Download Print this page
Yardistry YM11915 Installation And Operating Instructions Manual

Yardistry YM11915 Installation And Operating Instructions Manual

12'x16' meridian wood gazebo with aluminum roof

Advertisement

Quick Links

12'x16' MERIDIAN WOOD GAZEBO
with ALUMINUM ROOF
Installation and Operating Instructions – YM11915
HEIGHT:
IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY
10'4" / 3.15m
Revised 10-22-2020
16'-1"
16' 1"
4.9 m
Yardistry – North America
12' 2"
12'-2"
3.71 m
Toll Free Customer Support:
1.888.509.4382
info@yardistrystructures.com
www.yardistrystructures.com
Y40000-915

Advertisement

loading

Summary of Contents for Yardistry YM11915

  • Page 1 12’x16’ MERIDIAN WOOD GAZEBO with ALUMINUM ROOF Installation and Operating Instructions – YM11915 HEIGHT: IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY 10’4” / 3.15m Revised 10-22-2020 16'-1" 16’ 1” 4.9 m Yardistry – North America 12’ 2” 12'-2" 3.71 m Toll Free Customer Support: 1.888.509.4382...
  • Page 2: Important Safety Notice

    Wood is NOT flame retardant and will burn. Grills, fire pits and chimineas are a fire hazard if placed too close to a Yardistry structure. Consult user’s manual of the grill, fire pit or chimnea for safe distances from combustible materials.
  • Page 3 Limited Warranty Yardistry warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. In addition, for any product with lumber, all lumber is warranted for five (5) years against rot and decay. This warranty applies to the original owner and registrant and is non-transferable.
  • Page 4: Instructions For Proper Maintenance

    Instructions for Proper Maintenance Your Yardistry structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you, the owner, properly maintain it.
  • Page 5: Assembly Tips

