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Table of Contents
Troubleshooting
Summary of Contents for Thermo Scientific CC58114PC
- Page 2 This document is not part of any sales contract between Thermo Fisher Scientific Inc. and a purchaser. This document shall in no way govern or modify any Terms and Conditions of Sale, which Terms and Conditions of Sale shall govern all conflicting information between the two documents. Heratherm Thermo Scientific...
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Page 3: Table Of Contents
Changing Temperature Scale Between °C and °F ............6-16 Chapter 7 Communication Option Cable Installation....................... 7-1 UT150 Communications Setpu Parameters ..............7-1 Software Installation......................7-2 Communications Test ......................7-3 Troubleshooting ......................... 7-4 Decimal Point Adjustment....................7-4 Addresses for Multiple Controller..................7-4 Thermo Scientific... - Page 4 Chapter 10 Troubleshooting ......................10-1 Chapter 11 Replacement Parts....................... 11-1 Chapter 12 Error Codes ........................12-1 Chapter 13 WEEE Compliance......................13-1 Chapter 14 Spare Parts and Accessories ..................14-1 Chapter 15 Device Log........................15-1 Chapter 16 Contact .......................... 16-1 Thermo Scientific...
- Page 5 List of Figures Figure 1 Furnace and Control Console Connections Diagram............ 4-1 Figure 2 Furnace Thermocouple Connection-Single and Double Controller....... 4-4 Figure 3 UT150 Control Panel..................... 6-1 Figure 4 Ramp and Dwell Graph ....................6-11 Figure 5 Wiring Diagram......................11-3 Thermo Scientific...
- Page 6 List of Figures Thermo Scientific...
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Page 7: Chapter 1 Safety Notes
• Keep these operating instructions close to the Control Consoles so that safety instructions and important information are always accessible. • Should you encounter problems that are not detailed adequately in these operating instructions, please contact Thermo fisher scientific immediately for your own safety. Thermo Scientific... -
Page 8: Safety Consideration
Thermo Fisher Scientific warrants the operational safety and functions of the Control Consoles only under the condition that: • Control Consoles is operated and serviced exclusively in accordance with its intended purpose and as described in these operating instructions. • The Control Consoles is not modified. Thermo Scientific... -
Page 9: Explanation Of Safety Information And Symbols
Indicates a situation which, if not avoided, could result in damage to equipment or property. Is used for useful hints and information regarding the application. Additional symbols for safety information Wear safety gloves! Wear safety goggles! Thermo Scientific... -
Page 10: Standards And Directives
Standards and Directives Harmful liquids! Electrical shock! Hot surfaces! Fire hazard! Explosion hazard! Suffocation hazard! Biological hazard! Contamination hazard! Standards and Directives The Control Consoles complies with the following standards and guidelines: • Current/Approved Agency standards (Underwriters Laboratory/CSA/CE). Thermo Scientific... -
Page 11: Chapter 2 Introduction
OTP), panel mounted circuit breaker and polarized thermocouple jack(s). "B" models also include Over Temperature Control (OTC) by an independent digital controller. The consoles are designed to operate Thermo Fisher 1200 °C laboratory box, tube and crucible furnaces. Thermo Scientific... - Page 12 Introduction Thermo Scientific...
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Page 13: Chapter 3 Unpacking
We will assist you with your claim, if requested. Do not return goods to Thermo Fisher Scientific without written authorization. When submitting a claim for shipping damage, request that the carrier inspect the shipping container and equipment. Thermo Scientific... - Page 14 Unpacking Thermo Scientific...
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Page 15: Chapter 4 Installation
National Electrical Code and Local Codes. Utilize proper grounding techniques to reduce RFI and EMI for electronic gear. Do not connect unit to already overloaded power lines; lower voltage to unit will decrease power to the heating elements. Thermo Scientific... -
Page 16: Furnace And Control Console Connection Diagram
Some furnace designs have 3 pairs of voltage wires plus one earth-ground connection between the control console and furnace. This diagram illustrates the simplest style with one pair of voltage wires and one earth-ground wire connection. Thermo Scientific... - Page 17 These plugs connect to two receptacles on the rear of the control console. Control consoles with a single temperature controller will need only one thermocouple from the furnace and have only one thermocouple receptacle on the rear. Thermo Scientific...
