Related Manuals for Fluidwell F010-P
Summary of Contents for Fluidwell F010-P
- Page 1 F010-P FLOW RATE INDICATOR Signal input flowmeter: pulse, Namur and coil Options: Intrinsically Safe F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
The F010-P must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). • Connect a proper grounding to the metal enclosure as indicated if the F010-P has an incoming power or signal line which carries a hazardous live voltage. The Protective Earth (PE) wire may never be disconnected or removed. -
Page 3: About The Manual
This operation manual describes the standard F010-P as well as most of the options available. For additional information, please contact your supplier. A hazardous situation may occur if the F010-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this operating manual indicated by the pictograms: A "warning !"... -
Page 4: Table Of Contents
ABOUT THE MANUAL ........................3 WARRANTY AND TECHNICAL SUPPORT ..................3 CONTENTS MANUAL ......................... 4 INTRODUCTION ........................6 System description of the F010-P .................... 6 OPERATIONAL ........................7 General information ......................... 7 Control panel ..........................7 Operator information and functions ..................7 CONFIGURATION ........................ - Page 5 Sensor supply ........................38 Terminal connectors Intrinsically Safe applications .............. 38 Configuration examples Intrinsically Safe applications ............39 5.4.1 F010-P-PC-(PX)-XI-(ZB) Battery powered - Ex ia IIC/IIIC ............ 39 5.4.2 F010-P-PX-XI-(ZB) - Ex ia IIC/IIIC ..................39 5.4.3 F010-P-PX-XI-ZB - Ex ia IIC/IIIC ................... 40 5.4.4...
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Page 6: Introduction
Fig. 1: Typical application for the F010-P. Configuration of the F010-P The F010-P has been designed to be implemented in many types of applications. For that reason, a SETUP-level is available to configure your F010-P according to your specific requirements. -
Page 7: Operational
Page 7 2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F010-P. This instruction is meant for users / operators. • The F010-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed •... -
Page 8: Fig. 4: Example Of Low-Battery Alarm
As soon as the input value is 5% outside the calibrated measurement range, the piegraph starts flashing. Meanwhile, LO RANGE or HI RANGE will be displayed. • Alarm 01-03 When "alarm" is displayed, please consult Appendix B: problem solving. FW-F010-P-M_v0404_01_EN.docx... -
Page 9: Configuration
Make sure that the unit is not being used for any application when altering the settings. 3.2.1 ENTERING SETUP-LEVEL Configuration of the F010-P is done at SETUP-level, which can be reached at all times while the F010-P remains fully operational. At SETUP-level the display will deactivate the indicator and... -
Page 10: Programming Sequence
The combination of the SELECT-key and CLEAR-key is used to select a negative value. When a value can also be entered as a negative number, pressing the SELECT- key and CLEAR-key simultaneously will toggle the ‘–‘ (minus) sign on and off. FW-F010-P-M_v0404_01_EN.docx... -
Page 11: Returning To Operator-Level
Please keep a record of all settings for later reference. Use the control panel to return to OPERATE-level PROG-key In order to return to the operator level, press the PROG-key for three seconds. When no keys are pressed for 2 minutes, SETUP-level will be left automatically. FW-F010-P-M_v0404_01_EN.docx... -
Page 12: Configuration Settings
Page 12 CONFIGURATION SETTINGS All settings of the F010-P can be set via the control panel. The following paragraphs give a detailed description of each setting. 3.3.1 OVERVIEW FUNCTIONS SETUP LEVEL SETUP FUNCTIONS AND VARIABLES FLOW RATE UNIT mL - L - m3 - mg - g - kg - ton - GAL - bbl - lb - cf - REV - no unit - scf -... -
Page 13: Explanation Of Setup-Menu 1 - Flow Rate
The maximum value is 255 pulses. • The lower the number of pulses, the higher the power consumption of the F010-P will be (important for battery powered applications). • For low frequency applications (below 10Hz): do not program more than 10 pulses else the update time will be very slow. -
Page 14: Explanation Of Setup-Menu 2 - Display
When used with the internal battery option, the user can expect reliable measurement over a long period of time. The F010-P has several smart power management functions to extend the battery life time significantly. Two of these functions are available. -
Page 15: Explanation Of Setup-Menu 4 - Flowmeter
3.3.5 EXPLANATION OF SETUP-MENU 4 - FLOWMETER The F010-P is able to handle several types of input signal. The type of flowmeter pickup / signal is selected with SETUP 4.1. Read also paragraph 4.6.1 Terminals 1-3: Flowmeter input. SETUP FUNCTIONS AND VARIABLES... -
Page 16: Installation
Operating Manual before carrying out its instructions. • The F010-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. -
