TDK-Lambda ZWX Series Manual
TDK-Lambda ZWX Series Manual

TDK-Lambda ZWX Series Manual

Fanless open frame multiple output power supplies

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ZWX
180, 240, 300
ZWX Series
Fanless open frame Multiple Output Power Supplies
web191203
・All specifications are subject to change without notice.

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Summary of Contents for TDK-Lambda ZWX Series

  • Page 1 180, 240, 300 ZWX Series Fanless open frame Multiple Output Power Supplies web191203 ・All specifications are subject to change without notice.
  • Page 2 180, 240, 300 Fanless multiple output power supplies - ideal for industrial equipment ZWX Series ZWX Series Fanless open frame Multiple Output Power Supplies ZWX Series ・All specifications are subject to change without notice.
  • Page 3 Model name identification method exceeded. This feature allows designers to utilize the    ZWX 180 / power of the ZWX series and produce a low Option acoustical noise design. Blank : Standard type /L1 : With chassis model...
  • Page 4 ZWX180 Specifications MODEL ZWX180 ITEMS/UNITS V5 (5VSB) Voltage Range (*4) AC85-265 Frequency (*4) 47-63 Power Factor (100/200VAC) typ (*2) 0.99 / 0.93 % Input Efficiency (100/200VAC) typ (*2) 81 / 84 Current (100/200VAC) typ (*2) 1.9 / 1.0 Inrush Current (100/200VAC) typ (*5) 14 / 28 at cold start (Ta=25℃...
  • Page 5 (*1) Operating time at peak output is less than 5sec. (Average output power and current are less than maximum output power and current.) (*2) At total output power (Forced air) (V1=6.5A, V2=6.5A, V3=7.7A, V4=0.2A, V5=1.0A), Ta=25℃. (*3) At total output power (Forced air). (*4) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100 - 240VAC (50/60Hz).
  • Page 6 ZWX180 Output Derating OUTPUT DERATING CURVE (Convection Cooling) MOUNTING A MOUNTING B-E Ta (°C) OUTPUT DERATING CURVE (Forced Air Cooling) MOUNTING A-E Ta (°C) MOUNTING A MOUNTING B MOUNTING C MOUNTING D MOUNTING E DON'T USE (STANDARD MOUNTING) CN1 (INPUT) ・All specifications are subject to change without notice.
  • Page 7 ZWX180 Outline Drawing 210±1 4-See Note A 36±1 CN41 CN31 11 22 (11) See Note D COMPONENT SIDE CN21 (7.5) NAME PLATE 200±0.5 LEAD CUT LESS THAN 3mm ZWX180 BAR CODE Various safety mark will be indicated INPUT : 100-240VAC 2.3A (2.7Amax@Peak Power) 50 / 60Hz OUTPUT : Voltage +3.3V...
  • Page 8 ZWX240 Specifications MODEL ZWX240 ITEMS/UNITS V5 (5VSB) Voltage Range (*4) AC85-265 Frequency (*4) 47-63 Power Factor (100/200VAC) typ (*2) 0.99 / 0.93 % Input Efficiency (100/200VAC) typ (*2) 81/ 84 Current (100/200VAC) typ (*2) 2.6 / 1.3 Inrush Current (100/200VAC) typ (*5) 14 / 28 at cold start (Ta=25℃...
  • Page 9 (*1) Operating time at peak output is less than 5sec. (Average output power and current are less than maximum output power and current.) (*2) At total output power (Forced air) (V1=9.0A, V2=8.0A, V3=10.6A, V4=0.2A, V5=1.0A), Ta=25℃. (*3) At total output power (Forced air). (*4) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100 - 240VAC (50/60Hz).
  • Page 10 ZWX240 Output Derating OUTPUT DERATING CURVE (Convection Cooling) MOUNTING A MOUNTING B-E Ta (°C) OUTPUT DERATING CURVE (Forced Air Cooling) MOUNTING A-E Ta (°C) DON'T USE MOUNTING A MOUNTING B MOUNTING C MOUNTING D MOUNTING E (STANDARD MOUNTING) CN1 (INPUT) ・All specifications are subject to change without notice.
  • Page 11 ZWX240 Outline Drawing 225±1 4-See Note A 36±1 CN41 CN31 11 22 (11) See Note D COMPONENT SIDE CN21 NAME PLATE 215±0.5 LEAD CUT LESS THAN 3mm ZWX240 BAR CODE Various safety mark INPUT : 100-240VAC 3.0A (3.6Amax@Peak Power) 50 / 60Hz will be indicated OUTPUT : Voltage...
  • Page 12 ZWX300 Specifications MODEL ZWX300 ITEMS/UNITS V3-1 V3-2 V5 (5VSB) Voltage Range (*4) AC85-265 Frequency 47-63 Power Factor (100/200VAC) typ (*2) 0.99 / 0.93 % Input Efficiency (100/200VAC) typ (*2) 81 / 84 Current (100/200VAC) typ (*2) 3.2 / 1.6 Inrush Current (100/200VAC) typ (*5) 14 / 28 at cold start (Ta=25℃...
  • Page 13 (*1) Operating time at peak output is less than 5sec. (Average output power and current are less than maximum output power and current.) (*2) At total output power (Forced air) (V1=12A, V2=7.0A, V3-1=5.0A, V3-2=9.4A, V4=0.2A, V5=1.0A), Ta=25℃. (*3) At total output power (Forced air). (*4) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100 - 240VAC (50/60Hz).
  • Page 14 ZWX300 Output Derating OUTPUT DERATING CURVE (Convection Cooling) MOUNTING A MOUNTING B-E Ta (°C) OUTPUT DERATING CURVE (Forced Air Cooling) MOUNTING A-E Ta (°C) MOUNTING A MOUNTING B MOUNTING C MOUNTING D MOUNTING E DON'T USE (STANDARD MOUNTING) CN1 (INPUT) ・All specifications are subject to change without notice.
  • Page 15 ZWX300 Outline Drawing 250±1 36±1.5 4-See Note A CN41 CN31 1122 (11) See Note D COMPONENT SIDE CN21 CN51 NAME PLATE 240±0.5 LEAD CUT LESS THAN 3mm ZWX300 BAR CODE Various safety mark will be indicated INPUT : 100-240VAC 3.8A (4.5Amax@Peak Power) 50 / 60Hz OUTPUT : Voltage +3.3V...
  • Page 16: Block Diagram

