Table of Contents
Advertisement
Quick Links
Neji Taro V
HSV series
HSV-10 HSV-12 HSV-14 HSV-17
HSV-20 HSV-23 HSV-26 HSV-30
Instruction Manual
Read this manual before using this device.
Current as of September 2016
111-6, Akiyama, Matsudo City, Chiba Prefecture, 270-2223
Phone:81-47-392-2001 FAX:81-47-392-7773
Automatic Screw Feeder
Utilizing 100% post-consumer
Operation Manual No. ET-D001
recycled paper pulp
16B
Advertisement
Table of Contents
Related Manuals for HIOS Neji Taro V HSV-10
Summary of Contents for HIOS Neji Taro V HSV-10
-
Page 1: Instruction Manual
Automatic Screw Feeder Neji Taro V HSV series HSV-10 HSV-12 HSV-14 HSV-17 HSV-20 HSV-23 HSV-26 HSV-30 Instruction Manual Read this manual before using this device. Current as of September 2016 111-6, Akiyama, Matsudo City, Chiba Prefecture, 270-2223 Phone:81-47-392-2001 FAX:81-47-392-7773 Utilizing 100% post-consumer Operation Manual No. -
Page 2: Table Of Contents
Contents 1. OVERVIEW OF Neji Taro V Type ......1 7 . MISCELLANEOUS ..........25 2. BEFORE USE ............1 Overload protective circuit 3. OPERATING PRECAUTIONS ......... 2 8 . TROUBLESHOOTING ........... 26 4. NAMES OF MACHINE PARTS ....... 5 9 . -
Page 3: Operating Precautions
3. OPERATING PRECAUTIONS This manual contains safety alert symbols and signal words to help prevent injuries to the user or damage to property. ◎ Indications This indicates there is a chance of death, serious injury or fire if the instructions are not WARNING followed. - Page 4 WARNING Do not disassemble the AC adapter as there is a risk of electric shock, fire or malfunction. Do not damage, alter or change the power cord. Do not place heavy objects on the cord. Do not pull hard on the cord or twist the cord as it could be damaged, thereby causing a risk of fire or electric shock.
- Page 5 CAUTION Use only the AC adapter supplied with this machine otherwise it may result in a fire or electric shock. Do not install this machine in an unstable location otherwise it may fall causing damage or injury. Always operate the machine with the upper cover in place, otherwise it may result in injury. Do not allow any foreign material to enter the machine while in operation.
-
Page 6: Names Of Machine Parts
4. NAMES OF MACHINE PARTS Right side cover Brush Scooping chamber Rail fixing bolt Passing plate Timer knob Upper cover Bit guide bracket Rear cover Scooping block left and right (moving up and down) Front cover Bit guide Power switch Escaper guide-right Left side cover Light-receiving sensor... -
Page 7: Adjustments And Checks Before Use
5. ADJUSTMENTS AND CHECKS BEFORE USE Passing plate identification seal . Checking the model number of the main body Rail identification seal Check if the machine has the parts which match the nominal diameter of the screws to be loaded. Check the model number of the rail, escaper, stopper assembly, escaper guide-right and passing plate by referring to the following table. - Page 8 . Amount of screws to be loaded Screws, loaded into the chamber, must not be above the rail-groove surface.(The maximum screw load must be An excessive amount of screws, loaded into the chamber, will have an 2-3 mm below the rail-groove surface.) adverse effect on the screw alignment and transport.
- Page 9 . Checking and adjusting the passing plate Passing plate attaching bolt Turn OFF the power switch before making any checks or adjustments. ・ Check that the passing plate is adjusted to a height that permits loaded Passing plate screws to pass just within the clearance limit. ・...
- Page 10 . Checking and adjusting the height of the bit guide Bit guide bracket bracket Check the height of the bit guide bracket. ・ Check that the clearance between the head of the loaded screw, in the rail groove, and the bit guide bracket is 0-1 mm. Loaded screw ・...
