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Summary of Contents for BFI Automation CFC 100
- Page 1 Original Operating Instructions Compact Flame Controller Type: CFC 100 Document No.: BA CFC100 EN Rev7 BFI Automation Mindermann GmbH Ruegenstrasse 7 42579 Heiligenhaus / Germany Telephone +49 (2056) 98946-0 Facsimile +49 (2056) 98946-42 http://www.bfi-automation.de...
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Page 3: Table Of Contents
Content General aspects Introduction Warning notes Copyright protection Disposal information Warranty Obligation of the operating company Liability disclaimer Declaration of conformity Contact address Safety Intended use Requirements on persons Safety instructions Safety devices 2.4.1 Fundamental aspects 2.4.2 Safety devices on the compact flame controller Safety instructions in case of maintenance and troubleshooting 2.5.1 Fundamental aspects... - Page 4 Content Functional description Hand held terminal HT 100 5.3.1 Menu item “Detector” 5.3.2 Menu item “Values” 5.3.3 Menu item “Switch-off time” 5.3.4 Menu item “Thesholds” 5.3.5 Menu item “Quit” 5.3.6 Menu item “Password” 5.3.7 Menu item “Language” Operation of the Compact Flame Controller Test of the Compact Flame Controller Care and Maintenance Replace the UV tube...
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Page 5: General Aspects
General aspects General aspects Introduction These operating instructions are a helpful guide for ensur- ing the successful and safe operation of the compact flame controller. They contain important information on how to operate the controller safely, correctly and effi- ciently. Observing the operating instructions will help to prevent hazards, reduce costs of repair and downtimes and increase the reliability and life of the device. -
Page 6: Warning Notes
General aspects Warning notes The following warning notes are used in these operating instructions: This warning level indicates an imminent hazardous situa- tion. If the hazardous situation is not prevented, this will result in death or severe injury. Follow the instructions that accompany this warning to prevent the risk of death and severe personal injury. -
Page 7: Copyright Protection
These operatint instructions have to be treated as confi- dential. They may only be used by authorised staff. Ac- cess by third parties may only be granted upon written agreement of BFI Automation. All documents are protected in keeping with the German copyright law. -
Page 8: Warranty
non-performance of specified maintenance work It is recommended that the operator of the device con- cludes a service contract with BFI Automation. This guar- antees that the device is regularly checked by our service staff and ensures that any required wearing and spare parts are available without long delivery periods. -
Page 9: Obligation Of The Operating Company
General aspects Obligation of the operating company The compact flame controller may cause hazards if it is operated inappropriately or in an improper condition. The operating company is under the obligation to operate the machine in proper state only. The operating company has to secure hazardous areas that exist between BFI de- vices and the customer's own equipment. -
Page 10: Liability Disclaimer
BFI Automation for consequential damages. BFI Automation is liable for possible errors or omissions with the exclusion of additional claims entered into in the framework of the warranty obligations conceded to in the contract. -
Page 11: Declaration Of Conformity
General aspects Declaration of conformity... -
Page 12: Contact Address
General aspects Contact address BFI Automation Mindermann GmbH Ruegenstrasse 7 42579 Heiligenhaus Germany Tel. +49 2056 98946-0 Fax. +49 2056 98946-42 E-mail: info@bfi-automation.de Internet: www.bfi-automation.de... -
Page 13: Safety
Safety Safety Intended use The Compact Flame Controller CFC 100 is intended ex- clusively for the monitoring of flames. The fields of appli- cation of this Compact Flame Controller are flame detec- tions for continuous and 72 h operation on gas, oil and mixed fuel burner, oil fired diffusion flames, gas flames on duct burner and reheatings. -
Page 14: Requirements On Persons
Safety Requirements on persons Work on/with the device may only be performed by per- sons authorized to do so based on their training and quali- fication. Furthermore, such persons have to have been commissioned by the operating company. Do not allow any persons who are being apprenticed, ed- ucated, instructed or on a general training programme to work on the device without the constant supervision of an experienced person. -
Page 15: Safety Instructions
