LinMot FM01-48 Installation Manual

LinMot FM01-48 Installation Manual

Linear modules
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Installation Guide
ENG
Linear Modules
FM01-48
NTI AG / LinMot
Dok-Nr. 0185-0172-E_1V1_IG_Linear_Moduls_FM01-48

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Summary of Contents for LinMot FM01-48

  • Page 1 Installation Guide Linear Modules FM01-48 NTI AG / LinMot Dok-Nr. 0185-0172-E_1V1_IG_Linear_Moduls_FM01-48...
  • Page 2: Table Of Contents

    Mounting Plate FM01…48x240F… ..................... 12 4.2.2 Electrical Connection ..........................13 Motor Cable ............................. 13 C-Connector Wiring ......................... 13 Start-up ..............................14 LinMot Drive Setup .......................... 14 Setting the Parameters ........................14 6.2.1 Defining Payload .......................... 14 6.2.2 PID Controller ..........................14 6.2.3...
  • Page 3 Carriage Rails and Carriages Cleaning and Lubrication ............. 24 8.3.2 Linear Motor (Stator and Slider) Cleaning and Lubrication ............25 Storage, Transport, Installation Altitude ....................25 Dimensions & Weights ........................26 10.1 FM01-48 Module ..........................26 10.1.1 FM01-48…48x150G… ......................26 10.1.2 FM01-48…48x240F… ......................27 10.2 Side Plates ............................
  • Page 4: General Information

    1.4 Liability NTI AG (as manufacturer of LinMot and MagSpring products) excludes all liability for damages and expenses caused by incorrect use of the products. This also applies to false applications, which are caused by NTI AG's own data and notes, for example in the course of sales, support or application activities.
  • Page 5: Safety Instructions

    Before working, make sure that there are no high voltages. Fast-moving Machine Parts The sliders of LinMot linear motors are fast-moving machine parts. All necessary precautions must be taken to prevent persons approaching the moving elements during operation (provide covers, guards, etc.).
  • Page 6 Linear motor sliders consist of a high-precision, thin-walled stainless steel tube in which the neodymium magnets are housed. The LinMot sliders should be handled with care. Avoid contact with other sliders or iron parts as this can damage the magnets and the slider surface.
  • Page 7: Intended Use

    Option: External incremental sensor (sensor kit, stripe) LinMot® FM01 linear modules are moving stator applications with tubular linear motors for use in industrial and commercial installations. The mechanical design is based on a special aluminium profile on which up to two high-precision profile rail guides are attached.
  • Page 8: Option External Sensor

    The FM01 modules are available with two motor variants. Depending on the selected motor type, the modules have different mechanical values, which are listed below. The values for mass and friction are important for the configuration assistant of the LinMot-Talk software. …48x150G…...
  • Page 9: Installation Instructions

    The following sketches show examples of different installation options. The detailed dimensions can be found in the "Dimensions" chapter. 4.1.1 Installation Examples Example 1: Installation with “slider on the top” using side plates and brackets. NTI AG / LinMot FM01-48 Page 9 / 36...
  • Page 10 Example 3: Installation “on the back” using side plates (lengths up to 1200 mm). Ordering information Item Description Item-No. Nut N8/M4 Nut for 8 mm T-slots with M4 thread 0150-2189 Nut N8/M6 Nut for 8 mm T-slots with M6 thread 0150-2558 Page 10 / 36 FM01-48 NTI AG / LinMot...
  • Page 11: Installation Of The Load

    Before performing installation of the load, all necessary precautions must be taken to prevent operation of this device, e.g. the device must be disconnected from the power supply. 4.2.1 Mounting Plate FM01…48x150G… NTI AG / LinMot FM01-48 Page 11 / 36...
  • Page 12: Mounting Plate Fm01

    Installation Guide Linear Modules 4.2.2 Mounting Plate FM01…48x240F… Page 12 / 36 FM01-48 NTI AG / LinMot...
  • Page 13: Electrical Connection

