BFI Automation CFC 1000L Original Operating Instructions
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BFI Automation CFC 1000L Original Operating Instructions

Compact flame controller
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Original Operating Instructions
Compact Flame Controller
Type:
Document-No.:
Document-No.:
BFI Automation Mindermann GmbH
D-42579 Heiligenhaus / Germany
Telephone +49 (2056) 98946-0
Facsimile +49 (2056) 98946-42
http://www.bfi-automation.de
CFC 1000L
BA CFC1000L EN Rev1
Software settings
See
HB CFC Com1 EN
Ruegenstr. 7

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Summary of Contents for BFI Automation CFC 1000L

  • Page 1 Original Operating Instructions Compact Flame Controller Type: CFC 1000L Document-No.: BA CFC1000L EN Rev1 Software settings Document-No.: HB CFC Com1 EN BFI Automation Mindermann GmbH Ruegenstr. 7 D-42579 Heiligenhaus / Germany Telephone +49 (2056) 98946-0 Facsimile +49 (2056) 98946-42 http://www.bfi-automation.de...

  • Page 3: Table Of Contents

    Content General aspects Introduction Warning notes Copyright protection Disposal information Warranty Obligation of the operating company Liability disclaimer Declaration of conformity Address of the manufacturer Safety Intended use Requirements on persons Safety instructions Safety devices 2.4.1 Fundamental aspects 2.4.2 Safety devices on the compact flame controller Safety instructions in case of maintenance and troubleshooting 2.5.1 Fundamental aspects...
  • Page 4 Content Functional description Hardware settings 5.3.1 Safety switch-OFF time of the safety channel 5.3.2 The optical shutter Operation of the Compact Flame Controller Test of the Compact Flame Controller Care and Maintenance Failures Order data Accessories 10-1...

  • Page 5: General Aspects

    General aspects General aspects Introduction These operating instructions are a helpful guide for ensur- ing the successful and safe operation of the compact flame controller. They contain important information on how to operate the controller safely, correctly and effi- ciently. Observing the operating instructions will help to prevent hazards, reduce costs of repair and downtimes and increase the reliability and life of the device.

  • Page 6: Warning Notes

    General aspects Warning notes The following warning notes are used in these operating instructions: This warning level indicates an imminent hazardous situa- tion. If the hazardous situation is not prevented, this will result in death or severe injury. Follow the instructions that accompany this warning to prevent the risk of death and severe personal injury.

  • Page 7: Copyright Protection

    These operatint instructions have to be treated as confi- dential. They may only be used by authorised staff. Ac- cess by third parties may only be granted upon written agreement of BFI Automation. All documents are protected in keeping with the German copyright law.

  • Page 8: Warranty

    • non-performance of specified maintenance work It is recommended that the operator of the device con- cludes a service contract with BFI Automation. This guar- antees that the device is regularly checked by our service staff and ensures that any required wearing and spare...

  • Page 9: Obligation Of The Operating Company

    General aspects Obligation of the operating company The compact flame controller may cause hazards if it is operated inappropriately or in an improper condition. The operating company is under the obligation to operate the machine in proper state only. The operating company has to secure hazardous areas that exist between BFI de- vices and the customer's own equipment.

  • Page 10: Liability Disclaimer

    BFI Automation for consequential damages. BFI Automation is liable for possible errors or omissions with the exclusion of additional claims entered into in the framework of the warranty obligations conceded to in the contract.

  • Page 11: Declaration Of Conformity

    General aspects Declaration of conformity...

  • Page 12: Address Of The Manufacturer

    General aspects Address of the manufacturer BFI Automation Mindermann GmbH Ruegenstr. 7 D-42579 Heiligenhaus Germany Tel. +49 (2056) 98946-0 Fax. +49 (2056) 98946-42 E-mail: info@bfi-automation.de Internet: www.bfi-automation.de...

