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OWNER’S MANUAL XJ6 ABS MOTORCYCLE Read this manual carefully before oper- ating this vehicle. XJ6N XJ6NA B61-28199-E1...
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EAU69471 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Product: IMMOBILIZER Model: 5VS-00 Supplied by...
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EAU10103 Welcome to the Yamaha world of motorcycling! As the owner of the XJ6N / XJ6NA, you are benefiting from Yamaha’s vast expe- rience and newest technology regarding the design and manufacture of high- quality products, which have earned Yamaha a reputation for dependability.
Table of contents Safety information ......1-1 Periodic maintenance and adjustment ........6-1 Description ........2-1 Owner’s tool kit....... 6-2 Left view ..........2-1 Periodic maintenance chart for the Right view........2-2 emission control system....6-3 Controls and instruments....2-3 General maintenance and lubrication chart......6-4 Instrument and control functions..3-1 Removing and installing the Immobilizer system ......3-1...
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Table of contents Battery .......... 6-33 Replacing the fuses...... 6-34 Replacing the headlight bulb..6-36 Replacing the auxiliary light bulb ........... 6-38 Replacing the brake/tail light bulb ........... 6-39 Replacing a turn signal light bulb ........... 6-39 Replacing the license plate light bulb ...........
Safety information EAU1028B an accident or equipment damage. See page 4-1 for a list of pre-operation checks. Be a Responsible Owner This motorcycle is designed to As the vehicle’s owner, you are re- carry the operator and a passen- sponsible for the safe and proper oper- ger.
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Safety information Many accidents involve inexperi- • The passenger should always enced operators. In fact, many op- hold onto the operator, the seat erators who have been involved in strap or grab bar, if equipped, accidents do not even have a cur- with both hands and keep both rent motorcycle license.
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Safety information Avoid Carbon Monoxide Poisoning extra care when riding a motorcycle All engine exhaust contains carbon that has added cargo or accessories. monoxide, a deadly gas. Breathing Here, along with the information about carbon monoxide can cause head- accessories below, are some general aches, dizziness, drowsiness, nausea, guidelines to follow if loading cargo to confusion, and eventually death.
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Genuine does not in any way reduce Yamaha accessories, which are avail- ground clearance or cornering able only from a Yamaha dealer, have clearance, limit suspension travel, been designed, tested, and approved steering travel or control opera- by Yamaha for use on your vehicle.
Safety information operator and may limit control torcycle, such as the frame or up- ability, therefore, such accesso- per front fork triple clamp (and not, ries are not recommended. for example, to rubber-mounted Use caution when adding electri- handlebars or turn signals, or cal accessories.
Do not grind any key or alter its cess, take the vehicle along with all shape. three keys to a Yamaha dealer to have Do not disassemble the plastic them re-registered. Do not use the key part of any key.
Instrument and control functions Keep the standard keys as well EAU10474 Main switch/steering lock as keys of other immobilizer systems away from this vehi- cle’s code re-registering key. Keep other immobilizer system keys away from the main switch as they may cause signal inter- ference.
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Instrument and control functions To unlock the steering EWA10062 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident. EAU10687 LOCK The steering is locked and all electrical...
“ON”, or if the warning light remains on after confirming that the oil level is correct (see page 6-9), have a Yamaha dealer check the vehicle. 1. Turn signal indicator light “ ”...
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” The ABS may not work correctly. If any This warning light comes on or flashes of the above occurs, have a Yamaha if a problem is detected in the electrical dealer check the system as soon as circuit monitoring the engine. If this oc- possible.
“ON”, making any setting changes to the or if the indicator light remains on, have multi-function meter unit. Changing a Yamaha dealer check the electrical settings while riding can distract the circuit. operator and increase the risk of an The self-diagnosis device also detects accident.
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Instrument and control functions Clock The key must be turned to “ON” before you can use the “SELECT” and “RESET” buttons. For the UK: To switch the speed- ometer and odometer/tripmeter displays between kilometers and miles, press the “SELECT” button for one second.
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“ ” 0.70 Imp.gal), the left segment of the will flash repeatedly. If this occurs, fuel meter will start flashing, and the have a Yamaha dealer check the elec- odometer display will automatically trical circuit. change to the fuel reserve tripmeter mode “F-TRIP”...
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Yamaha dealer check the vehicle. goes down. If the temperature does The self-diagnosis device also detects not go down, stop the engine. (See problems in the immobilizer system page 6-46.)