    180, 240, 300 Block Diagram -12V 3 Terminal Regulator Fuse Input Inrush Rectifier & Line PFHC Smoothing Switching 85〜 Rectifier Current Smoothing Filter Circuit filter Circuit 265VAC Filter limiting Control Output +3.3V sense Circuit Sensing Rectifier & +3.3V Control Smoothing Circuit Filter Output...
  • Page 17: Sequence Time Chart

    180, 240, 300 Sequence Time Chart Vout 5VSB 5VSB OCP PS_ON(*1) OVP Sensing 3.3V, 5V, 12V 3.3V, 5V, 12V OCP(*3) (*2, *4) is shut down 95% of Vout } More than 5sec +12V Vout Output Less than Voltage +3.3V Less than Less than Less than Less than...
  • Page 18 180, 240, 300 ZWX Series Instruction Manual BEFORE USING THE POWER SUPPLY UNIT ● Do not use this product in environment with a strong electro- Be sure to read this instruction manual thoroughly before using this product. magnetic field, corrosive gas or conductive substances.
  • Page 19 180, 240, 300 1. Model Name Identification Method ZWX 180 / (*1) Blank : Standard type /L1 : With chassis model Option (*1) /L2 : With chassis model (reverse) Rated Output Voltage /A1 : With chassis and cover model Series Name /A2 : With chassis and cover model (reverse) (Refer to 6-2.
  • Page 20 Note AC input terminal live line Fuse in line  AC input terminal neutral line terminal (protective earth)  CN21, CN31, CN41 and CN51 Connector Pin Assignment and Function (ZWX Series) Pin No. Function +3.3V +3.3V output terminal +5V output terminal CN21 GND terminal (All of COM are connected in this power supply unit.)
  • Page 21 Connector is not included with this product. ● The output load line and input line shall be separated to improve noise sensitivity. INPUT/OUTPUT CONNECTOR (Common ZWX Series) CONNECTOR MATCHING HOUSING TERMINAL PINS MANUFACT Input Terminal (CN1)
  • Page 22: Inrush Current

