Related Manuals for LinMot DM01-23 Series
Summary of Contents for LinMot DM01-23 Series
- Page 1 Installation Guide Linear Modules DM01-23 / 37 / 48 NTI AG / LinMot Dok-Nr. 0185-0113-E_1V0_IG_Linear_Modules_DM01...
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Page 2: Table Of Contents
Motor Cable ............................. 18 5.1.1 Technical Data ..........................18 5.1.2 Rotatability of Motor Connector ....................19 Stator Connector Assignment ......................19 Start-up ..............................20 Plug and Play ........................... 20 Page 2 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... - Page 3 Mounting Plates ........................39 11.2.2 Guide Block ..........................40 11.3 Linear Modules DM01-37x120......................41 11.3.1 Mounting Plates ........................42 11.3.2 Guide Block ..........................43 11.4 Linear Modules DM01-37x120_MSxx ..................... 44 NTI AG / LinMot DM01-23 / 37 / 48 Page 3 / 72...
- Page 4 Guide Block ..........................66 11.12 Linear Modules DM01-48x240_CS01_MS08_BK01 ............... 67 11.12.1 Mounting Plates ........................68 11.12.2 Guide Block ..........................69 12 Declaration of Conformity and CE-marking ..................70 Page 4 / 72 DM01-23 / 37 / 48 NTI AG / LinMot...
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Page 5: General Information
1.4 Liability NTI AG (as manufacturer of LinMot and MagSpring products) excludes all liability for damages and expenses caused by incorrect use of the products. This also applies to false applications, which are caused by NTI AG's own data and notes, for example in the course of sales, support or application activities. -
Page 6: Safety Instructions
Before working, make sure that there are no high voltages. Fast-moving Machine Parts The sliders of LinMot linear motors are fast-moving machine parts. All necessary precautions must be taken to prevent persons approaching the moving elements during operation (provide covers, guards, etc.). - Page 7 Linear motor sliders consist of a high-precision, thin-walled stainless steel tube in which the neodymium magnets are housed. The LinMot sliders should be handled with care. Avoid contact with other sliders or iron parts as this can damage the magnets and the slider surface.
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Page 8: Installation Instructions
Additional threaded holes on the side face of the guide block are available to the user for attaching an additional component or for implementing a portal. The DM01-23x80 linear module with MagSpring® vertical load compensation can only be mounted on the lower mounting surface. Page 8 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 9: Dm01-37X120
Additional tapped holes on the side face of the guide block are available to the user for mounting an additional component or for implementing a gantry. Mounted on lower mounting surface NTI AG / LinMot DM01-23 / 37 / 48 Page 9 / 72... -
Page 10: Mounting The Load
The DM01 linear modules are optionally available with permanently installed MagSpring (MSxx option). These include various strength classes from 10 N to 60 N constant force. In addition to the commonly used Page 10 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 11: Magspring Slider Replacement
MagSpring slider, it is movably attached to the mounting plate. This is ensured by the built-in sleeve. Make sure to reinstall the sleeve every time you assemble the unit! Sleeve NTI AG / LinMot DM01-23 / 37 / 48 Page 11 / 72... -
Page 12: Pneumatic Holding Brake
[mm] G 1/8“ HB01-48 1000 19.5 61.5 3.5.2 Material Specifications Component Material Housing Aluminium, black anodized Clamp jaws High quality brass Piston Spring Spring steel Seals NBR/Ultrathan Page 12 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 13: Operating Conditions