  • Page 13: Safety

    Safety Safety Intended use The Compact Flame Controller CFC 1000L is intended exclusively for the monitoring of flames. The fields of ap- plication of this Compact Flame Controller are flame de- tections for selective and continuous burner monitoring in industrial steam generators, single and multi-burner fur- naces.

  • Page 14: Requirements On Persons

    Safety Requirements on persons Work on/with the device may only be performed by per- sons authorized to do so based on their training and quali- fication. Furthermore, such persons have to have been commissioned by the operating company. Do not allow any persons who are being apprenticed, ed- ucated, instructed or on a general training programme to work on the device without the constant supervision of an experienced person.

  • Page 15: Safety Instructions

    Safety Safety instructions The following instructions on accident prevention have to be observed when operating the compact flame controller. Only operate the device if it is in a proper state ! • Do not remove or disable safety devices. • Check for externally noticeable damage and defects prior to using the device ! Immediately notify the appro- priate authority/person of any changes that occur (in- cluding changes in operating performance).

  • Page 16: Safety Devices

    Safety Safety devices 2.4.1 Fundamental aspects Check the safety equipment and locking devices on the device for safe operational condition. Only operate the device if all safety devices are present and enabled. The operating company or operator of the compact flame controller is responsible for the proper op- eration of the device.

  • Page 17: Safety Instructions In Case Of Maintenance And Troubleshooting

    • Operating and auxiliary materials as well as exchanged parts have to be disposed of in a safe and eco-friendly way. • Spare parts supplied by BFI Automation or approved of by BFI Automation only may be used.

  • Page 18: Electrical / Electronic Devices

    Safety 2.5.2 Electrical / electronic devices Danger to life caused by electrical current! Contact with live wires or components presents a danger to life ! Before working on electrical components, disconnect the compact flame controller from the mains power supply! In keeping with the electrical regulations, work on electri- cal / electronic parts / components may only be carried out by electrical specialists.

  • Page 19: Technical Data

    Technical data Technical data General characteristic features • Flame scanner with integrated amplifier and flame re- • Tested by the German Technical Inspection Associa- tion TÜV, approved by DIN DVGW • For continuous, intermittent and 72-hours operation • Type UV, UV1: For monitoring gas and oil-fired burn- ers in the UV range •...

  • Page 20: Electrical System, Optical And Mechanical Data

    Technical data Electrical system, Optical and Mechanical Data Spectral sensitivity 280 to 420nm 190 to 550nm 300 to 1050nm 300 to 2700nm 1050 to 2700nm Angle of view 3° Self-monitoring Fully electronic, 1 x per 800ms Operating voltage 24V DC Current consumption approx.
  • Page 21 Technical data Electrical connection Standard housing dust-tight Harting plug Ex-proof housing terminal compartment in housing Housing dimension Standard housing* 122 x 120 x 80mm Ex-proof housing for 1 device* 232 x 232 x 166.5mm for 2 or 3 devices* 276 x 276 x 218mm *without connector and mounting brackets Type of protection...

  • Page 22: Weight

    Technical data Weight Standard housing Ex-proof housing for 1 device approx. 7.0 for 2 or 3 devices approx. 13.0 Dimensions Standard 1 x Ex 2 or 3 x Ex Length Width Height (with plug)

  • Page 23: Block Diagram Cfc1000

    Technical data Block diagram CFC1000 Sensor Data output RS232 Pre-amplifier Flame relay Band-pass filter Monitor relay DC voltage part AND logic Frequency part Relay contact with fuse F3 Modulation part J1-3 Monitor channel switch-off time Monitor channel µP Microprocessor Analog output 0(4) to 20 mA Fault output...
  • Page 24 Technical data...

  • Page 25: Transport, Installation And Connection

    The legal regulations as well as adjustment instructions of the plant operator have to be observed! Scope of delivery • Compact Flame Controller CFC 1000L • Operating instruction BA CFC 1000L EN • Harting cable terminal box kit (not with ex-proof hous- ing) Accessories (optional) •...