    Only connect or disconnect the motor connector and sensor cable if no voltage is applied to the servo drive! Only original LinMot cables may be used for wiring the motor and sensor! Even assembled cables may only be manufactured from the original LinMot accessories and...
  • Page 14: Start-Up

    6.2 Setting the Parameters Logged into the drive, you will find all the parameters to be set in the LinMot-Talk’s software motor wizard. You can find the necessary information such as moving mass and friction of the carriage kits in the chapter Technical Data .
  • Page 15: Accessories

    7 Accessories 7.1 Trailing Chain Kits with Mounting Brackets and Screws Item Description Item-No. F01-TC500-48 Trailing Chain Kit for FM01-48 (Brackets and Trailing Chain) 0150-5498 F01-TC600-48 Trailing Chain Kit for FM01-48 (Brackets and Trailing Chain) 0150-5499 F01-TC800-48 Trailing Chain Kit for FM01-48 (Brackets and Trailing Chain)
  • Page 16: Overview Trailing Chain Kit

    7.1.2 Overview Trailing Chain Kit Item Trailing chain angle plate Trailing chain Trailing chain L-profile Socket pan head screws ISO14583 M3x6 Socket pan head screws ISO 4762 M4x10 Socket pan washer screws M4x10 Nut N8/M4 Page 16 / 36 FM01-48 NTI AG / LinMot...
  • Page 17: Assembling Instructions (Cable Exit To The Left - Default)

    3. Put cable into the trailing chain and mount the trailing chain onto both plates, use screw-locking compound. Connect the cable to the connector on the adapter. NTI AG / LinMot FM01-48 Page 17 / 36...
  • Page 18 The stator must be able to achieve the full required mechanical stroke. 5. Fix the cable on both sides onto trailing chain using cable ties. Page 18 / 36 FM01-48 NTI AG / LinMot...
  • Page 19: Motor Cables

    Trailing Chain Cable W/C, 4 m 0150-1807 KS10-W/C-6 Trailing Chain Cable W/C, 6 m 0150-1858 KS10-W/C-8 Trailing Chain Cable W/C, 8 m 0150-1808 KS10-W/C- Trailing Chain Cable W/C, Custom length 0150-3139 NTI AG / LinMot FM01-48 Page 19 / 36...
  • Page 20: Motor Cables For Indirect Wiring With Fixed Extension Cable

    Motor Cable W/C, 2 m 0150-1811 K15-W/C-4 Motor Cable W/C, 4 m 0150-1801 K15-W/C-6 Motor Cable W/C, 6 m 0150-1802 K15-W/C-8 Motor Cable W/C, 8 m 0150-1803 K15-W/C- Motor Cable W/C, Custom length 0150-3131 Page 20 / 36 FM01-48 NTI AG / LinMot...
  • Page 21: External Sensor

    7.3.1 Parts List Incremental External Sensor Kit Pos. Item Magnet sensor MS01-1/D Sensor adapter M2.5x16 / ISO 7046-2 M2.5x10 / ISO 14583 Cable clamp (not pictured) M2.5x6 / ISO 7046-2 (not pictured) NTI AG / LinMot FM01-48 Page 21 / 36...
  • Page 22: Dimensions

    Installation Guide Linear Modules 7.3.2 Dimensions 7.3.3 Magnetic Strips for Incremental External Sensor Carrier strip Magnetic band Page 22 / 36 FM01-48 NTI AG / LinMot...
  • Page 23: Extender Incremental Sensor Cable

    Magnetic strip for EM/FM-Guide (incremental) 2190 (86.22) 0150-5467 F01-MB2450 Magnetic strip for EM/FM-Guide (incremental) 2430 (95.66) 0150-5468 7.3.4 Extender Incremental Sensor Cable Item Description Item-No. KS025-D15/D-Encoder Encoder Cable, High Flex, Custom length 0150-3168 NTI AG / LinMot FM01-48 Page 23 / 36...
  • Page 24: Maintenance