When pressure is applied, the brake is released and the shaft can be moved again. The air pressure for the brake can be controlled by means of the LinMot servo drives and an electric solenoid valve. Before moving the linear module,... -
Page 14: Load Data
(distance H plus distance between the center of gravity of the working load and the mounting surface). 4.1.1 DM01-23x80 Cantilever extension [mm] 4.1.2 DM01-37x120 Cantilever extension [mm] Page 14 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 15: Dm01-48X150
Installation Guide Linear Modules 4.1.3 DM01-48x150 Cantilever extension [mm] 4.1.4 DM01-48x240 Cantilever extension [mm] NTI AG / LinMot DM01-23 / 37 / 48 Page 15 / 72... -
Page 16: Vertical Deflection
= Deflection of theoretical axis Total deflection = Static deflection + deflection under load (Deflection measured at standstill) 4.2.1 DM01-23x80 Cantilever extension [mm] 4.2.2 DM01-37x120 Cantilever extension [mm] Page 16 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 17: Dm01-48X150
Installation Guide Linear Modules 4.2.3 DM01-48x150 Cantilever extension [mm] 4.2.4 DM01-48x240 Cantilever extension [mm] NTI AG / LinMot DM01-23 / 37 / 48 Page 17 / 72... -
Page 18: Electrical Connection
Three types of cables are available for linear modules. The cable attached to the stator is not a high flex cable. For moving cable applications please use the special LinMot KS high flex (suitable for cable tracks) or KR robot cable. -
Page 19: Rotatability Of Motor Connector
5.2 Stator Connector Assignment Do not connect or disconnect motor when there is power on the servo drive. Use only original LinMot cable. Cables from other sources must be checked precisely before commissioning. Incorrect connections can destroy the drive and stator. -
Page 20: Start-Up
6 Start-up 6.1 Plug and Play LinMot DM01 linear modules are "Plug and Play" capable (see motor label "PnP"). This means that they log on to the drive independently. The module- and motor-specific parameters are automatically stored in the drive, and the motor is ready for operation. -
Page 21: Spare Parts
7 Spare Parts 7.1 Linear Ball Bearings LinMot offers the respective replacement bearings for the DM01 linear modules. The linear ball bearings are greased at the factory with the food-compatible lubricant SKF LGFP2 (NSF approval for H1). The replacement interval of the bearings is determined by the functional test performed on the LM Guide. See chapter 9.1. - Page 22 Ensure that the linear ball bearings are pointing away from the housing with the sealing ring after mounting. The bearings are already initially lubricated. Page 22 / 72 DM01-23 / 37 / 48 NTI AG / LinMot...
- Page 23 The mounting positions of the mounting plates must not be interchanged! NTI AG / LinMot DM01-23 / 37 / 48 Page 23 / 72...
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Page 24: Wiper
0150-4086 PAW01-20-LF Wiper for DM01-37 0150-4038 PAW01-28-LF Wiper for DM01-48 0160-1885 7.2.1 Assembly Follow the assembly steps 1 to 4 and 7 to 12 from chapter 7.1.1. Page 24 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 25: Guide Shafts
Guide shaft for DM01-48x150, Stroke 395 mm, L= 612 mm 0160-1442 DL01h-25-15.6x702-M18/M8 Guide shaft for DM01-48x150, Stroke 485 mm, L= 702 mm 0160-1444 DL01h-25-15.6x792-M18/M8 Guide shaft for DM01-48x150, Stroke 575 mm, L= 792 mm 0160-1447 NTI AG / LinMot DM01-23 / 37 / 48 Page 25 / 72... -
Page 26: Installation
2. Remove rear mounting plate from guide shafts Clamp the guide unit and completely loosen the screws of the guide shafts on the rear mounting plate. Page 26 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... - Page 27 Push the rear mounting plate to the stop of the guide block and tighten the screws. Tightening torque for DM01-23: 5 Nm Tightening torque for DM01-37: 21 Nm Tightening torque for DM01-48: 21 Nm NTI AG / LinMot DM01-23 / 37 / 48 Page 27 / 72...
