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BEFORE USING THE PRODUCT
Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings before
using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.
DANGER
・Never use this product in locations where flammable gas or ignitable substances are present.
INSTALLATION WARNING
・When installing, ensure that work is done in accordance with the instruction manual. When installation is improper, there is
risk of electric shock and fire.
・Installation shall be done by Service personnel with necessary and appropriate technical training and experience. There is a
risk of electric shock and fire.
・Do not cover the product with cloth or paper etc. Do not place anything flammable around. This might cause damage,
electric shock or fire.
WARNING on USE
・Do not touch this product or its internal components while circuit in operation, or shortly after shutdown. You may receive a
burn.
・While this product is operating, keep your hands and face away from it as you may be injured by an unexpected situation.
・For products with no cover, do not touch them as there are high-voltage and high temperature parts inside. Touching them
might cause injury such as electric shock or burn.
・There are cases where high voltage charge remains inside the product. Therefore, do not touch even if they are not in
operation as you might get injured due to high voltage and high temperature. You might also get electric shock or burn.
・Do not make unauthorized changes to this product nor remove the cover as you might get an electric shock or might damage
the product. We will not be held responsible after the product has been modified, changed or dis-assembled.
・Do not use this product under unusual condition such as emission of smoke or abnormal smell and sound etc. Please stop
using it immediately and shut off the product. It might lead to fire and electric shock. In such cases, please contact us. Do not
attempt repair by yourself, as it is dangerous for the user.
・Do not operate and store these products in environments where condensation occurs due to moisture and humidity. It might
lead fire and electric shock.
・Do not drop or apply shock to this product. It might cause failure. Do not operate these products mechanical stress is
applied.
・When necessary, this products is to be repaired only by us or our authorized agents. It is important that this product cannot
be used in hazardous environments (facilities such as nuclear power control system or life support equipment) without our
written consent.
CAUTION on MOUNTING
・Confirm connections to input/buffer output and signal terminals are correct as indicated in the instruction manual before
switching on.
・This product can only be connected to the specified power supply, and ambient temperature and ambient humidity should be
kept within specifications, otherwise the product will be damaged.
・Input line/buffer output, please use the wires as short and thick as possible.
・Do not use this product in special environment with strong electromagnetic field, corrosive gas or conductive substances and
direct sunlight, or places where product is exposed to water or rain.
・Mount this product properly in accordance with the instruction manual, mounting direction and shall be properly be
ventilated.
・Please shut down the input and ensure that the internal voltage of the product is low when connecting this product.
・When installing in environment where conductive foreign, dust and liquid may be present, please consider penetration of
above foreign material in the power supply by installing filter, to prevent trouble or malfunction.
・Please check the connector is locked securely, and be careful the harness does not come off the connector after connecting.
ZBM-AC Series
Instruction Manual
1/12
<Page>
TDK-Lambda
ZBM-AC Series
INSTRUCTION MANUAL
A285-04-01

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Summary of Contents for TDK-Lambda ZBM-AC Series

  • Page 1 TDK-Lambda ZBM-AC Series INSTRUCTION MANUAL ZBM-AC Series Instruction Manual BEFORE USING THE PRODUCT Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings before using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.
  • Page 2: Caution On Use

    TDK-Lambda ZBM-AC Series INSTRUCTION MANUAL CAUTION on USE ・Product individual notes are shown in the instruction manual. If there is any difference with common notes individual notes shall have priority. ・Before using this product, be sure to read the catalog and instruction manual. There is risk of electric shock or damage to the product or fire due to improper use.
  • Page 3 TDK-Lambda ZBM-AC Series INSTRUCTION MANUAL Note ・Take note that traces of sheet metal processing be left in our power supplies. ・When disposing product, follow disposal laws of each municipality. ・Published EMI (CE, RE) or immunity is the result when measured in our standard measurement conditions and might not satisfy specification when mounted and wired inside end-user equipment.
  • Page 4: Product Explanation

    TDK-Lambda ZBM-AC Series INSTRUCTION MANUAL 1. Product Explanation 1-1. Outline This product has built-in aluminum electrolytic capacitor to extend the hold-up time. It can be used by connecting to the specified power supply in the specification. This product alone cannot operate. When the input voltage to the power supply stop ( i ) or When the input voltage momentary drop of the power supply ( ii ), it supplies energy to the connected power supply.
  • Page 5 TDK-Lambda ZBM-AC Series INSTRUCTION MANUAL 2. Model name identification method □ ZBM-AC162 / (*1)Blank : Standard : Standby power supply model Option (*1) Bulk electrolytic capacitors capacity (162:1680μF) Series Name 3. Terminal Explanation : +Input/Buffer output terminal 2 ‐ : -Input/Buffer output terminal 3 Earth mounting hole (hole diameter : φ3.5mm)
  • Page 6: Block Diagram

    TDK-Lambda ZBM-AC Series INSTRUCTION MANUAL 4. Block Diagram Input/Buffer output +STB STBY output -STB Circuit Circuit Photo- Output coupler Sensing * Option model “/S” ・Circuit topology, switching frequency (Option model ”/S")   Flyback topology 190kHz ・Fuse rating : 6.3A 5. Sequence time chart...
  • Page 7 TDK-Lambda ZBM-AC Series INSTRUCTION MANUAL 6. Terminal Connection method Pay attention to the input wiring. If it is connected to wrong terminal, the product will be damaged.  ・Please shut down the input and ensure that that the internal voltage of the product is low when connecting this product.
  • Page 8 TDK-Lambda ZBM-AC Series INSTRUCTION MANUAL 7. Explanation of Functions and Precautions 7-1. Ready Signal The ready signal is "Low" when the internal Bulk electrolytic capacitors voltage is 350V typ or more, and "High" when the 330V typ or less. The maximum sink current of the ready signal is 1mA and external voltage at 30V or less.
  • Page 9 TDK-Lambda ZBM-AC Series INSTRUCTION MANUAL 7-5. Isolation Test Isolation resistance between Signal - terminal is more than 100MΩ at 500VDC. For safety operation, voltage setting of DC isolation tester must be done before the test. Ensure that the product is fully discharged after the test.
  • Page 10: Mounting Method

    TDK-Lambda ZBM-AC Series INSTRUCTION MANUAL 8. Mounting Method 8-1. Mounting Direction  The standard mounting is direction (A). Possible mounting directions are (A), (B),(C), (D) and (E). Do not mount the product in any other directions. STANDARD MOUNTING CN1,2 CN1,2 CN51 CN1,2...
  • Page 11: Wiring Method

    TDK-Lambda ZBM-AC Series INSTRUCTION MANUAL (2) Condition to meet Isolation , Withstand Voltage & Safety standard   If the space is not enough, the specification of isolation, withstand voltage and safety standard will not be satisfied. Take the space in the product surroundings and the upper area of components to keep enough for convection cooling.
  • Page 12: Warranty Period

    Electrical Equipment (Safety) Regulations, Electromagnetic Compatibility Regulations and Restriction of the Use of Certain Hazardous Substances in Electrical & Electronic Equipment Regulations. 14. Registered trademark : e-hold "e-hold" is a registered trademark of TDK-Lambda Corporation. 12/12 <Page>...

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