” key and both standard keys to a 4. Horn switch “ ” 5. Hazard switch “ ” Yamaha dealer and have the stan- dard keys re-registered. Right ECA11591 NOTICE If the display indicates an error co- de, the vehicle should be checked as soon as possible in order to avoid engine damage.
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Instrument and control functions The hazard lights are used in case of an EAU12461 Turn signal switch “ ” emergency or to warn other drivers To signal a right-hand turn, push this when your vehicle is stopped where it switch to “ ”.
Instrument and control functions EAU12822 EAU12872 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located on the left The shift pedal is located on the left side of the handlebar. To disengage side of the motorcycle and is used in the clutch, pull the lever toward the combination with the clutch lever when handlebar grip.
Instrument and control functions EAU26825 EAU12944 Brake lever Brake pedal The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. 1. Brake pedal The brake pedal is located on the right side of the motorcycle.
This ABS has a test mode which EAU51802 ABS (for ABS models) allows the owner to experience The Yamaha ABS (Anti-lock Brake the pulsation at the brake lever or System) features a dual electronic con- brake pedal when the ABS is op- trol system, which acts on the front and erating.
Instrument and control functions EAU13075 EAU13222 Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10882 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.
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Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 3-16...
Instrument and control functions EAU55512 EAU13434 Fuel tank breather hose and Catalytic converter overflow hose This model is equipped with a catalytic converter in the exhaust system. EWA10863 WARNING The exhaust system is hot after op- eration. To prevent a fire hazard or burns: ...
Instrument and control functions EAU32981 Seat Make sure that the seat is properly se- cured before riding. To remove the seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Seat lock 2. Unlock. 2. While holding the key in that posi- tion, lift the rear of the seat up, and then pull the seat off.
Instrument and control functions 3. Place the helmet on the right side EAU46752 Helmet holder of the vehicle, and then install the seat. WARNING! Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident.
Storage compartment Handlebar position The handlebar can be adjusted to one of two positions to suit the rider’s pref- erence. Have a Yamaha dealer adjust the position of the handlebar. 1. Storage compartment The storage compartment is located under the seat. (See page 3-18.) When storing the Owner’s Manual or...
Do not dispose of a damaged or worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. 1. Extension bar 2. Special wrench 3. Spring preload adjusting ring 4.
Therefore, check this system regularly and have a Yamaha dealer repair it if it does not function properly. 3-22...
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Does the engine start? The neutral switch may not be working correctly. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
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• Tighten if necessary. Instruments, lights, • Check operation. — signals and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch • If system is not working correctly, have Yamaha dealer 3-22 check vehicle.
This model is equipped with: there is a control or function you do not a lean angle sensor to stop the en- understand, ask your Yamaha dealer. gine in case of a turnover. In this EWA10272 case, the display will indicate error...
The neutral indi- the clutch lever pulled and the cator light should come on. If not, sidestand up. ask a Yamaha dealer to check the See page 3-22 for more informa- electrical circuit. tion. 3. Start the engine by pushing the 1.
Operation and important riding points EAU16673 and drive train, which are not Shifting designed withstand shock of forced shifting. 1. Shift pedal 2. Neutral position Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc.
The vehicle can now be operated nor- mally. ECA10311 NOTICE Keep the engine speed out of the tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.
Operation and important riding points EAU17214 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10312 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU63321...
Periodic maintenance and adjustment EAU64031 General maintenance and lubrication chart ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi √ Air filter element • Replace. • Check operation. √ √ √ √ √ Clutch • Adjust. •...
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Periodic maintenance and adjustment ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi • Make sure that all nuts, bolts √ √ √ √ √ 13 * Chassis fasteners and screws are properly tight- ened. Brake lever pivot √...
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Periodic maintenance and adjustment ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi Lights, signals and • Check operation. √ √ √ √ √ √ 28 * • Adjust headlight beam. switches EAU18681 Air filter •...
Periodic maintenance and adjustment To install the cowling EAU18724 Removing and installing the Place the cowling in the original posi- cowling and panels tion, and then install the bolts. The cowling and panels shown need to be removed to perform some of the EAU56070 maintenance jobs described in this chapter.
The spark plugs are important engine components, which should checked periodically, preferably by a Yamaha dealer. Since heat and depos- its will cause any spark plug to slowly erode, they should be removed and checked in accordance with the peri- odic maintenance and lubrication 1.
Periodic maintenance and adjustment EAU46723 Engine oil and oil filter car- tridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
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An oil filter wrench is available at a gasket to drain the oil from the Yamaha dealer. crankcase. 6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge.