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Page 28: Mounting Plates
(MagSpring Adapter) The front and rear mounting plates, to which the load can be attached, can be reordered in case of damage. LinMot offers the appropriate article for each DM01 linear module. The dimensions can be taken from chapter 11. -
Page 29: Mounting The Rear Mounting Plate
Screw the new rear mounting plate tight. Tightening torque for DM01-23: 5 Nm Tightening torque for DM01-37: 21 Nm Tightening torque for DM01-48: 21 Nm NTI AG / LinMot DM01-23 / 37 / 48 Page 29 / 72... -
Page 30: Accessories
KS05-Y-Fe/R- Trailing Chain Cable KS05-Y-Fe/R, Custom length 0150-3507 Robot Cable Item Description Item-No. KR05-W/R- Robot Cable KR05-W/R, Custom length 0150-3336 KR05-Y-Fe/R- Robot Cable KR05-Y-Fe/R, Custom length 0150-3512 Page 30 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 31: Motor Cables For Dm01-37
KS05-Y-Fe/R- Trailing Chain Cable KS05-Y-Fe/R, Custom length 0150-3507 Robot Cable Item Description Item-No. KR05-W/R- Robot Cable KR05-W/R, Custom length 0150-3336 KR05-Y-Fe/R- Robot Cable KR05-Y-Fe/R, Custom length 0150-3512 NTI AG / LinMot DM01-23 / 37 / 48 Page 31 / 72... -
Page 32: Motor Cables For Dm01-48
KS10-Y/C- Trailing Chain Cable Y-Fe/C, Custom length 0150-3511 Robot Cable Item Description Item-No. KR10-W/C- Robot Cable KR10-W/C, Custom length 0150-3199 KR10-Y-Fe/C- Robot Cable KR10-Y-Fe/C, Custom length 0150-3515 Page 32 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 33: Maintenance And Test Instructions
Remove the guide shafts according to chapter 7.3. • Clean the guide shafts with a soft disposable paper, possibly with the aid of a grease-dissolving cleaning agent (e.g. benzine). NTI AG / LinMot DM01-23 / 37 / 48 Page 33 / 72... -
Page 34: Magspring
SKF LGFP 2/1 Food Grade Lubricant*** (1 kg) 0260-0061 * LinMot Spray LU06 corresponds to KLÜBERFOOD NH1 4-002 which was developed for the food processing industry. ** LinMot LU02 Lubricant corresponds to KLÜBERSYNTH UH1 14-31 which was developed for the food processing industry. -
Page 35: Transport And Storage
Installation Guide Linear Modules 10 Transport and Storage • LinMot linear guides may only be transported and stored in their original packaging. • The linear guides should not be removed from their packaging until they are installed. • The storage room must be dry, dust-free, frost-free and vibration-free. -
Page 36: Mounting Plates
Installation Guide Linear Modules 11.1.1 Mounting Plates Page 36 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 37: Guide Block
Installation Guide Linear Modules 11.1.2 Guide Block NTI AG / LinMot DM01-23 / 37 / 48 Page 37 / 72... -
Page 38: Linear Modules Dm01-23X80_Msxx
1275 (2.81) 1988 (4.38) Mass: Slider, Shafts, Front mounting plate, Rear mounting plate, MagSpring slider MagSpring variants with different constant forces: MS11 (11N); MS12 (17N); MS13 (22N) Page 38 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 39: Mounting Plates
Installation Guide Linear Modules 11.2.1 Mounting Plates NTI AG / LinMot DM01-23 / 37 / 48 Page 39 / 72... -
Page 40: Guide Block
Installation Guide Linear Modules 11.2.2 Guide Block Page 40 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 41: Linear Modules Dm01-37X120