- Page 11 . Checking and adjusting the bit guide Check the bit guide position. Check if it's easy to extract ・ Adjust the bit guide to a position where the user can easily extract screws. screws. ・ Try extracting screws a few times in order to adjust the position of the Bit guide Right guide plate bit guide.
- Page 12 . Checking and adjusting the timer W h e n t h e o p t i c a l axis of the sensor is The screw transport feed differs depending on screw type. This ma- intercepted, the timer chine can make screw unloading smooth through timer adjustment. will function to stop For screws with a low transport speed, set the timer long.
- Page 13 . Operation ○ Loading the screws (cf. p7) ・ Open the upper cover. When the chamber plates are at their lowest position, load screws up to 2-3 mm below the rail groove surface. ・ Check that the screws are not loaded so as to cover the upper portion of the inclined plates. [CAUTION] Do not overload the chamber with screws otherwise it may cause a malfunction or damage the machine.
- Page 14 [Reference] Refer to the following table for the recommended bit sizes. Put the screwdriver down vertically and insert the bit recommended bit size into the screwhead slots Model No. Screw size properly. bit size screwhead slot No. HSV-10 M1.0 HSV-12 M1.2 ∅1.5 No.0...
-
Page 15: Parts Adjustments And Replacements
6. PARTS ADJUSTMENTS AND REPLACEMENTS The brush and main motor are consumable parts. When using a different diameter of screw, the following items must be replaced: rail, stopper assembly, escaper and escaper guide-right. These parts may be ordered separately. The replacing and adjusting procedures are described below. When replacing any parts, a fine adjustment is required. - Page 16 . Replacing the Main Motor Remove the cover. Turn OFF the power switch before starting to replace and ad- just the main motor. Disconnect the motor When the motor is damaged, replace it with a new one. connector. ・ First, remove the cover from the main body. Then, disconnect the connectors for the power switch and LED screw sensor.
- Page 17 Operation Timing After Replacing the Main Motor ○ The left and right scooping blocks should be at the lowest posi- tion. Turn OFF the power switch before starting to replace and ad- When the right just the main motor. pin is vertical, the left pin should be ・...
-
Page 18: Ing Plate
. Replacing the rail Loosen the rail fixing bolts and remove the rail assembly Turn OFF the power switch before starting to replace and adjust from the rear of the machine. the rail. The rail of this machine can be easily replaced. If there is any dirt or flaw on the rail groove that prevents a smooth op- eration, we recommend the user clean or replace the rail. -
Page 19: Ing Plate
. Replacing and adjusting the escaper, the stopper Bit guide attaching Rail Escaper Attaching bolt plate assembly and the escaper guide-right for bit guide LED screw attaching sensor Turn OFF the power switch before replacing. plate Turn ON the power switch when adjustments are necessary. When using screws with a different diameter, replace the escaper, the stopper assembly, the escaper guide-right, the rail and the pass- Power... -
Page 20: Ing Plate
① . Replace the escaper, stopper assembly and escaper Bit guide attach- Spring holder ing plate guide-right. Stopper Attaching bolt assembly for bit guide Before replacement, remove any screws that were loaded in the attaching plate chamber. Stopper First, remove the bit guide attaching plate, then replace and adjust the parts. - Page 21 Check the movement of the stopper before adjusting the parts in the Escaper area of the escaper. Stopper ・ The stopper should not be on the escaper. The stopper should not be ・ Rotate the stopper by hand, when released, it should return by means on the escaper.
- Page 22 ③ . Adjust the escaper notch position. Escaper Turn the power switch ON while covering the sensor light axis. Oval hole When the power is ON, the screw sensor LED lights up and the es- Adjust an escaper notch position by caper motor moves around to the back, to the starting point.
- Page 23 ④ . Explanation of the escaper movement before adjusting LED screw sensor Escaper Rail Power switch the sensor When the power switch is turned ON, if there is no screw at the site where the screw is to be extracted, the escaper rotates with the screw sensor LED off.