    3. Move the carriage kit three times over the entire stroke. Remove any excessive grease and soil while moving the carriage kit. 4. If no lubricating film is visible on the rail, repeat step 2 and 3. Page 24 / 36 FM01-48 NTI AG / LinMot...
  • Page 25: Linear Motor (Stator And Slider) Cleaning And Lubrication

    The air in the storage area must not contain any harmful gases. • The max. installation altitude is 4'000 m above sea level. From 1'000 m, derating of 1 °C per 100 m is to be considered for air cooling. NTI AG / LinMot FM01-48 Page 25 / 36...
  • Page 26: Dimensions & Weights

    Installation Guide Linear Modules 10 Dimensions & Weights 10.1 FM01-48 Module 10.1.1 FM01-48…48x150G… Linear Module FM01-48… Stroke H Length L Moving mass Total weight [mm (inch)] [mm (inch)] [g (lb)] [g (lb)] … 540_285_1CF48x150G-HP- 285 (11.22) 540 (21.26) 4598 (10.14) 12267 (27.04)
  • Page 27: Fm01-48

    Installation Guide Linear Modules 10.1.2 FM01-48…48x240F… Linear Module FM01-48… Stroke H Length L Moving mass Total weight [mm (inch)] [mm (inch)] [g (lb)] [g (lb)] … 540_200_1CF48x240F-HP- 200 (7.57) 540 (21.26) 5546 (12.23) 13209 (29.12) BE02-MD02-C … 660_320_1CF48x240F-HP- 320 (12.60) 660 (25.98)
  • Page 28: Side Plates

    Installation Guide Linear Modules 10.2 Side Plates 10.2.1 FM01-48…48x150G… Page 28 / 36 FM01-48 NTI AG / LinMot...
  • Page 29: Fm01-48

    Installation Guide Linear Modules 10.2.2 FM01-48…48x240F… NTI AG / LinMot FM01-48 Page 29 / 36...
  • Page 30: Carriage Kit Mounting Plate

    Installation Guide Linear Modules 10.3 Carriage Kit Mounting Plate 10.3.1 FM01-48…48x150G… Page 30 / 36 FM01-48 NTI AG / LinMot...
  • Page 31: Fm01-48

    Installation Guide Linear Modules 10.3.2 FM01-48…48x240F… NTI AG / LinMot FM01-48 Page 31 / 36...
  • Page 32: International Certificates

    Installation Guide Linear Modules 11 International Certificates Europe See chapter “EU Declaration of Conformity CE-Marking” See chapter “UK Declaration of Conformity UKCA-Marking” IECEE Ref. Certif. Nr. CH-8521 CB SCHEME Page 32 / 36 FM01-48 NTI AG / LinMot...
  • Page 33 Installation Guide Linear Modules NTI AG / LinMot FM01-48 Page 33 / 36...
  • Page 34: Eu Declaration Of Conformity Ce-Marking

    Installation Guide Linear Modules 12 EU Declaration of Conformity CE-Marking NTI AG / LinMot ® Bodenaeckerstrasse 2 8957 Spreitenbach Switzerland Tel.: +41 (0)56 419 91 91 Fax: +41 (0)56 419 91 92 declares under sole responsibility the compliance of the products: •...
  • Page 35: Declaration Of Conformity Ukca-Marking

    Installation Guide Linear Modules 13 UK Declaration of Conformity UKCA-Marking NTI AG / LinMot ® Bodenaeckerstrasse 2 8957 Spreitenbach Switzerland Tel.: +41 (0)56 419 91 91 Fax: +41 (0)56 419 91 92 declares under sole responsibility the compliance of the products: •...
  • Page 36 ALL LINEAR MOTION FROM A SINGLE SOURCE Europe / Asia Headquarters North / South America Headquarters NTI AG - LinMot & MagSpring LinMot USA Inc. Bodenaeckerstrasse 2 N1922 State Road 120, Unit 1 CH-8957 Spreitenbach Lake Geneva, WI 53147 Switzerland Sales / Administration: +41 56 419 91 91 Sales / Administration: 262.743.2555...

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