling B 2. Projection (× 2) 2. Place the cowling in the original To install the cowling position, and then install the 1. Fit the slots and projections at the screws.
  • Page 63 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) 1. Projection 2. Slot EAU01315 Panel C To install the panel To remove the panel Place the panel in the original position, Remove the screws, and then take the and then install the screws. panel off.

  • Page 64: Checking The Spark Plugs

    Do not attempt to diagnose such threads. problems yourself. Instead, have a Yamaha dealer check the motorcycle. Tightening torque: If a spark plug shows signs of electrode Spark plug: erosion and excessive carbon or other 12.5 Nm (1.25 m·kg)
  • Page 65 PERIODIC MAINTENANCE AND MINOR REPAIR ECA00021 CAUTION: Do not use any tools to remove or install the spark plug cap, otherwise the ignition coil coupler may get damaged. The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly.

  • Page 66: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Right side The engine oil should be between the minimum and maximum level marks. 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level.
  • Page 67 NOTE: An oil filter wrench is available at a replacement) the crankcase. Yamaha dealer. 1. Remove cowling A and B. (See NOTE: page 6-6 for cowling removal and Skip steps 5–7 if the oil filter cartridge is installation procedures.)
  • Page 68 PERIODIC MAINTENANCE AND MINOR REPAIR 9. Add the specified amount of the Left side recommended engine oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 1. O-ring 1.
  • Page 69 (since the engine oil also or remains on, immediately turn the lubricates the clutch), do not engine off and have a Yamaha deal- mix any chemical additives with er check the vehicle. the oil or use oils of a higher 11.

  • Page 70: Coolant

    If water has been added to the coolant reservoir cover by remov- NOTE: coolant, have a Yamaha dealer ing the bolts, open the reservoir The coolant level must be checked check the antifreeze content of...
  • Page 71 PERIODIC MAINTENANCE AND MINOR REPAIR EW000067 Right side Right side WARNING Never attempt to remove the radia- tor cap when the engine is hot. NOTE: The radiator fan is automatically switched on or off according to the coolant temperature in the radiator. If 1.
  • Page 72 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Connect the radiator hose, and Left side Left side then tighten the clamp screw. 9. Install the coolant drain bolt, and then tighten it to the specified torque. NOTE: Check the washer for damage and re- place it if necessary.
  • Page 73 If 0.44 L sufficiently cooled and the cool- coolant is leaking, have a Yamaha ing system will not be protected dealer check the cooling system. against frost and corrosion.

  • Page 74: Checking The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt (× 2) 1. Fuel cock 2. Hose (× 2) 4. Tilt the front of the fuel tank back to EAU03726 3. Fuel sender coupler Checking the air filter element position the tank away from the air 3.
  • Page 75 PERIODIC MAINTENANCE AND MINOR REPAIR EC000082 CAUTION: Make sure that the air filter ele- ment is properly seated in the air filter case. The engine should never be op- erated without the air filter ele- ment installed, otherwise the piston(s) and/or cylinder(s) may 1.

  • Page 76: Air Intake Duct

    The carburetors are important parts of the engine and require very sophisti- cated adjustment. Therefore, most car- buretor adjustments should be left to a Yamaha dealer, who has the neces- sary professional knowledge and expe- rience. The adjustment described in 1. Air intake duct 1.

  • Page 77: Adjusting The Throttle Cable Free Play

    To decrease the engine must be adjusted by a Yamaha dealer idling speed, turn the screw in di- at the intervals specified in the periodic rection b.

  • Page 78: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03296 CE-19E EW000083 Tire air pressure Tires WARNING (measured on cold tires) To maximize the performance, durabil- Load* Front Rear Proper loading of your motorcycle ity, and safe operation of your motor- 250 kPa 250 kPa is important for several characteris- Up to 90 kg (2.50 kgf/cm...
  • Page 79 Minimum tire tread depth 1.0 mm in it, or if the side wall is cracked, con- (front and rear) tact a Yamaha dealer immediately and NOTE: have the tire replaced. The tire tread depth limits may differ from country to country. Always comply with the local regulations.
  • Page 80 Tire air valve TR412 Yamaha Motor Co., Ltd. Brand-new tires can have a rela- Valve core #9000A (original) Always make sure that the valve tively poor grip on certain road caps are securely installed to surfaces until they have been prevent air pressure leakage.

  • Page 81: Wheels

    If any damage is 1. Clutch lever free play adjusting bolt found, have a Yamaha dealer re- c. Clutch lever free play place the wheel. Do not attempt EAU01356...