- Page 24 ⑤ . Checking and adjusting the sensor Remove the rear cover of the machine. While adjusting the sensor check the voltage of No.7 pin Check when required. of IC4050. When checking is required, take the rear cover off and check the volt- age level of No.7 pin of IC4050 on the base and adjust the sensor bracket.
- Page 25 ⑥．Operational check After checking and adjusting each component, do an operational check with screws loaded. If any abnormality is found, make the said adjustments once again in addition to the rail vibration and front/rear position adjustments. After completing the operational check, return the wiring arrangement to its original status. When installing the cover, take care not to catch or pinch the wires.
-
Page 26: Miscellaneous
Please make sure the tip of the stopper does not touch the escap- er, as it may interfere with the escaper’s rotation. If the end of the stopper is too close or too far from the escaper, ○ × please adjust the bent joint of the stopper where it makes contact with the spring holder, with a pair of long-nose pliers, so that the front of the stopper rests at the proper position. -
Page 27: Troubleshooting
8. TROUBLESHOOTING For safety, always unplug the AC adapter from the wall outlet before making any adjustments. Trouble Cause Corrective measures The machine does not operate though the ・Power is not supplied. ・Check the connection of the power sup- power switch is turned ON. ply of the AC power adapter. - Page 28 Trouble Cause Corrective measures Screws do not flow. ・Screws in an abnormal position in the ・Adjust the brush. passing plate cannot be swept away with Adjust the passing plate. the brush. If a proper amount of screws are loaded into the scooping chamber, the status may be improved.
- Page 29 Trouble Cause Corrective measures The flow on the screw rail is improper. ・The clearance between the bit guide ・Adjust the height of the bit guide bracket. bracket and the head of the loaded Adjust the vibration. screw is narrow. ・ Screws with a spring washer having one If, after following the instructions written increment smaller than the specified above, the machine still does not function...
- Page 30 Trouble Cause Corrective measures The machine stops its operation suddenly. ・The overload protective circuit was acti- ・Turn the machine OFF and then ON vated. again. ・Remove the cause of overload. ・Too many screws are in the scooping ・Remove screws to a proper level. chamber.
- Page 31 Trouble Cause Corrective measures 8-11 The noise of the machine has increased. ・There is insufficient grease. ・Apply grease to the transport section. ○ Recommended grease: BR2 Plus , Dow Corning Asia Co. Ltd. 8-12 The escaper does not rotate when no ・Undesired objects blocking front screw ・Make sure there are no debris or other screws are present, although the indicator...
-
Page 32: Specifications
9. SPECIFICATIONS Specification Power Power input AC:100V-240V Notes: AC adapter 50/60Hz Please consult your distributor for thin head. Power output DC:15V 1A -Check if the axis diameter of the loaded screw corresponds with the below Dimensions 123W X 181D X 145H (mm) rail groove width. - Page 33 Specification Escaper Passing Screw feed- Screw Rail model Escaper Stopper assembly guide-right plate model er model size model No. model No. model No. HSV-10 M1.0 HSV-BI-10 HSV-SIE10 HSV-TPO20806-10 HSV-SIEM10 HSV-12 M1.2 HSV-BI-12 HSV-SIE12 HSV-TPO20806-12 HSV-SIEM12 HS3-02052-1 HSV-14 M1.4 HSV-BI-14 HSV-SIE14 HSV-TPO20806-14 HSV-SIEM14 HSV-17 M1.7...
-
Page 34: External Diagram
10. External Diagram Approximate S c r e w measurement Size of A Φ1.0 Φ1.2 Φ1.4 Φ1.7 Φ2.0 Φ2.3 Φ2.6 Φ3.0 (Distance to center of screw) * Height to top of escaper Unit:mm - 33 -... -
Page 35: The Following Table Is For China Rohs2
11. THE FOLLOWING TABLE IS FOR CHINA RoHS2. f you are asked by China Customs, please show this table to them. n addition, the China RoHS marks also is required at the product and product box. At the product, you can find it at the bottom and it is marked on the product box. If you cannot find the mark, please ask your distributor.