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Periodic maintenance and adjustment 9. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1. Oil quantity: Oil change: 2.50 L (2.64 US qt, 2.20 Imp.qt) With oil filter removal: 1.
Yamaha dealer check and lubrication chart. the vehicle. 11. Turn the engine off, wait a few mi-...
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[EWA10382] be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
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Periodic maintenance and adjustment 1. Radiator cap 1. Bolt 2. Radiator cap retaining bolt 2. Coolant reservoir cover 3. Radiator cap retainer 3. Coolant reservoir 5. Remove the coolant reservoir 7. Drain the coolant from the coolant breather hose from the guide, and reservoir by turning it upside then remove the coolant reservoir down.
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14. Install the coolant reservoir cap. the vehicle for coolant leakage. If 15. Start the engine, let it idle for sev- coolant is leaking, have a Yamaha eral minutes, and then turn it off. dealer check the cooling system. 16. Remove the radiator cap to check 20.
1. Original position (paint mark) 8. Install the fuel tank bolts. 9. Install the seat. 1. Idle adjusting screw Engine idling speed: 1250–1350 r/min If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. 6-17...
Measure the throttle grip free play as and/or engine noise. To prevent this shown. from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle grip free play Throttle grip free play: 3.0–5.0 mm (0.12–0.20 in)
The tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the side- wall is cracked, have a Yamaha dealer replace the tire immediately. 6-19...
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EWA10472 their suitability for further use. WARNING EWA10902 Have a Yamaha dealer replace WARNING excessively worn tires. Besides The front and rear tires should being illegal, operating the vehi- be of the same make and de-...
160/60 ZR17M/C (69W) ride. If any damage is found, have Manufacturer/model: BRIDGESTONE/BT021R a Yamaha dealer replace the DUNLOP/SPORTMAX- wheel. Do not attempt even the ROADSMART smallest repair to the wheel. A de- FRONT and REAR:...
Periodic maintenance and adjustment EAU46731 Adjusting the clutch lever free play 1. Locknut 2. Clutch lever free play adjusting nut 4. Tighten the locknut. 1. Clutch lever free play adjusting bolt 2. Clutch lever free play The clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown.
2. Rear brake light switch adjusting nut brake lever end. If there is free play, The brake light, which is activated by have a Yamaha dealer inspect the the brake pedal and brake lever, brake system. should come on just before braking...
1. Brake pad wear indicator groove indicator groove almost appears, have Each front brake pad is provided with a a Yamaha dealer replace the brake wear indicator groove, which allows pads as a set. you to check the brake pad wear with- out having to disassemble the brake.
Specified brake fluid: brake system for leakage. If the brake DOT 4 fluid level goes down suddenly, have a Yamaha dealer check the cause before EWA16011 further riding. WARNING Improper maintenance can result in loss of braking ability.
Periodic maintenance and adjustment EAU22733 EAU22762 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the periodic maintenance and lubrica- if necessary.
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Periodic maintenance and adjustment 2. To tighten the drive chain, turn the drive chain slack adjusting nut at each end of the swingarm in direc- tion (a). To loosen the drive chain, turn the adjusting nut at each end of the swingarm in direction (b), and then push the rear wheel for- ward.
If a cable is wet areas. Service the drive chain as damaged or does not move smoothly, follows. have a Yamaha dealer check or re- place it. WARNING! Damage to the ECA10584 NOTICE outer housing of cables may result...
In pedals should be checked before each addition, the cable should be lubricat- ride, and the pedal pivots should be lu- ed by a Yamaha dealer at the intervals bricated if necessary. specified in the periodic maintenance Brake pedal chart.
EWA10732 Clutch lever WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
1. Place the vehicle on a level surfa- The swingarm pivots must be lubricat- ce and hold it in an upright posi- ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, specified in the periodic maintenance securely support the vehicle so and lubrication chart.
CHILDREN. 1. Battery To charge the battery 2. Negative battery lead (black) Have a Yamaha dealer charge the bat- 3. Positive battery lead (red) tery as soon as possible if it seems to have discharged. Keep in mind that the The battery is located under the seat.
Periodic maintenance and adjustment 3. Fully charge the battery before EAU47174 Replacing the fuses installation. NOTICE: When in- The main fuse and the fuse boxes, stalling the battery, be sure the which contain the fuses for the individ- key is turned to “OFF”, then ual circuits, are located under the seat.