2678 (5.90) 4658 (10.27) DM01-37x120F-HP-R-395 (15.55) (24.53) 3163 (6.97) 5144 (11.34) DM01-37x120F-HP-R-495 (19.49) (28.46) 3649 (8.04) 5630 (12.41) Mass: Slider, Shafts, Front mounting plate, Rear mounting plate NTI AG / LinMot DM01-23 / 37 / 48 Page 41 / 72... -
Page 42: Mounting Plates
Installation Guide Linear Modules 11.3.1 Mounting Plates Page 42 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 43: Guide Block
Installation Guide Linear Modules 11.3.2 Guide Block NTI AG / LinMot DM01-23 / 37 / 48 Page 43 / 72... -
Page 44: Linear Modules Dm01-37X120_Msxx
3055 (6.73) 7037 (15.51) Mass: Slider, Shafts, Front mounting plate, Rear mounting plate, MagSpring slider MagSpring variants with different constant forces: MS02 (40N); MS03 (50N); MS04 (60N) Page 44 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 45: Mounting Plates
Installation Guide Linear Modules 11.4.1 Mounting Plates NTI AG / LinMot DM01-23 / 37 / 48 Page 45 / 72... -
Page 46: Guide Block
Installation Guide Linear Modules 11.4.2 Guide Block Page 46 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 47: Linear Modules Dm01-48X150_Cs01
6790 (14.97) 10664 (23.51) DM01-48x150G-HP-C-485_CS01 (19.09) (28.66) 7702 (19.98) 11576 (25.52) DM01-48x150G-HP-C-575_CS01 (22.64) (32.20) 8608 (18.97) 12483 (27.52) Mass: Slider, Shafts, Front mounting plate, Rear mounting plate NTI AG / LinMot DM01-23 / 37 / 48 Page 47 / 72... -
Page 48: Mounting Plates
Installation Guide Linear Modules 11.5.1 Mounting Plates Page 48 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 49: Guide Block
Installation Guide Linear Modules 11.5.2 Guide Block NTI AG / LinMot DM01-23 / 37 / 48 Page 49 / 72... -
Page 50: Linear Modules Dm01-48X150_Cs01_Bk01
DM01-48x150G-HP-C-275_CS01_BK01 (10.83) (20.39) 6407 (14.12) 10676 (23.53) Mass: Slider, Shafts, Front mounting plate, Rear mounting plate, Brake shaft Pneumatic holding brake with max. holding force 1000 N Page 50 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 51: Mounting Plates
Installation Guide Linear Modules 11.6.1 Mounting Plates NTI AG / LinMot DM01-23 / 37 / 48 Page 51 / 72... -
Page 52: Guide Block
Installation Guide Linear Modules 11.6.2 Guide Block Page 52 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 53: Linear Modules Dm01-48X150_Cs01_Ms08
12276 (27.06) ...-275_CS01_MS08 (10.83) (12.0) (20.39) 6517 (14.37) 14266 (31.45) Mass: Slider, Shafts, Front mounting plate, Rear mounting plate, MagSpring slider MagSpring with constant force 120 N NTI AG / LinMot DM01-23 / 37 / 48 Page 53 / 72... -
Page 54: Mounting Plates
Installation Guide Linear Modules 11.7.1 Mounting Plates Page 54 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 55: Guide Block
Installation Guide Linear Modules 11.7.2 Guide Block NTI AG / LinMot DM01-23 / 37 / 48 Page 55 / 72... -
Page 56: Linear Modules Dm01-48X150_Cs01_Ms08_Bk01
Mass: Slider, Shafts, Front mounting plate, Rear mounting plate, Brake shaft, MagSpring slider MagSpring with constant force 120 N, Pneumatic holding brake with max. holding force 1000 N Page 56 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 57: Mounting Plates
Installation Guide Linear Modules 11.8.1 Mounting Plates NTI AG / LinMot DM01-23 / 37 / 48 Page 57 / 72... -
Page 58: Guide Block
Installation Guide Linear Modules 11.8.2 Guide Block Page 58 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 59: Linear Modules Dm01-48X240_Cs01