    Assembly Tips Following are some helpful tips to make the assembly process smooth and efficient. PRE-ASSEMBLIES: (i.e. Post and Beam Assemblies, Roof Rafter Assembly, etc) • Work on a raised, solid and flat surface such as, a table or saw horse. •...
  • Page 6 Permanent Installation Examples Note: It is critically important you start with square, solid and level footings, concrete pad or deck to attach your Pergola Room. We supply Post Mounts with this structure which gives you the flexibility to permanently install your structure to a pre-existing or new wood or concrete surface.
  • Page 7 Permanent Installation Examples cont. Concrete Patio [min. 11’ 10-3/8” x 15’ 10-3/8” (3.616 m x 4.836 m)] with 6” (15.24 cm) clearance on all sides Anchoring Hardware not included Wood Deck [min. 11’ 10-3/8” x 15’ 10-3/8” (3.616 m x 4.836 m)] with 6” (15.24 cm)clearance on all sides Anchoring Hardware not included Post Mount...
  • Page 8 assembly. Actual dimensions may be smaller or larger. 16pc. (422) Plinth 190.5mm (7-1/2") Y50131-422 2pc. (1012) Straight Gusset Right 1153mm (45-3/8") 2pc. (1011) Straight Gusset Left 1153mm (45-3/8") Y50131-1012 Y50131-1011 2pc. (1017) Short Gusset RT 1096.3mm (43-3/16") 2pc. (1016) - Short Gusset LT 1096.3mm (43-3/16") Y50131-1017 Y50131-1016 2pc.
  • Page 9 Part Identi cation ( Dimensions are approximate and are shown to assist in the identi cation of parts for assembly. Actual dimensions may be smaller or larger. 4pc. (624) Rafter Corner Left 2597.8mm (102¼") Y50131-624 4pc. (623) Rafter Corner Right 2597.8mm (102¼") Y50131-623 2pc.
  • Page 10 assembly. Actual dimensions may be smaller or larger. 2pc. (639) Fascia Block 368mm (14½") Y50131-639 2pc. (626) Fascia RT Long 2465.5mm (97-1/16") Y50131-626 2pc. (625) Fascia LT Long 2465.5mm (97-1/16") Y50131-625 2pc. (640) Strap Top Lg 2179mm (85-13/16") Y50131-640 2pc. (642) Strap Mid RT 2175.8mm (85-5/8") Y50131-642 2pc.
  • Page 11 Hardware Identi cation Dimensions are approximate and are shown to assist in the identi cation of parts for assembly. Actual dimensions may be smaller or larger. 4pc. - Short Panel Left 4pc. - Long Panel Right (Y01033-200) (Y01033-197) 4pc. - Middle Panel (Y01033-196) 1pc.
  • Page 12 Hardware Identi cation Dimensions are approximate and are shown to assist in the identi cation of parts for assembly. Actual dimensions may be smaller or larger. 12pc. 1/4 x 2-3/4 Hex Bolt - (Y07718-223) 26pc. 1/4 x 2 Hex Bolt - (Y07718-220) 2pc.
  • Page 13 parts for assembly. Actual dimensions may be smaller or larger. Roof Peak Set 1pc. - 4pc. (Y70829-215) Roof Peak Bracket (Y00429-125) 3pc. 3pc. 1/4" Nut 3pc. Peak Post (Y08490-200) Contour Washer (Y01000-094) (Y05918-211) 3pc. 3pc. 3pc. Spring Clip Loop Carriage Bolt (Y09490-001) (Y20018-003) (Y07428-260)
  • Page 14 • Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department. PRODUCT NUMBER: YM11915 CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 1) CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 2) CARTON I.D.
  • Page 15 Step 2: Post Assemblies A: At the bottom of four (1018) M Posts insert two 5/16” T-Nuts as shown in F2.1 and F2.2. B: At the bottom of each (1018) M Post place two Post Mounts tight to the bottom and inside faces as shown in F2.1 and F2.2.
  • Page 16 Step 3: Short Beam Assembly Part 1 A: Connect one (660) Left Beam Short and one (661) Right Beam Short using three 5/16 x 1-1/2” Hex Bolts (with 5/16” lock washer, 1/4-5/16” large washer and 5/16” t-nut) as shown in F3.1 and F3.2. Notice orientation of bolt heads.
  • Page 17 Step 3: Short Beam Assembly Part 2 D: Place one Short Beam L-R Assembly and one End Short Beam Assembly together so the beam assembly ends are flush and the angled ends match. Bolt heads must be on the outside of both beam assemblies. Match the bolt holes in each assembly then loosely attach with four 5/16 x 3”...
  • Page 18 Step 4: Long Beam Assembly Part 1 A: Connect one (649) Outer End Right and one (650) Outer End Left using two 5/16 x 1-1/2” Hex Bolts (with 5/16” lock washer, 1/4-5/16” large washer and 5/16” t-nut) as shown in F4.1 and F4.2. Notice orientation of bolt heads.
  • Page 19 Step 4: Long Beam Assembly Part 2 D: Place one Long Beam Insert centred on the inside of one Inside Beam Assembly (t-nut side). Match the bolt holes in the Inside Beam Assembly and Long Beam Insert then attach with ten #7 x 3/4” Wood Screws. (F4.4, F4.5 and F4.6) E: Repeat Step D for the second Inside Beam Assembly.
