Related Manuals for HIOS PG Series
Summary of Contents for HIOS PG Series
- Page 1 Brushless Screwdriver with Built-in Torque Sensor PG Series PG-3000 / PG-5000 / PG-7000 Control Unit PG-01 User's Manual ET-A034 22A...
- Page 2 Error-related Output Measurement Judgment Output ■ PC Input Hyper terminal (Example: Windows XP) Example of a Measurement OK Message Abnormal Conditions ■ Data Taking-in Sheet (HIOS-PG-0611-V2-2_5) Operating Environment Configuration of the Screen Other Sheet ■ Collection of Screwdriver Data (Application) Troubleshooting...
-
Page 3: Important Safety Instructions
Important Safety Instructions Please read this manual and the power supply unit manual carefully before use to ensure proper operation. In addition, do not use the product in the way not described in this manual. Please note that we are not responsible for any problems caused by using the product in a manner that does not conform to the contents of this manual, using it improperly, or repairing / modifying by a third party except by us or someone specified by us. -
Page 4: Checking Supplied Accessories
Hold the driver firmly to avoid being swung ◦ Keep the device out of reach of anyone but around. people involved in the workpiece. ◦ We recommend genuine HIOS parts for Maintenance and Inspections replacement. ◦ Turn off power and remove the power plug from the outlet when the device is not in use for a long time. -
Page 5: Setting Up The Device
Setting Up the Device ■ Connect the Cords Connect all the attached cords. After all cords are successfully connected, put the power plug into an outlet. CAUTION ◦ Make sure the combination of the screwdriver and the power supply is appropriate. ◦... -
Page 6: Parts And Their Functions
Parts and Their Functions ■ PG-3000/PG-5000/PG-7000 ❶ ❷ ❸ ❹ ❺ ❻ ❼ ❽ PG-3000 ❶ ❷ ❸ ❹ ❺ ❽ ❻ ❼ PG-5000 ❶ ❷ ❸ ❹ ❺ ❻ ❼ ❽ PG-7000 ❶ Joint shaft collar Operate the collar to install or remove the bit. ❷... - Page 7 ■ PG-01 The measurement result of tightening a screw will be informed by the indicator and sound. ❶ ❷ ❸ ❹ ❺ Control Unit Front Side ⓫ ❿ ❾ ❽ ❼ ❻ ⓬ ⓭ Back Side ⓯ ⓮ ❶ L.NG Indicator This indicator is lit when the measured value is no good (smaller than the minimum pass value).
- Page 8 ❽ OPERATION OK Indicator This indicator is lit while the screwdriver is rotating positively. ❾ OPERATION NG Indicator This indicator is lit when the operation ends without torque up. This blinks when the operation ends due to an abnormal measurement time. ❿...
-
Page 9: Start And Stop
The "reference table of output torque" and the torque adjustment scale are approximate and do not guarantee actual setting values. For accurate torque check, please use an HIOS torque meter and Fidaptor. ❶ If the torque is determined beforehand, turn the torque adjustment nut and nut fixing ring referring to the "reference table of output torque". - Page 10 Set Learning Values (Teaching) Measure the "tightening torque" and "working time" by using screws and materials actually used to set the reference values for work. The two values recorded are the minimum and maximum, respectively. Also, after teaching, it is possible to change the error tolerance of the learning values and the learned values in the attached application or Excel file.
- Page 11 Evaluation of Screw Tightening ◦ I t measures actual screw tightening work in real time, compares the measurement with the learning value, and informs the user of the evaluation result with a indicator and sound. ◦ The reverse rotation of the screwdriver is not evaluated. ◦...
- Page 12 ■ Evaluation of Operation Time ◦ T he operation time from start of rotation to stop of the screwdriver is evaluated against the learning values. ◦ T he blinking and lighting of the OPERATION NG indicator will turn off when the START signal is entered again.
- Page 13 ■ Flowchart of Judgment Power ON L.NG, and H.NG blinks Set the judgment value (TEACHING) if no teaching value is set. Select an operation The set value can be Normal operations Set the evaluated value changed later from the TEACHING LED is lit (red) tabulation software on the L.NG &...
- Page 14 Connect the ScrewDriver to PC ❶ Connect the RS-232C cable to PG-01. ❷ Connect the USB to RS-232C conversion cable to the RS-232C cable. ❸ Connect the USB to RS-232C conversion cable to PC. ❹ Download the device driver from the ATEN website and install it on PC. Check the website for how to install and supported OSs.
- Page 15 ■ Data Output Format by Either RS-232C or USB Connection The data for judgment is output for each measurement in the three formats in the sequence below. ・ Measurement Data D10 XXXX XXXXX<LF> ❶ ❷ ❶ Torque conversion value – 4 digits ❷...
- Page 16 ■ PC Input Hyper terminal (Example: Windows XP) After the PC is turned on and the version information is displayed, auto-zero correction is performed. The following messages for debugging are displayed that are not directly related to measurement. Ver3.04 2022/05/25 [Zero Adj A/D=7C2 G=1EA F=200] [Zero Adj A/D=806 G=1EB F=200] [Zero Adj A/D=808 G=1EC F=200]...
- Page 17 ■ Data Taking-in Sheet (HIOS-PG-0611-V2-2_5) By using the data taking-in sheet in the attached CD-ROM, you can check the OK/NG of screw tightening on the PC or record the measurement data. CAUTION ◦ Enable macros. ◦ Start settings after turning on PG-01 and connecting it to the PC.
- Page 18 The login information is displayed. ❷ Disconnect button This ends data import. ❸ Connect button This makes the data import standby. If the previous data is necessary, please save the current data first and then connect the screwdriver. (The previous data will be cleared upon connection.) ❹...
- Page 19 Selecting the judgment error rate while the screwdriver is connected transmits the selected rate to PG-01. Even after disconnecting the PC, the selected rate will be retained. The selectable rates: 0%, 2%, 5%, 10% or 20% (02=2%) ⓬ Work On Normally this turns on automatically when an operation is performed.
-
Page 20: Troubleshooting
Troubleshooting If you have any problem while using this machine, please check the items in this section before making inquiries. Then, if the problem persists, please contact your dealer or us. The L.NG or H.NG indicator blinks when the power is turned on. There is a possibility that the learning values are not set correctly. -
Page 21: After Sales Service
After-sales Service The PG Series is equipped with an axial force sensor. We recommend overhauling and inspecting the axial force sensor about once a year depending on usage conditions. Specifications The product specifications are subject to change without prior notice due to improvements of the product. - Page 22 ■ External Dimension Drawing 51.5 HIOS PG-7000 HIOS PG-5000 ∅32.5 ∅36...
- Page 23 ■ Specifications of PG-01 PG-01 CONTROL UNIT L.NG GOOD H.NG POWER TEACHING OPERATION AC Adaptor Input: AC100-240V (50-60Hz) Output: DC12V Weight 513g Speed: 4800bps Straight Cable PG-01 Start bit: 1Bit Stop bit: 1Bit Female Male Data length: 8Bit Transmission Data Data format: ASCII RS-232C Transmission Register...
- Page 24 HIOS Inc. 1-35-1 Oshiage, Sumida-ku Tokyo, Japan 131-0045 www.hios.com...