  • Page 26: Packaging

    Transport, Installation and Connection Report any damage After arrival of the device and accessories, notify the ship- ping agent, the insurance company and BFI Automation immediately in case of any damage caused by transport or inadequate packaging. Take steps to minimise and prevent further damage.

  • Page 27: Space Requirement

    Transport, Installation and Connection Space requirement See following illustration. Standard housing...
  • Page 28 Transport, Installation and Connection Ex-proof housing for 1 OE-Converter Ø13 For use in hazadous area Zone 1...

  • Page 29: Installation

    Transport, Installation and Connection Installation All installation and connection work may be carried out by qualified and approved specialist staff only ! The legal regulations as well as adjustment instructions of the plant operator have to be observed! Optical alignment device Union nut SW55 Fibre optic cable Adapter flange...
  • Page 30 Transport, Installation and Connection Recommendation: For adjustment, use the optical adjustment aid (available as an option) as shown in the figure below. The best set- ting is obtained when a large visual field is achieved. correct incorrect Risk of damage to the eyes from infrared and ultraviolet radiation and from escaping gases during visual flame monitoring! Wear filtering protective goggles !
  • Page 31 This prevents an escape of hot gases after the removal of the compact flame controller and provides additional cool- ing and purging of the installation. The entire mechanical peripheral system can be supplied by BFI Automation. OE-Converter 5 3-Way valve Fibre optic cable...

  • Page 32: Works Setting Of The Compact Flame Controller

    Transport, Installation and Connection 4.7.1 Works setting of the compact flame controller Danger to life caused by combustion or explosion ! Incorrect installation or adjustment may result in uncon- trolled combustion or explosions! Observe the adjustment instructions of the plant operator! Adjustment work may be carried out only by qualified and approved specialist staff! Compact flame controllers with variable sensitivity set-...

  • Page 33: Adaption Of The Compact Flame Controller To The Firing Installation

    Transport, Installation and Connection 4.7.2 Adaption of the compact flame controller to the firing installation Danger to life caused by combustion or explosion ! Incorrect installation or adjustment may result in uncon- trolled combustion or explosions! Observe the adjustment instructions of the plant operator! Adjustment work may be carried out only by qualified and approved specialist staff! All alignments and settings must be carried out, when...

  • Page 34: Connection

    Transport, Installation and Connection Connection 4.8.1 Electrical connection Danger to life caused by electrical current! Electrcal current may lead to injuries or to death! The safety instructions and local safety regulations have to be observed during connection! Have electrical connections made only by authorised spe- cialist personnel! For connection data, please refer to the chapter Technical data and to the following terminal diagram.

  • Page 35: Terminal Diagram

    Transport, Installation and Connection 4.8.2 Terminal diagram A – Harting device plug (pin contacts) B – Harting cable connection box (socket contacts) Connection of standard compact flame controller Internal External Con- Conduc- Function Burner Power supply tact tor colour control display Flame relay lead Flame relay Flame ON...
  • Page 36 Transport, Installation and Connection Pin/Terminal Description colour BFI Special cable KW6 Flame relay: Root white Flame relay ‘Flame ON’ brown Flame relay ‘Flame OFF’ pink Power supply +24 V DC green Power supply 0V (GND) yellow Current output 0(4)-20 mA gray not used blue...

  • Page 37: Laying The Special Cable Kw6 For Standard Housing

    Transport, Installation and Connection 4.8.3 Laying the special cable KW6 for standard housing Contact- inner PUR Crimp contact Plastic insert jacket insert outer PUR union nut thread jacket single core outer shielding No contact chamber may remain bare ! All contact chambers in the contact insert have to be fitted with crimp contacts ! For this purpose use a suitable crimp tool (BFI part No.

  • Page 38: Laying The Special Cable Kw6 For Ex-Proof Housings

    Transport, Installation and Connection 4.8.4 Laying the special cable KW6 for Ex-proof housings The outer braided shield shall be clamped between clamp collar I & II on the scanner side. Assembly: First the cable and the clamp collars must be fixed with screwed cap I.