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4. ABS motor fuse 4. If the fuse immediately blows 5. Spare fuse 6. Headlight fuse again, have a Yamaha dealer 7. Ignition fuse check the electrical system. 8. Signaling system fuse 9. Backup fuse (for clock and immobilizer sys- tem) 10.Fuel injection system fuse...
Periodic maintenance and adjustment EAU46813 Replacing the headlight bulb This model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows. ECA10651 NOTICE Take care not to damage the follow- ing parts: Headlight bulb 1.
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Periodic maintenance and adjustment 6. Place a new headlight bulb into position, and then secure it with the bulb holder. 7. Install the headlight bulb cover, and then connect the coupler. 8. Fit the projection on the headlight unit into the grommet in the head- light stay, and then install the headlight unit by installing the bolts.
6-36.) 2. Remove the auxiliary light coupler (together with the socket and bulb) by turning the coupler coun- 11. Have a Yamaha dealer adjust the terclockwise. headlight beam if necessary. 1. Auxiliary light coupler 3. Remove the burnt-out bulb by pulling it out.
Periodic maintenance and adjustment EAU70880 EAU24205 Replacing the brake/tail light Replacing a turn signal light bulb bulb 1. Remove the seat. (See page 3-18.) 1. Remove the turn signal light lens 2. Remove the brake/tail light bulb by removing the screw. socket (together with the bulb) by turning it counterclockwise.
Periodic maintenance and adjustment EAU24314 EAU24351 Replacing the license plate Supporting the motorcycle light bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the license plate light unit when removing the front and rear by removing the screws.
Front wheel (for non-ABS brake pads will be forced shut. models) [ECA11052] EWA14841 WARNING For the ABS model, have a Yamaha dealer remove and install the wheel. EAU56270 To remove the front wheel EWA10822 WARNING 1. Brake caliper 2.
Front wheel axle pinch bolt: WARNING 19 Nm (1.9 m·kgf, 14 ft·lbf) Brake caliper bolt: For the ABS model, have a Yamaha 40 Nm (4.0 m·kgf, 29 ft·lbf) dealer remove and install the wheel. 6. Push down hard on the handlebar...
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Periodic maintenance and adjustment 7. Remove the wheel. NOTICE: Do not apply the brake after the wheel and brake disc have been removed, otherwise the brake pads will be forced shut. [ECA11073] To install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the wheel axle from the right side.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Check the vehicle. compression. 4. Compression The engine does not start. There is compression. Have a Yamaha dealer check the vehicle. Operate the electric starter. There is no Have a Yamaha dealer check the vehicle. compression. 6-45...
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Start the engine. If the engine overheats again, The coolant level is have a Yamaha dealer check and repair the cooling system. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be even if high-quality components are sure to consult a Yamaha dealer for used. A rusty exhaust pipe may go un- advice on what products to use be- noticed on a car, however, it detracts fore cleaning the vehicle.
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Motorcycle care and storage fected area any longer than in- scratching. Some cleaning structed. Also, thoroughly rinse compounds for plastic may the area off with water, immedi- leave scratches on the wind- ately dry it, and then apply a cor- shield.
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Consult a Yamaha dealer for ad- 4. To prevent corrosion, it is recom- vice on what products to use. mended to apply a corrosion pro- ...
Motorcycle care and storage der head so that the electrodes EAU26183 Storage are grounded. (This will limit sparking during the next step.) Short-term d. Turn the engine over several Always store your motorcycle in a cool, times with the starter. (This will dry place and, if necessary, protect it coat the cylinder walls with oil.) against dust with a porous cover.
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Motorcycle care and storage Make any necessary repairs before storing the motorcycle.
Specifications Dimensions: Engine oil quantity: Oil change: Overall length: 2.50 L (2.64 US qt, 2.20 Imp.qt) 2120 mm (83.5 in) With oil filter removal: Overall width: 2.80 L (2.96 US qt, 2.46 Imp.qt) 770 mm (30.3 in) Coolant quantity: Overall height: 1085 mm (42.7 in) Coolant reservoir (up to the maximum level Seat height:...
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Specifications Battery: Radiator fan motor fuse: 20.0 A Model: Fuel injection system fuse: GT12B-4 10.0 A Voltage, capacity: ABS control unit fuse: 12 V, 10.0 Ah (10 HR) 7.5 A (XJ6NA) Headlight: ABS motor fuse: Bulb type: 30.0 A (XJ6NA) Halogen bulb Bulb wattage ×...
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