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LinMot DM03-23 Installation Manual
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LinMot DM03-23 Installation Manual

Linear modules
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Installation Guide
ENG
Linear Modules
DM03-23 / 37 / 48
NTI AG / LinMot
Dok-Nr. 0185-0215-E_1V0_IG_Linear_Modules_DM03

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Summary of Contents for LinMot DM03-23

  • Page 1 Installation Guide Linear Modules DM03-23 / 37 / 48 NTI AG / LinMot Dok-Nr. 0185-0215-E_1V0_IG_Linear_Modules_DM03...

  • Page 2: Table Of Contents

    6.5.1 Assembly ............................. 28 Mounting Plates ..........................31 6.6.1 Mounting the front mounting plate ....................31 6.6.2 Mounting the rear mounting plate ....................32 Accessories ............................33 Page 2 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...
  • Page 3 Installation Guide Linear Modules Motor Cables for DM03-23 ......................33 Motor Cables for DM03-37 ......................34 Motor Cables for DM03-48 ......................35 Fan Kits ............................36 Maintenance and Test Instructions ...................... 37 Inspection............................37 8.1.1 Linear Module ..........................37 8.1.2 MagSpring ............................
  • Page 4 Mounting Plate ......................... 64 10.10.2 Guide Block ..........................65 11 International Certificates ........................66 12 EU Declaration of Conformity CE-Marking ..................70 13 UK Declaration of Conformity UKCA-Marking ..................71 Page 4 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 5: General Information

    1.4 Liability NTI AG (as manufacturer of LinMot and MagSpring products) excludes all liability for damages and expenses caused by incorrect use of the products. This also applies to false applications, which are caused by NTI AG's own data and notes, for example in the course of sales, support or application activities.

  • Page 6: Warranty Period

    The warranty period is 24 months from the date of delivery ex works. During this period, only NTI AG / LinMot or a company authorised and qualified by the manufacturer may make structural changes to the product. Any disassembly or modification of the product by the customer is at the customer's own risk and will invalidate the warranty.

  • Page 7: Safety Instructions

    Before working, make sure that there are no high voltages. Fast-moving Machine Parts The sliders of LinMot linear motors are fast-moving machine parts. All necessary precautions must be taken to prevent persons approaching the moving elements during operation (provide covers, guards, etc.).
  • Page 8 Linear motor sliders consist of a high-precision, thin-walled stainless steel tube in which the neodymium magnets are housed. The LinMot sliders should be handled with care. Avoid contact with other sliders or iron parts as this can damage the magnets and the slider surface.

  • Page 9: Installation Instructions

    For horizontal mounting, please refer to the instructions in document 0185-0113. 3.2.1 Vertical mounting on the underside of the guide block NTI AG / LinMot DM03-23 / 37 / 48 Page 9 / 72...

  • Page 10: Vertical Mounting On The Side Surface Of The Guide Block

    The center of gravity of the mounted load mass should be centred and the load should be placed as close as possible to the mounting plate. This ensures even distribution of the mass and minimizes the maximum load on the linear module. Page 10 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 11: Material Specifications

    There is a considerable risk of injury! • All maintenance work and repairs should be carried out by NTI AG / LinMot. If maintenance and repairs are carried out by the user, the warranty is immediately void (see chapter 1.5).

  • Page 12: Electrical Connection

    Three types of cables are available for linear modules. The cable attached to the stator is not a high flex cable. For moving cable applications please use the special LinMot KS high flex (suitable for cable tracks) or KR robot cable.

  • Page 13: Rotatability Of Motor Connector

    4.2 Stator Connector Assignment Do not connect or disconnect motor when there is power on the servo drive. Use only original LinMot cable. Cables from other sources must be checked precisely before commissioning. Incorrect connections can destroy the drive and stator.

  • Page 14: Start-Up

    5 Start-up 5.1 Plug and Play LinMot DM01 linear modules are "Plug and Play" capable (see motor label "PnP"). This means that they log on to the drive independently. The module- and motor-specific parameters are automatically stored in the drive, and the motor is ready for operation.