Page 17: Handling The F-Series Enclosure
The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F010-P-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5. -
Page 18: Fig. 8: Identification - Example Of F0-Series Installation Label (Safe Area - Type Pf Or Pm)
The serial number can be reviewed on the identification label or in SETUP-menu Others. The production date is either shown separately on the label or indicated by the first 4 digits of the serial number representing year and week number (YYWW). FW-F010-P-M_v0404_01_EN.docx... -
Page 19: Opening / Removing The Cover
Plastic enclosure: 1 Nm per screw Aluminum enclosure: 1 Nm per screw Aluminum w. extended back enclosure: 1 Nm per screw Stainless steel enclosure: 2 Nm per screw 5. The F-Series is now ready to be returned to service. FW-F010-P-M_v0404_01_EN.docx... -
Page 20: Mechanical Installation
0.12" 0.12" M20 x 1,5 3x 1/2"NPT 25mm 25mm 15 15 M20 x 1,5 M20 x 1,5 4x M20 x 1,5 29.1 mm (1.15”) 115 mm (4.53”) 31 mm (1.22”) Fig. 9: Dimensions – Aluminum and stainless steel enclosures FW-F010-P-M_v0404_01_EN.docx... -
Page 21: Dimensions - Non-Metallic Enclosures
118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12” 0.12” D=22mm (0.866") 3x D=22mm (0.866”) 29.1 mm (1.15”) 115 mm (4.53”) 31 mm (1.22”) Fig. 10: Dimensions – Non-metallic enclosures FW-F010-P-M_v0404_01_EN.docx... -
Page 22: Mounting
Meter mount by using one of the openings Pipe mount by using the mounting plate in the bottom of the back cover. with the bracket and hose clamps (accessory). Panel mount by using only the front cover Fig. 11: Installation – Mounting configurations FW-F010-P-M_v0404_01_EN.docx... -
Page 23: Electrical Installation
General directions: • The F010-P that came with a power module type PM; 110V-230V AC or type PD/PF with an option OR (the relays can handle 110V-230V AC) shall be connected to the Protective Earth (PE) stud which is installed in the metal back panel. -
Page 24: Field Wiring Connections
Within the United States all field wiring must conform to the National Electric Code, NFPA 70, Article 501-4(b). All field wiring enters the F010-P through the bottom of the enclosure and connects to the circuit assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the F010-P with the correct drilling pattern and thread (metal) or hole (plastic) sizes. -
Page 25: Power Supply Wiring
C22.2 No. 61010-1 / UL61010-1 / EN/IEC 61010-1. The F010-P can be powered from an external power supply. An internal power supply is also available in the form of a lithium battery. When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply. -
Page 26: Terminal Connectors Safe Area Applications - Type Pb / Px / Pd
For Intrinsically Safe applications: read chapter 5. Following terminal connectors are available on the F010-P when supplied with Type PB / PX / PD: Fig. 14: Overview of terminal connectors F010-P – type PB / PD / PX 4.6.1... -
Page 27: Fig. 16: Terminal Connections - Npn Signal Input
Page 27 Pulse-signal NPN / NPN-LP The F010-P is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency (read chapter 3.3). -
Page 28: Fig. 18: Terminal Connections - Active Signal Input
Fig. 19: Terminal connections - Reed-switch signal input. NAMUR-signal The F010-P is suitable for flowmeters with an NAMUR signal. The standard F010-P is not able to power the NAMUR sensor, as an external power supply for the sensor is required. However, a 8.2V sensor supply voltage (terminal 6) can be provided with type PD. -
Page 29: Terminal 4-5: Power Supply - Type Px (Default) And Pd (Option)
TERMINAL 4-5: POWER SUPPLY - TYPE PX (DEFAULT) AND PD (OPTION) To power the F010-P an internal battery can be used (type PB) and / or an external DC power supply of 8-30V DC (type PX) or 16-30V DC (type PD). -
Page 30: Terminal Connectors Safe Area Applications - Type Pf / Pm
Fig. 22: Overview of terminal connectors F010-P – type PF / PM 4.7.1 TERMINAL GND-1-2: POWER SUPPLY To power the F010-P with a power supply option of type PF or type PM, connect a suitable power supply to the terminals as indicated in below table: Terminal... -
Page 31: Fig. 23: Terminal Connections - Coil Signal Input
Fig. 24: Terminal connections - NPN signal input. Pulse-signal PNP / PNP-LP The F010-P is suitable for use with flowmeters which have a PNP output signal. For a reliable pulse detection, the pulse amplitude has to go above 1.2V. Signal setting PNP-LP employs a low-pass signal noise filter, which limits the maximum input frequency (read chapter 3.3). -
Page 32: Fig. 26: Terminal Connections - Active Signal Input
Fig. 26: Terminal connections - Active signal input. Reed-switch The F010-P is suitable for use with flowmeters which have a reed-switch. To avoid pulse bounce from the reed-switch, it is advised to select REED LP - low-pass filter (read chapter 3.3). -
Page 33: Intrinsically Safe Applications
The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F010-P-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications! -
Page 34: Electrical Installation In Hazardous Area
Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded. FW-F010-P-M_v0404_01_EN.docx... -
Page 35: Electrical Data - Control Drawing
The cable parameters are determined by the parameters of the system into which the F0-Series General Purpose Indicators is connected. Only certified Intrinsically Safe Fluidwell battery type FW-LiBat-0xx may be used and replaced in hazardous area. The entity parameters for F0-Series General Purpose Indicators, model F0xx-P-XI, are as follows: Terminals 1 and 2 –... -
Page 36: Installations Based On Atex Or Iecex Certificate
Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded. • For EPL Da the ambient temperature Ta shall not exceed 50 °C. FW-F010-P-M_v0404_01_EN.docx... -
Page 37: Electrical Data - Annex 1
(terminals 11 and 12) 30 V 0 mH 100 mA 6.1 nF = 0.75 W From the safety point of view the circuits shall be considered to be connected to earth. FW-F010-P-M_v0404_01_EN.docx... -
Page 38: Power Supply Wiring
5.2.6 POWER SUPPLY WIRING The F010-P can be powered from an external power supply. An internal power supply is also available in the form of a lithium battery. When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply. Note that the optional backlight only works with an external power supply. -
Page 39: Configuration Examples Intrinsically Safe Applications
Sensor supply voltage for pulse type P: Terminal 3: 1.2-3.2V DC. Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F010-P, the battery will be disabled automatically until the power is disconnected. 5.4.2... -
Page 40: F010-P-Px-Xi-Zb - Ex Ia Iic/Iiic
Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F010-P, the battery will be disabled automatically until the power is disconnected. Configuration example IIA - IIB and IIC application - F010-P-PD-XI-ZB 5.4.4... -
Page 41: Maintenance
(above 90% annual mean). It is the users responsibility to take all precautions to dehumidify the internal atmosphere of the F010-P in such a way that no condensation will occur, for example by placing dry silica-gel sachet in the casing just before closing it. -
Page 42: Battery Replacement
Safe area applications – Type PB • Before replacing the battery, verify that the new battery is undamaged, in good condition and suitable for use in the unit. (Type: StdLiBAT021 - re-ordering nr. SPB02) Fig. 37: Marking Type PB battery: Safe area StdLiBAT021 (SPB02) FW-F010-P-M_v0404_01_EN.docx... -
Page 43: Replace The Battery
Dispose of batteries in accordance with the (inter)national, the manufacturer’s and the plant owner’s standards and regulations. • Batteries pose an environmental hazard. • Do not dispose of as general waste or incinerate. • Return used batteries to a recycling point. FW-F010-P-M_v0404_01_EN.docx... -
Page 44: Technical Specification
Drilling: 2x 16mm (0.63”) – 1x 20mm (0.78”). Type HF Drilling: 1x 22mm (0.87”). Type HG Drilling: 2x 20mm (0.78”). Type HH Drilling: 6x 12mm (0.47”). Type HJ Drilling: 3x 22mm (0.87”). Type HK Flat bottom - no drilling. FW-F010-P-M_v0404_01_EN.docx... - Page 45 ANSI/UL 60079-0 FM Class 3610 ANSI/UL 60079-11 FM Class 3810 RoHS EN 50581 IEC 63000 IP & NEMA EN 60529 ANSI/IEC 60529 NEMA 250 Note: See the applicable Declaration of Conformity or product certificate for specific revisions and publication dates. FW-F010-P-M_v0404_01_EN.docx...
- Page 46 • piegraph 0-100%. Flow rate Digits 5 1/2 digits. Unit mL, L, m3, Gallons, KG, Ton, lb, bl, cf, RND, ft3, scf, Nm3, Nl, igal - no units. Time unit sec - min - hr - day Decimals 0 - 5. FW-F010-P-M_v0404_01_EN.docx...
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Page 47: Problem Solving
Page 47 PROBLEM SOLVING In this appendix, several problems are included that can occur when the F010-P is going to be installed or while it is in operation. Flow rate displays "0 / zero" while there is flow (total is counting): Check: •... -
Page 48: Declaration Of Conformity
DECLARATION OF CONFORMITY Veghel, February 2022 e, Fluidwell V, declare under our sole responsibility that the F0 Series indicators are designed and will operate conform the following applicable European Directives and armonised Standards, when installed and operated according to the related manuals... -
Page 49: Index Of This Manual
NPN 27, 31 cut-off time pulse-signal PNP 27, 31 decimals range error decimals k-factor rate measuring unit reed-switch: time unit sensor supply voltage flowmeter SETUP-level signal terminal connectors 26, 30 flowmeter input total functional description k-factor FW-F010-P-M_v0404_01_EN.docx... -
Page 50: List Of Figures
Fig. 12: Protective Earth (PE) connections on metal enclosure Fig. 13: Switch position voltage selection (type PF and PM). Fig. 14: Overview of terminal connectors F010-P – type PB / PD / PX Fig. 15: Terminal connections - Coil signal input. - Page 51 Page 51 FW-F010-P-M_v0404_01_EN.docx...
- Page 52 _ _ _ _ _ _ _ 5.4 pass code 0000 5.5 tagnumber 0000000 Fluidwell bv PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Fluidwell bv - © 2022 - FW-F010-P-M_v0404_01_EN.docx FW-F010-P-M_v0404_01_EN.docx...
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