Thetford SANICON TURBO 500 Installation Manual
Thetford SANICON TURBO 500 Installation Manual

Thetford SANICON TURBO 500 Installation Manual

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Overview

Follow the instructions below to attach the Sani-Con Turbo 500 to the RV coach.
Warning!
!
Read and understand the
warnings listed in this document before you
install, operate, or service this system. If you
do not obey these warnings there is a risk of
property loss, injury, or electrocution. Do not
make any changes to this unit as this could
result in property damage, injury, or electrocu-
tion.
Thetford Corporation accepts no responsibility or
liability for damage to equipment, injury, or death
that may result from the system's improper instal-
lation, service, or operation.
Thetford Corporation recommends that plumbing
and electrical work be performed by a licensed
tradesperson. Local permit and code compliance
is required.
Contents
(1x) Sani-Con Turbo 500 Assembly - with OT
(over-temperature) protected pump
(1x) Hose and Nozzle Assembly with nozzle
caps
Owners Manual
(2x) Labels with serial #
Required Materials (Not Provided)
Plumbing and End Caps (if necessary)
Switch
Relay (Example: American Terminal ER-1200)
Fuse and Fuse Holder or Breaker
Wiring
Mounting Hardware
2" Hose Clamp (actual dimension is 1.9")
Schedule 30, 40, 80, or DWV rated hard pipe
fittings or minimum 10 PSI flexible pipe rating
for pressure side of pump.
www.thetford.com
Questions?
If you have any questions or need assistance, please
contact Technical Support at 1-800-444-7210, avail-
able Monday through Friday 8 a.m. to 6 p.m., Eastern
Standard Time.
General Guidelines & Considerations
Gray water bypass can be achieved by
plumbing the discharge line in a manner that
gravity can allow liquid to flow to the hose
with no upward plumbing.
All systems rely on gravity to move the liquid
waste to the pump; therefore, make sure that
the pump inlet is mounted below the RV hold-
ing tank.
Plan the installation so that the pump does
not extend beyond the side of the coach
Consider using 5/16-18 threaded rod or a sol-
id strap pipe hanger and a 3.5" pipe hanger
(4" inner diameter) to install unit.
Each assembly comes with two labels. One
label should be placed in the hose compart-
ment; the other should be placed in the
Owner's Manual.
Labels (2x) are specific to each
NOTICE
pump based on serial #.
If black and gray tanks are heated, treat Sani-
Con Turbo 500 in same manner.
Duty Cycle: Intermittent, five minutes continu-
ous operation; 20 minutes off.
Gray water plumbing should be 2" - 3" pipe
to provide fastest pumping. 1 1/2" pipe drains
slower than the pump and causes pump to
cavitate during use.
It is important to plumb hose avoiding sharp
angles or bends during use or storage.
Placement of the hose connection MUST be
serviceable by the customer.
1
OEM Installation Manual
Warnings and Cautions
Read and understand the warnings and cautions listed
in this document before you install or operate this unit.
Do not make any changes to this
AVIS
NOTICE
AVISO
CAUTION
!
unit, as this could result in property
damage or injury.
NOTICE
AVISO
CAUTION
AVIS
Do not let the pump run dry, as this
!
will damage the macerator.
Gray and black water tanks MUST
AVISO
AVIS
NOTICE
CAUTION
!
BE COMPLETELY FREE FROM
DEBRIS before installing and oper-
ating the pump. Failure to comply
with this warning could result in a
voided product warranty and equip-
ment failure.
Plumbing from pump to storage
NOTICE
AVISO
CAUTION
AVIS
!
compartment MUST be plumbed
Schedule 30, 40, 80, or DWV
with
rated hard pipe fittings or minimum
10 PSI flexible pipe rating for pres-
sure side of pump.
The installation site of the pump
NOTICE
AVISO
CAUTION
AVIS
!
MUST be able to support a minimum
of 30 pounds.
Plan for sufficient clearance under
NOTICE
AVISO
CAUTION
AVIS
!
the RV once the Sani-Con system is
installed. Lowest point of unit MUST
be above axles of coach.

Winterizing the Sani-Con Unit

1. Ensure all tanks are empty.
2. Pour RV antifreeze into empty black water
tank.
Be sure to have container available
NOTICE
for capturing system fluid!
3. Turn on pump.
4. Run pump until antifreeze begins to discharge
from universal nozzle.
5. Turn off pump; chase out hose.
Part No. 97538 Rev. A (05/05/16)

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Do you have a question about the SANICON TURBO 500 and is the answer not in the manual?

Questions and answers

Steve
February 5, 2025

Have Thetford sanicon turbo 500-where does the 2 blue wires exiting the pump housing connect to? Thanks-Steve

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Summary of Contents for Thetford SANICON TURBO 500

  • Page 1 Gray and black water tanks MUST AVISO AVIS NOTICE CAUTION Thetford Corporation accepts no responsibility or plumbing the discharge line in a manner that BE COMPLETELY FREE FROM liability for damage to equipment, injury, or death gravity can allow liquid to flow to the hose...
  • Page 2 Recommend Wye or Tee before pump to foreign objects and water allow manual over-ride, easy service access, or to dislodge something from the pump. D. Discharge Hose For easy cleaning, recommend removable storage tray for hose and nozzle. E. Universal Nozzle with Caps www.thetford.com...
  • Page 3 Pump assembly service coupling with clamps Wye or tee for optional manual over-drive 3.5” pipe hanger (4” inner diameter) Manual over- drive gate valve Pump gate valve Bayonet RV drain (manual over-ride) Pump assembly 3” rubber coupling with clamp www.thetford.com...
  • Page 4 ■ Pump requires a 12-VDC/35 AMP dedicated The positive and negative wires circuit with 35 AMP breaker or fuse between NOTICE main bus or battery. should be braided to prevent radio interference during operation. www.thetford.com...
  • Page 5 AWAY from the RV barb pointing AWAY from the RV barb pointing AWAY from the RV coach. coach. coach. www.thetford.com...

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