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Page 18: Furnace Thermocouple Connection- Single And Double Controller
These control consoles can be used in conjunction with a large number of different furnaces. The internal connections must be made according to the wiring diagram relating to your particular furnace. Check that all electrical connections are secure before replacing the console side panels. Thermo Scientific... -
Page 19: Thermocouple Wiring Installation
Installation Thermocouple Wiring Installation Thermocouple Wiring Installation Insert the thermocouple plug into the thermocouple jack on the console rear panel. Thermo Scientific... - Page 20 Installation Thermocouple Wiring Installation Thermo Scientific...
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Page 21: Chapter 5 Initial Start-Up
Examine the appropriate installation/operation instructions for the controller(s) that are included with the control console. Refer to the separate furnace instruction manual for initial heat-up time and temperature recommendations. Thermo Scientific Heratherm... - Page 22 Initial Start-up Heratherm Thermo Scientific...
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Page 23: Chapter 6 Operation - Ut150 Controller
Before reconfiguring the controller, read this chapter and the UT150 operation manual. Reconfiguring the controller can change the unit characteristics and design parameters, which can hamper performance and make the equipment dangerous to use. Thermo Scientific... -
Page 24: Up150 Controller Overview
The controller includes an LED display and a push button keypad. Refer “Table 1” “Table 2” for lists of displayed parameters and keypad functions. Table 1. UP150 Parameter Function. Some changes will have a dramatic affect on the temperature con- trol in the equipment where this controller is installed. Thermo Scientific... - Page 25 Press SET/ENT to view each parameter, ARROWS to select values. Parameter °C Value °F Value Description Input Type, PL2 T/C 1200 2192 High Setpoint Limit Low Setpoint Limit Program time units; hour.minute;1, minute. second Super Control Direct/Reverse Output Action {For controllers only with Communications Option already installed}. Thermo Scientific...
- Page 26 £ Parameter and value only displayed while program is running 0 to 1200 32 to 2192 Local Setpoint: selectable through equipment range Control Mode Auto Tuning Proportional Band Integral Time Derivatives Time Heat Cycle Time Thermo Scientific...
- Page 27 ø ø Segment time period 1 ø ø Target setpoint 2 ø ø Segment time period 2 These parameters continue sequentially as needed through SP16 ø ø Target setpoint 16 tn16 ø ø Segment time period 16 Thermo Scientific...
- Page 28 While in the Operation Parameters Menu, use SET/ENT to move from one parameter to next, and to register changes you have made in setpoint and parameter value. Holding SET/ENT for three seconds exits either the Operation or Setup Parameters menu. Thermo Scientific...
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Page 29: Single Setpoint Operation
8. Press and HOLD for three seconds the "SET/ENT" button to exit this menu. Accessing Local Mode 1. Press and hold for three seconds the "SET/ENT" button to display "modE rES". 2. Press and release the "UP" button twice to select the display "modE LCL". Thermo Scientific... -
Page 30: Programming Operation: Entering A Program
• End with an indefinite dwell. If you intend to use the program features of the controller, it is advisable to go through all the steps in this sample program to familiarize yourself with the elements of programming mode. Thermo Scientific... - Page 31 Start Setpoint Press the "SET/ENT" button to advance to next display. 3. The next parameter, “SP1”, is the first setpoint value that is desired in the chamber and is considered a ramp segment. Select this target temperature Thermo Scientific...
- Page 32 "0" (zero). Press and release the "SET/ENT" button once to go to next display. 12. “AL1” should always have a lower value "9". Press and release the "SET/ENT" button once to advance to the next display. 6-10 Thermo Scientific...
- Page 33 Reset or standby display. This concludes the steps required to enter a typical ramp- and dwell program. On the next page is an illustration of program profil and a table of the parameters entered. Figure 4. Ramp and Dwell Graph Thermo Scientific 6-11...
- Page 34 "HLD" (hold) indicator is illuminated to indicate this program is in the indefinite dwell at the last target temperature. This hold indicator is caused by the "JC" selection of "1", while the "JC" selections of "2" or "3" will not illuminate the "HLD" (hold) indicator. 6-12 Thermo Scientific...