  • Page 15: Spare Parts

    6 Spare Parts 6.1 Linear Ball Bearings LinMot offers the respective replacement bearings for the DM03 linear modules. The linear ball bearings are greased at the factory with the food-compatible lubricant SKF LGFP2 (NSF approval for H1). The replacement interval of the bearings is determined by the functional test performed on the LM Guide. See chapter 9.1.
  • Page 16 7. Replace wiper (optional) Remove the old wipers using pointed pliers and insert the new ones manually at both ends of the stator. Page 16 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...
  • Page 17 Tightening torque for DM03-37: 21 Nm Tightening torque for DM03-48: 21 Nm If the guide does not move smoothly, the screws should be loosened again and the previous step repeated. NTI AG / LinMot DM03-23 / 37 / 48 Page 17 / 72...

  • Page 18: Guide Shafts

    Hardened and hard chrome-plated shafts ensure precise guidance. As a rule, these do not need to be replaced. Only in case of damage should the guide shafts be replaced. Item Description Item-No. DL01-10x186 Guide shaft for DM03-23, Stroke / Stroke = 60 / (-) mm, L= 186 mm 0150-4033 DL01-10x226 Guide shaft for DM03-23, Stroke...
  • Page 19 Guide shaft for DM03-37, Stroke 495 mm, L= 707 mm 0150-5702 DL01-20x807-SSC_EN02 Guide shaft for DM03-37, Stroke 595 mm, L= 807 mm 0150-6101 DL01-20x907-SSC_EN02 Guide shaft for DM03-37, Stroke 695 mm, L= 907 mm 0150-6102 NTI AG / LinMot DM03-23 / 37 / 48 Page 19 / 72...
  • Page 20 612 mm DL03-20x702-SSC_EN02 Guide shaft for DM03-48, Stroke / Stroke =(-) / 395 mm, L= 0150-5865 702 mm Stroke with linear module DM03-48x150 Stroke with linear module DM03-48x240 Page 20 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 21: Installation

    Together with the stator, the slider, which is a stainless steel tube, provides the dynamic movement of the linear module. Sliders do not normally need to be replaced. They should only be replaced if they are damaged. NTI AG / LinMot DM03-23 / 37 / 48 Page 21 / 72...
  • Page 22 =275 / 185 mm, L= 500 mm 0150-4080 PL01-28x620/570-HP-SF Slider for DM03-48, Stroke / Stroke =(-) / 285 mm, L= 620 mm 0150-4081 Stroke with linear module DM03-48x150; Stroke with linear module DM03-48x240 Page 22 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 23: Installation

    All maintenance work and repairs should be carried out by NTI AG / LinMot. If maintenance and repairs are carried out by the user, the warranty is immediately void (see chapter 1.5). In order to avoid statically...
  • Page 24 Tightening torque for DM03-37: 21 Nm Tightening torque for DM03-48: 21 Nm If the guide does not move smoothly, the screws should be loosened again and the previous step repeated. Page 24 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 25: Wiper

    Ordering information Item Description Item-No. PAW01-12-LF Wiper for DM03-23 0150-4086 PAW01-20-LF Wiper for DM03-37 0150-4038 PAW01-28-LF Wiper for DM03-48 0160-1885 NTI AG / LinMot DM03-23 / 37 / 48 Page 25 / 72...

  • Page 26: Assembly

    ML01-12x290/240-10 / 15 / 20 MS slider DM03-23x160, Stroke=210 mm 0250-2304 / 2310 / 2305 ML01-12x370/320-10 / 15 / 20 MS slider DM03-23x160, Stroke=270 mm 0250-2311 / 2312 / 2313 Page 26 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...
  • Page 27 ML01-12x370/320-10 / 15 / 20 MS slider DM03-48x150, 0250-2311 / 2312 / 2313 Stroke=275 mm ML01-12x615/300-20_300-10 / 15 / 20_FE MS slider DM03-48x150, 0250-1053 / 1052 / 1038 Stroke=275 mm NTI AG / LinMot DM03-23 / 37 / 48 Page 27 / 72...