6790 (14.96) 12100 (26.67) DM01-48x240F-HP-C-395_CS01 (15.55) (28.66) 7702 (16.98) 13013 (28.69) DM01-48x240F-HP-C-485_CS01 (19.09) (32.20) 8608 (18.98) 13914 (30.68) Mass: Slider, Shafts, Front mounting plate, Rear mounting plate NTI AG / LinMot DM01-23 / 37 / 48 Page 59 / 72... -
Page 60: Mounting Plates
Installation Guide Linear Modules 11.9.1 Mounting Plates Page 60 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 61: Guide Block
Installation Guide Linear Modules 11.9.2 Guide Block NTI AG / LinMot DM01-23 / 37 / 48 Page 61 / 72... -
Page 62: Linear Modules Dm01-48X240_Cs01_Bk01
(13.22) DM01-48x240F-HP-C-305_CS01_BK01 (12.0) (14.96) (25.12) 7614 (16.79) Mass: Slider, Shafts, Front mounting plate, Rear mounting plate, Brake shaft Pneumatic holding brake with max. holding force 1000 N Page 62 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 63: Mounting Plates
Installation Guide Linear Modules 11.10.1 Mounting Plates NTI AG / LinMot DM01-23 / 37 / 48 Page 63 / 72... -
Page 64: Guide Block
Installation Guide Linear Modules 11.10.2 Guide Block 11.11 Linear Modules DM01-48x240_CS01_MS08 Page 64 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 65: Mounting Plates
(12.0) (14.96) (25.12) 7729 (17.04) 16915 (37.29) Mass: Slider, Shafts, Front mounting plate, Rear mounting plate, MagSpring slider MagSpring with constant force 120 N 11.11.1 Mounting Plates NTI AG / LinMot DM01-23 / 37 / 48 Page 65 / 72... -
Page 66: Guide Block
Installation Guide Linear Modules 11.11.2 Guide Block Page 66 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 67: Linear Modules Dm01-48X240_Cs01_Ms08_Bk01
Mass: Slider, Shafts, Front mounting plate, Rear mounting plate, Brake shaft, MagSpring slider MagSpring with constant force 120 N, Pneumatic holding brake with max. holding force 1000 N NTI AG / LinMot DM01-23 / 37 / 48 Page 67 / 72... -
Page 68: Mounting Plates
Installation Guide Linear Modules 11.12.1 Mounting Plates Page 68 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... -
Page 69: Guide Block
Installation Guide Linear Modules 11.12.2 Guide Block NTI AG / LinMot DM01-23 / 37 / 48 Page 69 / 72... -
Page 70: Declaration Of Conformity And Ce-Marking
0150-4014 DM01-48x240F-HP-C-305_CS01 0150-4170 DM01-37x120F-HP-R-195_MS02 0150-4027 DM01-48x240F-HP-C-305_CS01_BK01 0150-4199 DM01-37x120F-HP-R-195_MS03 0150-4028 DM01-48x240F-HP-C-305_CS01_MS08 0150-4183 DM01-37x120F-HP-R-195_MS04 0150-4029 DM01-48x240F-HP-C-305_CS01_MS08_BK01 0150-4198 DM01-37x120F-HP-R-295 0150-4015 DM01-48x240F-HP-C-395_CS01 0150-4171 DM01-37x120F-HP-R-295_MS02 0150-4030 DM01-48x240F-HP-C-485_CS01 0150-4172 DM01-37x120F-HP-R-295_MS03 0150-4031 DM01-37x120F-HP-R-295_MS04 0150-4032 Page 70 / 72 DM01-23 / 37 / 48 NTI AG / LinMot... - Page 71 Normen, based on the following standards, base aux normes suivants, EN61000-6-2: 2016 EN61000-6-4: 2007 + A1: 2011 EN61000-6-7: 2015 Spreitenbach, 18.06.2020 Dr.-Ing. Ronald Rohner CEO NTI AG NTI AG / LinMot DM01-23 / 37 / 48 Page 71 / 72...
- Page 72 ALL LINEAR MOTION FROM A SINGLE SOURCE Europe / Asia Headquarters North / South America Headquarters NTI AG - LinMot & MagSpring LinMot USA Inc. Bodenaeckerstrasse 2 N1922 State Road 120, Unit 1 CH-8957 Spreitenbach Lake Geneva, WI 53147 Switzerland Sales / Administration: +41 56 419 91 91 Sales / Administration: 262.743.2555...