Safety Safety instructions The following instructions on accident prevention have to be observed when operating the compact flame controller. Only operate the device if it is in a proper state ! Do not remove or disable safety devices. Check for externally noticeable damage and defects prior to using the device ! Immediately notify the appro- priate authority/person of any changes that occur (in- cluding changes in operating performance). -
Page 16: Safety Devices
Safety Safety devices 2.4.1 Fundamental aspects Check the safety equipment and locking devices on the device for safe operational condition. Only operate the device if all safety devices are present and enabled. The operating company or operator of the compact flame controller is responsible for the proper op- eration of the device. -
Page 17: Safety Instructions In Case Of Maintenance And Troubleshooting
Operating and auxiliary materials as well as exchanged parts have to be disposed of in a safe and eco-friendly way. Spare parts supplied by BFI Automation or approved of by BFI Automation only may be used. -
Page 18: Electrical / Electronic Devices
Safety 2.5.2 Electrical / electronic devices Danger to life caused by electrical current! Contact with live wires or components presents a danger to life ! Before working on electrical components, disconnect the compact flame controller from the mains power supply! In keeping with the electrical regulations, work on electri- cal / electronic parts / components may only be carried out by electrical specialists. -
Page 19: Testing In Keeping With The German Workplace Safety Ordinance (Betrsichv)
Safety 2.5.3 Testing in keeping with the German Work- place Safety Ordinance (BetrSichV) In case of the coupling or installation of devices from vari- ous manufacturers or suppliers, the operating company has to carry out a precise test, prior to start-up, in keeping with the German Workplace Safety Ordinance (BetrSichV) in force and the applicable electrical regulations. - Page 20 Safety...
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Page 21: Technical Data
Technical data Technical data General characteristic features Flame scanner with integrated amplifier and flame re- Tested by the German Technical Inspection Associa- tion TÜV DVGW approved CE0085CQ0104 For continuous, intermittent and 72-hours operation Sensor type: UV tube ... -
Page 22: Electrical System, Optical And Mechanical Data
Technical data Electrical system, Optical and Mechanical Data spectral sensitivity UV, 185 to 260 nm Sight view angle 2.7 ° Self monitoring fully electronical (every second) and alter- nating mechanically (approx. every 2 minutes) Operating voltage 24 V DC Current consumption approx. -
Page 23: Weight
Technical data Weight Standard housing approx.1.5 Dimensions Standard Length (with plug) Width / Height (see chapter 4.8) -
Page 24: Block Diagram Cfc100
Technical data Block diagram CFC100... -
Page 25: Transport, Installation And Connection
Report any damage After arrival of the device and accessories, notify the ship- ping agent, the insurance company and BFI Automation immediately in case of any damage caused by transport or inadequate packaging. Take steps to minimise and prevent further damage. -
Page 26: Packaging
Transport, Installation and Connection Packaging The compact flame controller is shipped in different pack- aging materials. The most frequently used packaging materials are card- board and plastics (foils, foamed material). Packaging has to be disposed of in an environmentally friendly way and in accordance with the relevant provi- sions on disposal. -
Page 27: Space Requirement
Transport, Installation and Connection Space requirement See following illustration. Standard housing... -
Page 28: Installation
Transport, Installation and Connection Installation All installation and connection work may be carried out by qualified and approved specialist staff only ! The legal regulations as well as adjustment instructions of the plant operator have to be observed! Compact Flame Controller Heating insulator Optical alignment device Swivel mount... - Page 29 Transport, Installation and Connection Recommendation: For adjustment, use the optical alignment device (availa- ble as an option) as shown in the figure below. The best setting is obtained when a large visual field is achieved. correct incorrect Risk of damage to the eyes from infrared and ultraviolet radiation and from escaping gases during visual flame monitoring! Wear filtering protective goggles !
- Page 30 The entire mechanical peripheral system can be supplied by BFI Automation. Harting plug Sight tube connec- Special cable KW5...