  • Page 82: Adjusting The Rear Brake Light Switch

    PERIODIC MAINTENANCE AND MINOR REPAIR Front 1. Locknut 1. Rear brake light switch 1. Front brake pad wear indicator groove 2. Clutch lever free play adjusting nut 2. Rear brake light switch adjusting nut EAU00721 Checking the front and rear 2.
  • Page 83 1. Bolt 1. Rear brake pad wear indicator groove 2. Rear brake caliper peared, have a Yamaha dealer replace 2. Install the brake caliper by install- the brake pads as a set. EAU01641 ing the bolt, then tightening it to the Rear brake pads specified torque.

  • Page 84: Checking The Brake Fluid Level

    Yamaha dealer replenish if necessary. A low brake flu- leakage and poor braking perfor- check the cause.

  • Page 85: Changing The Brake Fluid

    EAU03238 2. Shift the transmission into the neu- Changing the brake fluid tral position. Have a Yamaha dealer change the 3. Move the rear wheel by pushing brake fluid at the intervals specified in the motorcycle to locate the tight-...

  • Page 86: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 NOTE: Lubricating the drive chain Using the alignment marks on each The drive chain must be cleaned and side of the swingarm, make sure that lubricated at the intervals specified in both chain pullers are in the same posi- the periodic maintenance and lubrica- tion for proper wheel alignment.

  • Page 87: Checking And Lubricating The Cables

    If a cable is damaged lubricants for the drive chain, as or does not move smoothly, have a they may contain substances that Yamaha dealer check or replace it. could damage the O-rings. Recommended lubricant: Engine oil...

  • Page 88: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03764 4. Grease the metal-to-metal contact Checking and lubricating the surface of the throttle grip, and throttle grip and cable then install the grip by installing The operation of the throttle grip and the screws. the condition of the throttle cable should be checked before each ride, Recommended lubricant:...

  • Page 89: Lubricating The Brake Pedal

    Recommended lubricant: necessary. Lithium-soap-based grease EW000113 (all-purpose grease) WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. 6-34...

  • Page 90: Lubricating The Rear Suspension

    EC000098 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. 6-35...

  • Page 91: Checking The Steering

    The front and rear wheel bearings must ward and backward. If any free be checked at the intervals specified in play can be felt, have a Yamaha the periodic maintenance and lubrica- dealer check repair tion chart.

  • Page 92: Battery

    KEEP THIS AND ALL BATTER- To charge the battery working near batteries. In case IES OUT OF THE REACH OF Have a Yamaha dealer charge the bat- of contact, administer the fol- CHILDREN. tery as soon as possible if it seems to lowing FIRST AID.
  • Page 93 If you do not have ac- 4. After installation, make sure that cess to a sealed-type (MF) bat- the battery leads are properly con- tery charger, have a Yamaha nected to the battery terminals. dealer charge your battery. 6-38...

  • Page 94: Replacing The Fuses

    3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Headlight fuse 1. Main fuse 2.

  • Page 95: Replacing The Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Headlight coupler 1. Headlight bulb holder 1. Do not touch this area. 2. Headlight bulb cover 3. Unhook the headlight bulb holder, EW000119 EAU01822 WARNING and then remove the defective Replacing the headlight bulb Headlight bulbs get very hot.

  • Page 96: Tail/Brake Light

    Take care not to damage the follow- 6. Install the panel. LED type of tail/brake light. ing parts: 7. Have a Yamaha dealer adjust the If the tail/brake light does not come on, Headlight bulb headlight beam if necessary. have a Yamaha dealer check it.

  • Page 97: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 To service the rear wheel Supporting the motorcycle Raise the rear wheel off the ground by Since this model is not equipped with a using a motorcycle stand or, if a motor- centerstand, follow these precautions cycle stand is not available, by placing when removing the front and rear a jack either under each side of the...

  • Page 98: Front Wheel

    WARNING by removing the bolts. discs. It is advisable to have a Yamaha 5. Remove the brake calipers by re- dealer service the wheel. moving the bolts. 6. Install the brake hose holders by Securely support the motor- 6.