  • Page 20 Step 4: Long Beam Assembly Part 3 F: Place one Outer Beam Assembly and one Inside Beam Assembly together so the beam assembly ends are flush and the angled ends match. Bolt heads must be on the outside of both beam assemblies. Match the bolt holes in each assembly then loosely attach with eleven 5/16 x 3”...
  • Page 21 Step 5: Frame Assembly and Anchoring Part 1 A: On a hard, flat surface place one Short Beam Assembly against the outside of two Post Assemblies, on the short side, flush to the tops and outside corners. Attach Beam to Post, through the middle hole, with one 3/8 x 9-1/2”...
  • Page 22 Step 5: Frame Assembly and Anchoring Part 2 Note: The bevelled ends on each gusset should always face away from the wood it is attaching to. C: Make sure each Short Side Assembly is square, top of Beam Assembly is flush to the top of the Post Assembly and angle of Beam Assembly is flush to the side of the Post Assembly, then facing one Short Beam Assembly from the outside place one (1017) Short Gusset RT on the right hand side so the top fits tight to the Short Beam Assembly and the bottom fits tight to the Post Assembly.
  • Page 23 Step 5: Frame Assembly and Anchoring Part 3 F: Move your Short Side Assemblies to the final location. Make sure the ground is flat and level before continuing assembly. G: With helpers stand up Short Side Assemblies then place one Long Beam Assembly against the outside of two Post Assemblies, flush to the tops and outside corners and tight to Short Beam Assembly.
  • Page 24 Step 5: Frame Assembly and Anchoring Part 4 Note: The bevelled ends on each gusset should always face away from the wood it is attaching to. H: Make sure the Frame Assembly is square and level then facing one Long Beam Assembly from the outside place one (1012) Straight Gusset Right on the right hand side Post Assembly so the top fits tight to the Long Beam Assembly and the bottom fits tight to the Post Assembly.
  • Page 25 Step 5: Frame Assembly and Anchoring Part 5 K: Pre-drill with a 1/8” drill bit then attach Long Beam Assemblies to Post Assemblies with one 5/16 x 4-3/4” Lag Screw (with 1/4-5/16” large washer) per corner in the middle holes and Short Beam Assemblies to Post Assemblies with two 5/16 x 4-3/4”...
  • Page 26 Step 6: Fascia Beam Assembly - Small Roof Assembly A: Tightly connect one (627) Fascia Left Short and one (628) Fascia Right Short using one 5/16 x 1-1/2” Hex Bolt (with 5/16” lock washer, 1/4-5/16” large washer and 5/16” t-nut) as shown in F6.1 and F6.2. Repeat to make a second Fascia Beam Assembly.
  • Page 27 Step 7: Small Roof Assembly Part 1 A: On each side of one (634) Rafter place one (624) Rafter Corner Left and one (623) Rafter Corner Right so the tops and edges are flush then attach with two #8 x 2-1/4” Wood Screws per side. (F7.1 and F7.2) B: Place Fascia Beam Assembly from Step 6 on the bottom of (624) Rafter Corner Left, (623) Rafter Corner Right and (634) Rafter so the sides are flush then attach with one #8 x 2-1/4”...
  • Page 28 Step 7: Small Roof Assembly Part 2 D: Place one (629) Rafter Short RT, one (632) Rafter Centre RT, one (631) Rafter Centre LT and one (630) Rafter Short LT over the pilot holes in the Fascia Beam Assembly so they are flush to the top of the assembly and tight to both (623) Rafter Corner Right and (624) Rafter Corner Left, as shown in F7.6.
  • Page 29 Step 7: Small Roof Assembly Part 3 E: Place one (636) Top Strap, one (637) Mid Strap, one (687) Bottom Strap LT and one (688) Bottom Strap RT in the notches of each rafter so the ends do not overhang the outside edges of the outside boards. (687) Bottom Strap LT and (688) Bottom Strap RT sit tight together.
  • Page 30 Step 7: Small Roof Assembly Part 4 F: Attach (629) Rafter Short RT and (632) Rafter Centre RT to (623) Rafter Corner Right and (631) Rafter Centre LT and (630) Rafter Short LT to (624) Rafter Corner Left with two #8 x 1-1/2” Wood Screw per rafter. (F7.12 and F7.13) G: Attach (636) Top Strap, (637) Mid Strap and (687) Bottom Strap LT to rafters with 16 #8 x 1-1/2”...
  • Page 31 Step 8: Attach Soffits - Small Roof Assembly A: Turn over each Small Roof Assembly then place two (648) Soffits tight together at centre of (634) Rafter and tight to the top of Fascia Beam Assembly. Attach (648) Soffits to (634) Rafter, (623) Rafter Corner Right, (624) Rafter Corner Left, (629) Rafter Short RT, (630) Rafter Short LT, (632) Rafter Centre RT and (631) Rafter Centre LT with four #8 x 1”...
  • Page 32: Handle With Care