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Page 31: Works Setting Of The Compact Flame Controller
Transport, Installation and Connection 4.9.1 Works setting of the compact flame controller Danger to life caused by combustion or explosion ! Incorrect installation or adjustment may result in uncon- trolled combustion or explosions! Observe the adjustment instructions of the plant operator! Adjustment work may be carried out only by qualified and approved specialist staff! Compact flame controllers with variable sensitivity set-... -
Page 32: Adaption Of The Compact Flame Controller To The Firing Installation
Transport, Installation and Connection 4.9.2 Adaption of the compact flame controller to the firing installation Danger to life caused by combustion or explosion ! Incorrect installation or adjustment may result in uncon- trolled combustion or explosions! Observe the adjustment instructions of the plant operator! Adjustment work may be carried out only by qualified and approved specialist staff! All adjustments and settings must be carried out, when... -
Page 33: Connection
Transport, Installation and Connection 4.10 Connection 4.10.1 Electrical connection Danger to life caused by electrical current! Electrcal current may lead to injuries or to death! The safety instructions and local safety regulations have to be observed during connection! Have electrical connections made only by authorised spe- cialist personnel! For connection data, please refer to the chapter Technical data and to the following terminal diagram. -
Page 34: Terminal Diagram
Transport, Installation and Connection 4.10.2 Terminal diagram Internal connection Colours of BFI special cable Occupancy of socket / plug AC/DC White Brown Pink + 24V Green Yellow Gray Output 4-20 mA Switch over channel 2 Blue with external 24 V DC Not used Connection of standard compact flame controller with special cable KW6 Internal... -
Page 35: Storage
Transport, Installation and Connection 4.11 Storage Do not unpack the packed compact flame controller and accessories. The following conditions apply to storage: Store in a dry place. Maximum relative humidity 60%. Ensure that the packages are not stored outdoors. In addition, It has to be assured that the floor in the storage area will remain dry throughout the storage pe- riod. - Page 36 Transport, Installation and Connection 4-12...
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Page 37: Description
Functional description The compact flame controller CFC 100 disposes of a small banded UV sensitive detector unit which generates an im- pulse diagram proportional to the UV radiation. The follow- ing sensitivity setting allows a processing of the signal for the adaptation to the heating relations. -
Page 38: Hand Held Terminal Ht 100
A flame analysis can be made with the hand held terminal HT 100 as well as sensitivity adjustment of both channels. All data of the CFC 100 can be shown. More information about the HT 100 you will find in the document BA HT100 EN. -
Page 39: Menu Item "Thesholds
Description 5.3.4 Menu item “Thesholds” For both channels the thresholds can be shown and edit. The edit mode is password protected. Following parameters can be chosen for each channel: 4 mA threshold 20 mA threshold ON threshold for the flame relay ... -
Page 41: Operation Of The Compact Flame Controller
Operation of the Compact Flame Controller Operation of the Compact Flame Controller Danger of injury and material damage if improperly used! Improper use of the compact flame controller can lead to injury or even death and to material damage! Operation of the compact flame controller only by author- ised and qualified special personnel! Observe the operating instructions! The response of the compact flame controller depends on... - Page 42 Operation of the Compact Flame Controller...
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Page 43: Care And Maintenance
Replace the UV tube The UV tube is an important part of the safety-related compact flame controller CFC 100. For replacement of single components only use original spareparts from BFI Automation because this is the only way to guarantee the safe function of the device. -
Page 44: Mounting Of The Tube-Unit
4 cross-head screws Put on the purge air flange and fix it Connect the CFC 100 and reset the operating hour counter with the hand held terminal HT 100. For more information take a look to BA HT100 EN. -
Page 45: Failures
Failures Failures Problem: Display: Cause: Remedy: No Flame No mA output signal Compact flame con- Check voltage supply ON signal af- troller not functioning Yellow LED OFF Replace compact flame controller ter the Green LED OFF Check electrical connection burner was No data communication started Flame signal (software) - Page 46 Failures...
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Page 47: Order Data
Mindermann GmbH under the following order data: Compact flame controller with standard housing for Ex zone 2 Order-No. CFC 100 6012-1031-00 The following accessories are offert by BFI Automation for the compact flame controller: Accessories Order-No. Hand held terminal HT 100 7040-2010-00 Tube-unit incl. - Page 48 Order data BFI Automation 2019...
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