  • Page 28: Assembly

    All maintenance work and repairs should be carried out by NTI AG / LinMot. If maintenance and repairs are carried out by the user, the warranty is immediately void (see chapter 1.5). In order to avoid statically...
  • Page 29 When handling with sliders, there are sometimes large magnetic forces of attraction. Observe the warnings in section 2! If necessary, cover nearby iron constructions with non-magnetic material (e.g. wood). NTI AG / LinMot DM03-23 / 37 / 48 Page 29 / 72...
  • Page 30 Tightening torque for DM03-37: 21 Nm Tightening torque for DM03-48: 21 Nm If the guide does not move smoothly, the screws should be loosened again and the previous step repeated. Page 30 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 31: Mounting Plates

    6.6 Mounting Plates Rear mounting plate Front mounting plate The front and rear mounting plates can be reordered in case of damage. LinMot offers the appropriate article for each DM03 linear module. The dimensions can be taken from chapter 11. Ordering information...

  • Page 32: Mounting The Rear Mounting Plate

    Tightening torque for DM03-23: 5 Nm Tightening torque for DM03-37: 21 Nm Tightening torque for DM03-48: 21 Nm Page 32 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 33: Accessories

    Installation Guide Linear Modules 7 Accessories 7.1 Motor Cables for DM03-23 Standard Cable Item Description Item-No. K05-W/R-2 Motor Cable W/R, 2 m 0150-2119 K05-W/R-4 Motor Cable W/R, 4 m 0150-2120 K05-W/R-6 Motor Cable W/R, 6 m 0150-2121 K05-W/R-8 Motor Cable W/R, 8 m...

  • Page 34: Motor Cables For Dm03-37

    KS05-Y-Fe/R- Trailing Chain Cable KS05-Y-Fe/R, Custom length 0150-3507 Robot Cable Item Description Item-No. KR05-W/R- Robot Cable KR05-W/R, Custom length 0150-3336 KR05-Y-Fe/R- Robot Cable KR05-Y-Fe/R, Custom length 0150-3512 Page 34 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 35: Motor Cables For Dm03-48

    KS10-Y/C- Trailing Chain Cable Y-Fe/C, Custom length 0150-3511 Robot Cable Item Description Item-No. KR10-W/C- Robot Cable KR10-W/C, Custom length 0150-3199 KR10-Y-Fe/C- Robot Cable KR10-Y-Fe/C, Custom length 0150-3515 NTI AG / LinMot DM03-23 / 37 / 48 Page 35 / 72...

  • Page 36: Fan Kits

    • H1 – H4 DM03-48x150: • H1 – H4 DM03-48x240: Fans cannot be mounted directly on the DM03-23 linear modules. We recommend that customers design their own adapters for external mounting. Power Supply Fan: 24VDC, 70mA Air flow: 15 m...

  • Page 37: Maintenance And Test Instructions

    Remove the slider according to chapter 6.5. Attention! High magnetic attraction forces (note warnings on chapter 2)! It may be necessary to cover nearby iron structures with non-magnetic material (e.g. wood). NTI AG / LinMot DM03-23 / 37 / 48 Page 37 / 72...

  • Page 38: Lubrication

    SKF LGFP 2/1 Food Grade Lubricant*** (1 kg) 0260-0061 * LinMot Spray LU06 corresponds to KLÜBERFOOD NH1 4-002 which was developed for the food processing industry. ** LinMot LU02 Lubricant corresponds to KLÜBERSYNTH UH1 14-31 which was developed for the food processing industry.

  • Page 39: Transport And Storage

    Installation Guide Linear Modules 9 Transport and Storage • LinMot linear guides may only be transported and stored in their original packaging. • The linear guides should not be removed from their packaging until they are installed. • The storage room must be dry, dust-free, frost-free and vibration-free.

  • Page 40: Mounting Plate

    Installation Guide Linear Modules 10.1.1 Mounting Plate Page 40 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 41: Guide Block

    (2.36) (7.95) (1.28) 1400 (3.09) …-100_CS10_MSxx (3.93) (2.28) (9.53) (1.61) 1620 (3.57) …-160_CS10_MSxx (6.30) (5.43) (11.89) (2.03) 1910 (4.21) …-220_CS10_MSxx (8.66) (7.91) (14.25) 1040 (2.29) 2140 (4.72) NTI AG / LinMot DM03-23 / 37 / 48 Page 41 / 72...