  • Page 39: Storage

    Transport, Installation and Connection Storage Do not unpack the packed compact flame controller and accessories. The following conditions apply to storage: • Store in a dry place. Maximum relative humidity 60%. Ensure that the packages are not stored outdoors. In addition, It has to be assured that the floor in the storage area will remain dry throughout the storage pe- riod.
  • Page 40 Transport, Installation and Connection 4-16...

  • Page 41: Description

    Description Description Type plate The type plate is located on the device housing and con- tains the device type designation and the serial number. Functional description For flame radiation analysis the compact flame controller is using the integral method in the respective spectral range.

  • Page 42: Hardware Settings

    Description Hardware settings The safety concept of the compact flame controller is based on two-channel signal processing. The evaluation channel processes the flame signal under processor control so that the settings can be changed by the BFI software. The safety channel is configured with SMD technology. Settings can only be changed on the printed circuit board.

  • Page 43: The Optical Shutter

    5.3.2 The optical shutter On the CFC 1000 of the IR Series, the radiation on the sensor element (3) can be reduced by means of an opti- cal shutter. The least radiation onto the element is ob- tained when the smallest hole is positioned in front of the sensor element.

  • Page 45: Operation Of The Compact Flame Controller

    Operation of the Compact Flame Controller Operation of the Compact Flame Controller Danger of injury and material damage if improperly used! Improper use of the compact flame controller can lead to injury or even death and to material damage! Operation of the compact flame controller only by author- ised and qualified special personnel! Observe the operating instructions! The response of the compact flame controller depends on...
  • Page 46 Operation of the Compact Flame Controller...

  • Page 47: Care And Maintenance

    Care and Maintenance Care and Maintenance The compact flame controller is maintenance-free. For cleaning, use a moist cloth to wipe the housing from the outside only and clean the lens in regular intervals. Take care not to scratch the lens!
  • Page 48 Care and Maintenance...

  • Page 49: Failures

    Failures Failures Problem: Display: Cause: Remedy: No Flame No mA output signal Compact flame Check voltage supply controller not ON signal Yellow LED OFF Replace compact flame control- after the functioning Green LED OFF burner Check electrical connection No data communica- tion started Flame signal (soft-...
  • Page 50 Failures...

  • Page 51: Order Data

    Order data Order data The compact flame controller is available from BFI Auto- mation GmbH under the following order data: Compact flame controller in standard housing zone 2 Material-No. OE-Converter CFC 1000 UV 6013-1033-00 OE-Converter CFC 1000 UV1 6013-1003-00 OE-Converter CFC 1000 IR 6013-1043-00 OE-Converter CFC 1000 IR2 6013-1063-00...
  • Page 52 Fault elimination 3 compact flame controller in Ex-proof housing GUB03 zone 1 Material-No. OE-Converter CFC 1000 UV LEX3 7013-1034-12 OE-Converter CFC 1000 UV1 7013-1004-12 LEX3 OE-Converter CFC 1000 IR LEX3 7013-1044-12 OE-Converter CFC 1000 IR2 LEX3 7013-1064-12 OE-Converter CFC 1000 IR3 LEX3 7013-1084-12...

  • Page 53: Accessories

    Accessories Accessories Communication and software Material-No. Software CFC Com1 and data 6040-4901-00 cable Data cable without software, 6040-4810-10 1.5m Data cable without software, 3m 6040-4810-13 Additional accessories Material-No. Power supply 5002 6020-5012-00 Special cable KW6, yard good 6060-0680-00 Swivel mount 1“ with a 2“ flange 6590-9020-01 plate 3-Way ballvalve 1“...
  • Page 54 Fault elimination 10-2...
  • Page 55 Accessories 10-3...
  • Page 56 Fault elimination © BFI Automation 2018 10-4...

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