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Summary of Contents for Clenergy PV-ezRack PostMount 1-A
- Page 1 PostMount 1-A for XL Panel Code-Compliant Planning and Installation Guide V 1.1 Complying with AS/NZS1170.2-2011 ADMT 4-2016 Last Updated - Mar. 2022...
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Page 2: Table Of Contents
Installation Guide / PostMount 1-A for XL Panel Introduction Clenergy PV-ezRack® PostMount 1-A for XL Panel (up to 2100 x 1100 mm) is a ground mounting system suitable List of contents for large scale commercial and utility scale installations. PVezRack ® PostMount 1-A for XL Panel has been... -
Page 3: Tools & Components
Installation Guide / PostMount 1-A for XL Panel Tools and Components Tools Allen Key 6 mm Spanner Torque Wrench 5m Tape String & Marker Pen Components Anchoring Kit Mixing Nozzles C-U/30/46-G ER-AP-PM1/A-LP ER-P-83/2400 EZ-GL-ST ER-SC-PM6/PM8 Universal Clampx4 PostMount 1-A Kitx1 Polex1 Grounding Lugx2 PM6-A, PM8-A Steel Cap... -
Page 4: System Overview
Installation Guide / PostMount 1-A for XL Panel System Overview 1. PostMount 1-A for XL Panel 1. PostMount 1-A Kit 2. Pole 3. Universal Clamp Side view drawing of PV-ezRack® PostMount 1-A for XL Panel is shown below. The panels tilt angle and embedment depth below are for reference only. - Page 5 Installation Guide / PostMount 1-A for XL Panel 2. Precautionary Measures for Stainless-Steel Fastener Installation Improper operation may lead to the deadlock of bolts and nuts. Follow the steps below to reduce this risk. Reduce the friction coefficient (1) Ensure that the thread surface is clean (no dirt or contaminant). (2) Apply lubricant (grease or 40# engine oil) to fasteners prior to tightening to avoid galling or seizing in the threads.
- Page 6 Safe Torques Please refer to safe torques defined in this guide as shown in the figure below. If power tools are required, Clenergy recommends the use of low speed only. High speed and impact drivers increase the risk of bolt galling (deadlock). If deadlock occurs and you need to cut fasteners, please make sure that there is no load on the fastener before you cut it.
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Page 7: Installation Instruction
Installation Guide / PostMount 1-A for XL Panel Installation Instruction 1. Pole 83*2400 Installation Dig a hole with the diameter of 300mm. Place the pole into the middle of the hole and fillit with concrete. Maintain the position of the post. The allowed vertical tolerance is ±2°.Keep the axle of the 2- Ø14 holes parallel to East-West;keep the vertical angle deviation within ±5°.For more than one system on one site maintain all the axles of 2- Ø14 holes aligned. - Page 8 Installation Guide / PostMount 1-A for XL Panel 3) Position the PV Panel landscape by aligning the centre line with the ECO-Rail. And fix the PV Panel to the Rails by using Universal Clamps. Recommended torque for M8 bolts is 18~20 N·m There are three solutions for Grounding Lug installation.
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Page 9: Certification
Certification REF: CL-10129-S Internal REF: 00142 April 2019 Clenergy Australia 1/10 Duerdin Street Clayton, VIC 3168 Array Frame Engineering Certificate Postmount PM4-A/2100 Installation MW Engineering Melbourne Pty Ltd, being Structural Engineers within the meaning of Australian and NZ Building Regulations, have carried out a structural design check of the PV-ezRack Postmount PM4- A/2100 within Australia. - Page 10 Installation Guide / PostMount 1-A for XL Panel REF: CL-10129-S Internal REF: 00142 Steel 300 MPa, Aluminium 240 MPa; Maximum tilt angle options: refer to tables; Dimension as shown here on the picture; - Certification - Code-Compliant Planning and Installation Guide V 1.1 - Complying with AS/NZS1170.2-2011 ADMT 4-2016...
- Page 11 Installation Guide / PostMount 1-A for XL Panel REF: CL-10129-S Internal REF: 00142 - Certification - Code-Compliant Planning and Installation Guide V 1.1 - Complying with AS/NZS1170.2-2011 ADMT 4-2016...
- Page 12 2. Panel weight calculated: 28kg 3. Solar Panels structural check by others. 4. Other piers dimensions are possible, contact Clenergy, if required. 5. For concrete pier foundations, use 25Mpa strength concrete (minimum). 6. The scope of this certification is for projects located at a maximum altitude of 100m above sea level.
- Page 13 8. Footing depths are for reference only. The characteristics of the soil must be checked on site by a technical expert. A soil report assessment is always recommended and Clenergy must be informed on the outcome of the soil report.
- Page 14 Clenergy 1/10 Duerdin St Phone: +61 3 9239 8088 Clayton VIC 2168 Email: sales@clenergy.com.au Australia Web: www.clenergy.com.au @ClenergyGlobal / @ClenergyClub / ClenergyAUS @Clenergy @ClenergyClub @Clenergy_global @Clenergy A Clenergy Technologies Company...
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