  • Page 42: Mounting Plate

    (5.18) Mass: Slider, Shafts, Front mounting plate, Rear mounting plate, MagSpring slider MagSpring variants with different constant forces: MS11 (11N); MS12 (17N); MS13 (22N) 10.2.1 Mounting Plate Page 42 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 43: Guide Block

    1370 (3.02) 2920 (6.44) Mass: Slider, Shafts, Front mounting plate, Rear mounting plate, MagSpring slider MagSpring variants with different constant forces: MS11 (11N); MS12 (17N); MS13 (22N) NTI AG / LinMot DM03-23 / 37 / 48 Page 43 / 72...

  • Page 44: Mounting Plate

    Installation Guide Linear Modules 10.3.1 Mounting Plate Page 44 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 45: Guide Block

    (3.15) (11.89) (1.76) 2140 (4.72) …-140_CS10_MSxx (5.51) (14.25) (2.16) 2350 (5.18) …-210_CS10_MSxx (8.27) (1.93) (17.0) 1180 (2.60) 2620 (5.78) …-270_CS10_MSxx (10.63) (5.63) (19.37) 1370 (3.02) 2920 (6.44) NTI AG / LinMot DM03-23 / 37 / 48 Page 45 / 72...

  • Page 46: Mounting Plate

    Installation Guide Linear Modules Mass: Slider, Shafts, Front mounting plate, Rear mounting plate, MagSpring slider MagSpring variants with different constant forces: MS11 (11N); MS12 (17N); MS13 (22N) 10.4.1 Mounting Plate Page 46 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 47: Guide Block

    Installation Guide Linear Modules 10.4.2 Guide Block NTI AG / LinMot DM03-23 / 37 / 48 Page 47 / 72...

  • Page 48: Linearmodule Dm03-37X120_Msxx

    MS31: Constant force 110N (Effective load compensation depending on moving mass) MS34: Constant force 140N (Effective load compensation depending on moving mass) MS37: Constant force 170N (Effective load compensation depending on moving mass) Page 48 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 49: Mounting Plate

    Installation Guide Linear Modules 10.5.1 Mounting Plate NTI AG / LinMot DM03-23 / 37 / 48 Page 49 / 72...

  • Page 50: Guide Block

    Installation Guide Linear Modules 10.5.2 Guide Block Page 50 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 51: Linearmodule Dm03-37X120_Msxx_En02

    MS31: Constant force 110N (Effective load compensation depending on moving mass) MS34: Constant force 140N (Effective load compensation depending on moving mass) MS37: Constant force 170N (Effective load compensation depending on moving mass) NTI AG / LinMot DM03-23 / 37 / 48 Page 51 / 72...

  • Page 52: Mounting Plate

    Installation Guide Linear Modules 10.6.1 Mounting Plate Page 52 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 53: Guide Block

    Installation Guide Linear Modules 10.6.2 Guide Block NTI AG / LinMot DM03-23 / 37 / 48 Page 53 / 72...

  • Page 54: Linearmodule Dm03-48X150_Msxx

    8820 (19.44) …-185_MS07 (7.28) (0.39) (16.85) 3790 (8.36) 8820 (19.44) …-185_MS09 (7.28) (0.39) (16.85) 3790 (8.36) 8820 (19.44) …-185_MS31 (7.28) 222.5 (8.76) (16.85) 3950 (8.71) 10050 (22.16) Page 54 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 55: Mounting Plate

    MS31: Constant force 110N (Effective load compensation depending on moving mass) MS34: Constant force 140N (Effective load compensation depending on moving mass) MS36: Constant force 160N (Effective load compensation depending on moving mass) 10.7.1 Mounting Plate NTI AG / LinMot DM03-23 / 37 / 48 Page 55 / 72...

  • Page 56: Guide Block

    [mm (inch)] [g (lb)] [g (lb)] ...-65_MS02_EN02 (2.56) (12.13) 2690 (5.80) 6850 (15.10) …-65_MS03_EN02 (2.56) (12.13) 2690 (5.80) 6850 (15.10) …-65_MS04_EN02 (2.56) (12.13) 2690 (5.80) 6850 (15.10) Page 56 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...
  • Page 57 MS31: Constant force 110N (Effective load compensation depending on moving mass) MS34: Constant force 140N (Effective load compensation depending on moving mass) MS36: Constant force 160N (Effective load compensation depending on moving mass) NTI AG / LinMot DM03-23 / 37 / 48 Page 57 / 72...