    STOP STOP STOP STOP INSTALLING ROOFING MATERIAL CAUTION! Roofing material may have sharp edges! Wear gloves! HANDLE WITH CARE! Place roofing material on a non-abrasive surface before assembly as it can bend, dent and scratch easily. WARNING – DO NOT OVER TIGHTEN ROOFING SCREWS! Over tightening screws will cause roofing material to crush.
  • Page 33 STOP STOP STOP STOP INSTALLING ROOFING MATERIAL CAUTION! Roofing material may have sharp edges! Wear gloves! BE SURE TO REMOVE ALL PLASTIC COVERING, ON BOTH SIDES OF THE ALUMINUM PANELS AND TRIM, DIRECTLY BEFORE INSTALLING EACH PIECE. (One side is clear and the other is blue, both must be removed.) Example #1 Example #2 Overtightened and Crushed...
  • Page 34 Step 9: Attach Roof Panels - Small Roof Assembly Part 1 A: Place one Long Panel Left on the front of one Small Roof Assembly so it is flush to the side of (624) Rafter Corner Left and a slight overhang at the bottom of the Fascia Beam Assembly. Centre holes should line up with (634) Rafter.
  • Page 35 Step 9: Attach Roof Panels - Small Roof Assembly Part 2 E: Place one Short Panel Left on Small Roof Assembly so it overlaps the Long Panel Left and it is flush to the sides of (624) Rafter Corner Left and a slight overhang at the bottom of the Fascia Beam Assembly. There should be no overhang at the corners.
  • Page 36 Step 10: Attach Ridge Clips and Roof Edges - Small Roof Assembly A: Place one Roof Edge Left 72.2 and one Roof Edge Right 72.2 on the bottom of each Small Roof Assembly so the ends are flush with the outside ends of the Fascia Beam Assembly and meet tight in the centre. Attach both Roof Edges with 17 #8 x 1”...
  • Page 37 Step 11: Fascia Beam Assembly - Large Roof Assembly A: Tightly connect one (625) Fascia LT Long and one (626) Fascia RT Long using one 5/16 x 1-1/2” Hex Bolt (with 5/16” lock washer, 1/4-5/16” large washer and 5/16” t-nut) as shown in F11.1 and F11.2. Repeat to make a second Large Fascia Beam Assembly.
  • Page 38 Step 12: Large Roof Assembly Part 1 A: Place one (635) Long Roof Top in between both (634) Rafters. (635) Long Roof Top to be flush to the tops to the ends of each (634) Rafter. Attach each (634) Rafter to (635) Long Roof Top with two #8 x 2-1/2” Wood Screws per Rafter.
  • Page 39 Step 12: Large Roof Assembly Part 2 E: On the sides of Large Fascia Beam Assembly place one (624) Rafter Corner Left and one (623) Rafter Corner Right so the tops and edges are flush then attach to (634) Rafters with two #8 x 2-1/4” Wood Screws per board and to Large Fascia Beam Assembly with one #8 x 2-1/4”...
  • Page 40 Step 12: Large Roof Assembly Part 3 I: On only one Large Roof Assembly, place two (645) Spacers on (635) Long Roof Top. To find the correct placement of each spacer insert one 1/4 x 4-1/4” Hex Bolt through (635) Long Roof Top into each (645) Spacer. The bolts are for placement only, they are to be removed at the end of this step.
  • Page 41 Step 12: Large Roof Assembly Part 4 E: Place one (640) Strap Top LG, one (641) Strap Mid LT, one (642) Strap Mid RT, one (643) Strap Bot LT and one (644) Strap Bot RT in the notches of each rafter so the ends do not overhang the outside edges of the outside boards.
  • Page 42 Step 12: Large Roof Assembly Part 5 F: Attach (629) Rafter Short RT and (632) Rafter Centre RT to (623) Rafter Corner Right and (631) Rafter Centre LT and (630) Rafter Short LT to (624) Rafter Corner Left with two #8 x 1-1/2” Wood Screw per rafter. Complete for each Large Roof Assembly.