    For cases where conformance to various safeties required, de- scribed as 100-240VAC (50/60Hz).  Wattbox ZWX series is a Watt box power supply. Watt box can supply  Output Voltage Range the total output power specified in the spec sheet with free Output voltage is fixed.
  • Page 23: Over Voltage Protection (Ovp)

    180, 240, 300  Over Voltage Protection (OVP)  Remote Sensing (Only +3.3V) The OVP function (inverter shut down method, manual reset This function compensates voltage drop of wiring from output type) is provided. As for +3.3V, +5V and +12V (+12V-1 and terminals to load terminals.
  • Page 24: Withstand Voltage

    180, 240, 300  Peak Output Current  Withstand Voltage For ZWX series, the relation between peak output current and This series is designed to withstand 3.0kVAC between input peak output power (Wp) must satisfy formulas below. and output, 2.0kVAC between input and...
  • Page 25: Mounting Directions

    180, 240, 300 6. Mounting Directions CONVECTION COOLING  Output Derating According to the Mounting Directions. Recommended standard mounting method is (A). Method (B) - (E) are also possible. Refer to the derating below. The derating values are referred to in each forced air / convection rating and forced air cooling as 100%.
  • Page 26: Mounting Method

    180, 240, 300 With cover type (/A1, /A2) FORCED AIR COOLING CN1 (INPUT) L Chassis+Cover Cover CONVECTION COOLING Ta (°C) MOUNTING A-E Load (%) Ta (°C) Mounting (A)-(E) -10 to +50 Ta (°C) MOUNTING A MOUNTING B-E Load (%) is percent of total output power (forced air). Load (%) Ta (°C) Also apply Load(%) to maximum output current (forced air) and...
  • Page 27 180, 240, 300 And allowable area by metal pieces is 9mm from each PCB cor- Please leave 5mm space from the surfaces and left 5mm space ners. Refer to the figure below. from the sides of PCB, especially from the solder surface, 8mm space is necessary.
  • Page 28: Wiring Method

    (3) For safety and EMI considerations, connect terminal of each other and twisted individually to improve noise input connector and mountable frame ground of ZWX series sensitivity. to ground terminal at equipment. (2) Noise can be reduced by attaching a capacitor to the load terminals.
  • Page 29 If in open condition, power supply will not output. Maximum capacitance on each output (5) Is the chassis of power supply hot abnormally? The output ZWX Series is shut down by OTP operation. Output voltage capacitance (μF) +3.3V...
  • Page 30 180, 240, 300 11. Option  Harness for input / output Optional harness is available with extra charge. ZWX-HA-01 400±10 CN31 (For output) CN41 415±10 150±15 550±15 150±15 ZWX-HA-02 30±15 (For output) CN21 550±15 150±15 150±15 400±10 ZWX-HA-03 (For output) CN51 ZWX-HA-01 pin assignment for connectors ZWX-HA-02 ZWX-HA-03 pin assignments for connectors...
  • Page 31 180, 240, 300 ZWX-HA-04 550±15 150±15 150±15 (For output) CN21 550±15 150±15 150±15 ZWX-HA-04 pin assignment for connectors WIRE CN NAME Pin No. FUNCTION CONNECTOR TYPE COLOR TYPE +12V YELLOW HOUSING P3, P4 BLACK 770827-1 (AMP) UL1007 AWG18 P5, P6, P7 BLACK TREMINAL 350557-4 (AMP)

This manual is also suitable for:

Zwx180Zwx240Zwx300

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