  • Page 58: Mounting Plate

    Installation Guide Linear Modules 10.8.1 Mounting Plate Page 58 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 59: Guide Block

    (3.74) (16.85) 3610 (7.96) 9700 (21.38) ...-95_MS04 (3.74) (16.85) 3610 (7.96) 9700 (21.38) ...-95_MS06 (3.74) (16.85) 3610 (7.96) 9700 (21.38) ...-95_MS07 (3.74) (16.85) 3610 (7.96) 9700 (21.38) NTI AG / LinMot DM03-23 / 37 / 48 Page 59 / 72...
  • Page 60 MS31: Constant force 110N (Effective load compensation depending on moving mass) MS34: Constant force 140N (Effective load compensation depending on moving mass) MS36: Constant force 160N (Effective load compensation depending on moving mass) Page 60 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 61: Mounting Plate

    Installation Guide Linear Modules 10.9.1 Mounting Plate NTI AG / LinMot DM03-23 / 37 / 48 Page 61 / 72...

  • Page 62: Guide Block

    Installation Guide Linear Modules 10.9.2 Guide Block Page 62 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 63: Linearmodule Dm03-48X240_Msxx_En02

    MagSpring variants with different constant forces : MS02: Constant force 40N (Effective load compensation depending on moving mass) MS03: Constant force 50N (Effective load compensation depending on moving mass) NTI AG / LinMot DM03-23 / 37 / 48 Page 63 / 72...

  • Page 64: Mounting Plate

    MS31: Constant force 110N (Effective load compensation depending on moving mass) MS34: Constant force 140N (Effective load compensation depending on moving mass) MS36: Constant force 160N (Effective load compensation depending on moving mass) 10.10.1 Mounting Plate Page 64 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...

  • Page 65: Guide Block

    Installation Guide Linear Modules 10.10.2 Guide Block NTI AG / LinMot DM03-23 / 37 / 48 Page 65 / 72...

  • Page 66: International Certificates

    See chapter “UK Declaration of Conformity UKCA-Marking” IECEE Ref. Certif. Nr. CH-8521 Ref. Certif. Nr. CH-11537 CB SCHEME USA / Canada File Number E354430 Refers to cURus marked motors Page 66 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...
  • Page 67 Installation Guide Linear Modules NTI AG / LinMot DM03-23 / 37 / 48 Page 67 / 72...
  • Page 68 Installation Guide Linear Modules Page 68 / 72 DM03-23 / 37 / 48 NTI AG / LinMot...
  • Page 69 Installation Guide Linear Modules NTI AG / LinMot DM03-23 / 37 / 48 Page 69 / 72...

  • Page 70: Eu Declaration Of Conformity Ce-Marking

    +41 (0)56 419 91 91 Fax: +41 (0)56 419 91 92 declares under sole responsibility the compliance of the products: • Linear Modules of the Series DM03-23 • Linear Modules of the Series DM03-37 • Linear Modules of the Series DM03-37 EN02 •...

  • Page 71: Declaration Of Conformity Ukca-Marking

    +41 (0)56 419 91 91 Fax: +41 (0)56 419 91 92 declares under sole responsibility the compliance of the products: • Linear Modules of the Series DM03-23 • Linear Modules of the Series DM03-37 • Linear Modules of the Series DM03-37 EN02 •...
  • Page 72 ALL LINEAR MOTION FROM A SINGLE SOURCE Europe / Asia Headquarters North / South America Headquarters NTI AG - LinMot & MagSpring LinMot USA Inc. Bodenaeckerstrasse 2 N1922 State Road 120, Unit 1 CH-8957 Spreitenbach Lake Geneva, WI 53147 Switzerland Sales / Administration: +41 56 419 91 91 Sales / Administration: 262.743.2555...

This manual is also suitable for:

Dm03-37Dm03-48