  • Page 43 Step 12: Large Roof Assembly Part 6 G: Attach (640) Strap Top LG, (641) Strap Mid LT, (642) Strap Mid RT, (643) Strap Bot LT and (644) Strap Bot RT to (629) Rafter Short RT, (632) Rafter Centre RT, (630) Rafter Short LT, (631) Rafter Centre LT and both (633) Centre Rafters with 24 #8 x 1-1/2”...
  • Page 44 Step 12: Large Roof Assembly Part 7 H: Turn over each Large Roof Assembly then place one (639) Fascia Block in between both (633) Centre Rafters, flush to the front of the Large Fascia Beam Assembly. Attach (639) Fascia Block to Large Fascia Assembly with two #8 x 2-1/4”...
  • Page 45 Step 13: Attach Roof to Beam Brackets - Large Roof Assembly A: On the back of each Large Roof Assembly, through the bolt hole at the bottom of the board, loosely attach one Roof to Beam Bracket to each (633) Centre Rafter with one 1/4 x 2” Hex Bolt (with two 1/4-5/16” large washers and one 1/4”...
  • Page 46 Step 14: Attach Roof Panels - Large Roof Assemblies Part 1 IMPORTANT!: Before starting this step, be sure to refer back to pages 32 & 33 regarding correct installation and handling of the roofing. A: Turn over Large Roof Assemblies. Place two Middle Panels flush to the top of (635) Long Roof Top. On each side of the Middle Panels place one Long Panel Left and one Long Panel Right.
  • Page 47 Step 14: Attach Roof Panels - Large Roof Assemblies Part 2 C: Place one Short Panel Left so it overlaps Long Panel Left and is flush to the side of (624) Rafter Corner Left. Place one Short Panel Right so it overlaps Long Panel Right and is flush to the side of (623) Rafter Corner Right. There will be a slight overhang a tthe bottom of the Large Fascia Beam Assembly.
  • Page 48 Step 15: Attach Roof Edges - Large Roof Assemblies A: Place one Roof Edge Left 96.2 and one Roof Edge Right 96.2 on the bottom of each Large Roof Assembly so the ends are flush with the outside ends of the Large Fascia Beam Assembly and meet tight in the centre. Attach both Roof Edges with 23 #8 x 1”...
  • Page 49 Step 16: Attach Ridge Clips - Large Roof Assemblies A: Place one Weather Seal on the inside of four Ridge Clip 102.5 then place one Ridge Clip 102.5 on each side of each Large Roof Assembly so they cover the panels and are flush to the tops of (623) Rafter Corner Right and (624) Rafter Corner Left.
  • Page 50 Step 17: Peak Cap Assembly A: Insert three Carriage Bolts with Contoured Washers through the top of Peak Cap Assembly. Place one Peak Post over each Carriage Bolt and secure with Spring Clips. The Spring Clip holds the assembly together. (F17.1 and F17.2) Carriage Bolt F17.1...
  • Page 51 Step 18: Attach Large Roof Assemblies to Frame Part 1 A: With all five assemblers lift Large Roof Assembly with (645) Spacers up so it is centred on the Long Beam Assembly. With an assembler holding the first Large Roof Assembly in place lift the second Large Roof Assembly on the opposite Long Beam Assembly.
  • Page 52 Step 18: Attach Large Roof Assemblies to Frame Part 2 B: From the outside of the assembly have one person push one Large Roof Assembly in so (648) Soffit fits tight to the Long Beam Assembly and two people pushing up at the peak. One person fastens each Roof to Beam Bracket to (633) Centre Rafters then to the Long Beam Assemblies with three #12 x 1-1/2”...
  • Page 53 Step 18: Attach Large Roof Assemblies to Frame Part 3 C: Attach one Roof to Beam Bracket to each (634) Rafter on both Large Roof Assemblies with one 1/4 x 2” Hex Bolt (with two 1/4-5/16” large washers and one 1/4” lock nut) and three #12 x 1-1/2” Pan Screws, per bracket. (F18.5 and F18.6) D: Tighten both bolts which join Large Roof Assemblies.