  • Page 99: Rear Wheel

    EW000122 ing the bolts. WARNING 4. Loosen the locknut on each side of It is advisable to have a Yamaha the swingarm. dealer service the wheel. 5. Turn the drive chain adjusting Securely support the motor- bolts fully in direction a.
  • Page 100 PERIODIC MAINTENANCE AND MINOR REPAIR EAU03538 To install the rear wheel Tightening torques: 1. Install the wheel by inserting the Axle nut: wheel axle from the left hand side. 150 Nm (15.0 m·kg) 2. Install the drive chain onto the rear Brake caliper bolt: sprocket, and then adjust the drive 40 Nm (4.0 m·kg)

  • Page 101: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 102: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 103 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 105: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
  • Page 106 M OTORCYCLE CARE AND STORAGE EAU03428 Care Before cleaning Cleaning 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcycle CAUTION: plastic bag after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
  • Page 107 MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After normal use products on plastic parts. Be a windshield: Do not use strong Remove dirt with warm water, a mild sure to avoid using cloths or cleaners or hard sponges as detergent, and a soft, clean sponge, sponges which have been in...
  • Page 108 MOTORCYCLE CARE AND STORAGE 1. Clean the motorcycle with cold After cleaning EWA00001 WARNING water and a mild detergent, after 1. Dry the motorcycle with a chamois Make sure that there is no oil or the engine has cooled down. or an absorbing cloth.
  • Page 109 NOTE: fuel tank. To prevent corrosion, avoid Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel damp cellars, stables (because what products to use. stabilizer (if available) to prevent...
  • Page 110 MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps and 6. Lubricate all control cables and 9. Remove the battery and fully spark plugs. the pivoting points of all levers and charge it. Store it in a cool, dry b.

  • Page 111: Specifications

    SPECIFICATIONS Specifications ..................8-1 Conversion table ................8-5...
  • Page 112 S PECIFICATIONS EAU01038 Specifications CS-01E Model YZF-R6 Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,080 mm SAE 10W-30 Overall width 690 mm SAE 10W-40 Overall height 1,105 mm Seat height 820 mm SAE 15W-40 Wheelbase 1,380 mm SAE 20W-40...
  • Page 113 SPECIFICATIONS Cooling system capacity Gear ratio (total amount) 2.15 L 2.846 Air filter Wet type element 1.947 Fuel 1.556 Type Regular gasoline 1.333 Unleaded fuel only (for Australia) 1.190 Fuel tank capacity 17 L 1.083 Fuel reserve amount 3.5 L Chassis Carburetor Frame type...
  • Page 114 SPECIFICATIONS Tire air pressure Rear (measured on cold tires) Type Single disc brake Up to 90 kg* Operation Right foot Front 250 kPa (2.50 kgf/cm , 2.50 bar) Fluid DOT 4 Rear 250 kPa (2.50 kgf/cm , 2.50 bar) Suspension 90 kg–maximum* Front Telescopic fork...
  • Page 115 SPECIFICATIONS Headlight type Quartz bulb (halogen) Bulb voltage, wattage × quantity 12 V, 60/55 W × 2 Headlight 13.5 V, 1/6.1 W × 2 (LED) Tail/brake light 12 V, 21 W × 4 Turn signal light 12 V, 1.4 W × 2 Meter lighting Neutral indicator light High beam indicator light...

  • Page 116: Conversion Table

    SPECIFICATIONS EAU01064 Conversion table CS-02E Conversion table All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb m·kg 86.794...

  • Page 117: Consumer Information

    CONSUMER INFORMATION Identification numbers ............... 9-1 Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2 Motorcycle noise regulation (for Australia) ........9-2...
  • Page 118 Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.
  • Page 119 This information (b) The use of the vehicle after such will be needed when ordering spare device or element of design has parts from a Yamaha dealer. been removed or rendered inoper- ative by any person.
  • Page 120 I NDEX 1 0 - Drive chain slack ........6-30 Adjusting .......... 6-31 Air filter element, checking .....6-19 Labels, location ........1-7 Checking.......... 6-30 Air intake duct ........6-21 Luggage strap holders ......3-21 Engine break-in ........5-4 Battery ...........6-37 Main switch/steering lock ......3-1 Engine oil and oil filter cartridge .....
  • Page 121 INDEX Sidestand, checking and lubricating..6-34 Spark plugs, checking ......6-9 Wheel bearings, checking ..... 6-36 Specifications .......... 8-1 Wheel (front) ......... 6-43 Speedometer unit ........3-5 Installing .......... 6-43 Starter (choke) lever ......3-11 Removing ........6-43 Starting and warming up a cold engine..5-1 Wheel (rear) ..........
  • Page 124 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2000 · 9 - 0.3 × 1 CR...

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