  • Page 54 Step 18: Attach Large Roof Assemblies to Frame Part 4 E: With one person on each end of the roof place Peak Cap Assembly on top of Large Roof Assemblies so Carriage bolts with Peak Post fit through gaps between the roof assemblies. (F18.8) F: Insert one 1/4”...
  • Page 55 Step 19: Attach Small Roof Assemblies to Frame A: With all four assemblers lift one Small Roof Assembly up and over the Short Beam Assembly. You will need to lift the Roof Peak Assembly to get the top under it. Loosely attach each (623) Rafter Corner Right to each (624) Rafter Corner Left with three 1/4 x 2-3/4”...
  • Page 56 Step 20: Secure Roof Corners A: From outside the assembly attach Small Roof Assemblies and Large Roof Assemblies together at the Fascia Beam Assembly and Large Fascia Beam Assembly with two #8 x 2-1/2” Wood Screws per corner. A helper may need to lift the centre of the roof to bring the corners tight together.
  • Page 57 Step 21: Attach Roof to Beam Brackets - Small Roof Assembly A: On each Small Roof Assembly, through the bolt hole at the bottom of the board, loosely attach one Roof to Beam Bracket to each rafter with one 1/4 x 2” Hex Bolt (with two 1/4-5/16” large washers and one1/4” lock nut) per bracket.
  • Page 58 Step 22: Attach Roof to Beam Brackets - Large Roof Assembly A: On both Large Roof Assemblies, through the bolt hole at the bottom of the board, loosely attach one Roof to Beam Bracket to each (629) Rafter Short RT, (630) Rafter Short LT, (631) Rafter Centre LT and (632) Rafter Centre RT with one 1/4 x 2”...
  • Page 59 Step 23: Attach Ridge Caps to Roof Panels A: At each corner, slide one Ridge Cap Long 81.5 over the Ridge Clips, from the bottom up with cut end leading. (F23.1 and F23.2) B: Slide Ridge Cap Short 25.2 over the Ridge Clips leading with the insert end to push the Ridge Cap Long 81.5 to the top, lifting Peak Cap Assembly so Ridge Cap Long 81.5 fit under.
  • Page 60 Step 24: Secure Roof Peak Detail A: Insert one 1/4” Nut into two Peak Loops. Be careful nut is loose and will fall out until attached to Carriage Bolt. (F24.1) B: Insert two Roof Peak Brackets through each end Carriage Bolt, so they fit over the Rafter Corners, and attach Peak Loops to Carriage Bolts then twist to tighten.
  • Page 61 Step 25: Attach Tie Wrap Brackets and Ties (646) Tie A: Attach one Tie Wrap Bracket tight to each end of four (646) Ties with one F25.1 #10 x 1-1/4” Pan Screw per bracket using the inside holes. (F25.2 and F25.3) B: With a helper place one (646) Tie with brackets against each (633)
  • Page 62 Step 26: Attach Twist Brackets A: Measure 4-3/8” down from the inside of each Post Assembly on the long side of the unit, place bottom of either 45° Twist Bracket LT or 45° Twist Bracket RT at measured location then attach to Post Assembly and Corner Rafter (Left or Right) with three #12 x 1-1/2”...
  • Page 63 Step 27: Metal Hooks and Plaque A: Two 50 mm Hooks are included with this unit for attaching wiring. They can be placed anywhere along the Rafters as needed. Pre-drill with a 1/8” drill bit before installing. (F27.1 and F27.2) B: Attach Gazebo ID Plaque to a prominent location on your gazebo with two #10 x 1-1/4”...
  • Page 64 NOTES support@yardistrystructures.com...
  • Page 65 NOTES support@yardistrystructures.com...
  • Page 66 À l’attention de: Service à la clientèle Atención a: Servicio de Atención al Cliente Yardistry would like to say “Thank you” for your time and feedback. Yardistry aimerait vous remercier d’avoir pris le temps de répondre au sondage. Yardistry quiere “Agradecerle” por su tiempo y su opinión.