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Page 35: Usinh The Hold Function
SET/ENT key to "Hold". Press the "arrowdown" key so that "OFF" with flashing decimal appears in the lower display.Press the SET/ENT key to accept. Press and hold the SET/ENT key again to return to the normal display. Thermo Scientific 6-13... -
Page 36: Using The Advance Function
Use the arrow buttons to change the temperature set points and time lengths. Press and release the “SET/ENT” button to register any new values. 8. Press and HOLD the “SET/ENT” button for 3 seconds to exit the program menu and return to the reset or standby display. 6-14 Thermo Scientific... -
Page 37: Auto Tuning Up150 Controller
Table 2. Temperature Offset Procedure The purpose of this procedure is to create an offset in the displayed temperature measurement for the Yokogawa model UP150 temperature controller. Thermo Scientific 6-15... -
Page 38: Changing Temperature Scale Between °C And °F
°C, or from °F to °C, Follow these steps. These change will alter the controller input type and associated scale-dependant parameters, and erase the stored program to default values. Please document the stored program in the controller before proceeding. 6-16 Thermo Scientific... - Page 39 15. Press and HOLD the “SET/ENT” button for at least 3 seconds to exit. 16. Recenter or create a program using the new temperature scale. The following table shows the corresponding parameters value for 1100 °C for furnace in °C and °F. Thermo Scientific 6-17...
- Page 40 Operation - UT150 Controller Changing Temperature Scale Between °C and °F Parameter °C °F 1500 2732 The P, I, D parameters may be altered through auto tuning (refer to Section “Auto Tuning the UP150 Controller” Chapter “UT150 Controller Operation”). 6-18 Thermo Scientific...
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Page 41: Chapter 7 Communication Option
Parameters. Press and release the SET/ENT button to display the “LoC” parameter. Assure lower value at “ø”. “Press the down arrow to show “-1” in the lower display and press SET/ENT to acknowledge and enter the Setup Parameter menu. Thermo Scientific... -
Page 42: Software Installation
7. Select the pulldown menu from the Baud Rate column. Highlight "9600".Click on the “Start Scan” button. 8. The SpecView program scans all 99 possible controller addresses and places a representative “instrument view” of the temperature controller on the PC Thermo Scientific... -
Page 43: Communications Test
“PAR” button. A window opens that lists the controller parameters. Each parameter can be changed by selecting it and clicking on the “Alter" button. Select the “Close” button. Make no changes at this time. This concludes the initial software diagnostics. Thermo Scientific... -
Page 44: Troubleshooting
SET/ENT for 3 seconds. 3. Press and release SET/ENT repeatedly until the upper display reads LoC. 4. Press until the displayed value of LoC is - 1, then press SET/ENT to access the Setup Parameters menu. Thermo Scientific... - Page 45 5. Press and release the SET/ENT button to access the six parameters specific to the communications option. Compare the displayed values to those in Table “UT150 Communications Parameters” Make adjustments to the Adr parameter as needed. 6. Press and hold SET/ENT for 3 seconds to exit the Setup Parameters Menu. Thermo Scientific...
- Page 46 Communication Option Addresses for Multiple Controllers Thermo Scientific...
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Page 47: Chapter 8 Excess Temperature Option
(and power to the heaters was interrupted) until the hysteresis value is reached as the chamber temperature cools. This time indicates when the chamber temperature exceeded the Excess Temperature setpoint. Peak Exceeded Temperature The Peak Exceeded Temperature is the highest temperature measured by the Excess Temperature Controller. Thermo Scientific... -
Page 48: Operating Parameters
SET/ENT button is pressed and released, with the "tIn" or "HI" in the top display. These values will be erased from the display and memory when the "up arrow/reset" button is pressed during their respective displays (and the "EXCEEDED" indicator is off). Thermo Scientific... - Page 49 A sensor failure (indicated with "b.o" in the upper display) will cause "OUT" illuminated. A power failure, in some instances causes "OUT" to be illuminated.As soon as the "EXCEEDED" in the indicator is extinguished, the UT150L can be reset, with press and hold of "Up Arrow/Reset" button. Thermo Scientific...
- Page 50 Excess Temperature Option Excess Temperature Controller Operation Thermo Scientific...
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Page 51: Chapter 9 Maintenance
4. Using your fingers or a screwdriver, unhook the two retaining clips from the slots in the sides of the sleeve. 5. Slide the sleeve out of the front of the panel. To reinstall the controller, reverse the above procedure. Thermo Scientific... -
Page 52: Solid State Relay (Ssr) Replacement
3. Undo the two screws holding the SSR to the rear panel and remove the SSR. Smear a thin layer of heat-sink paste under the new SSR before fitting. To install the new SSR, reverse the above procedure. Thermo Scientific... -
Page 53: Chapter 10 Troubleshooting
The controller displays do The furnace Is not con- Check furnace connection to power not illuminate. nected to the power source Main switch is defective Replace power switch or controller Fuse(s) Blown Replace fuse(s) and verify power con- nections Thermo Scientific 10-1... - Page 54 Allow load ample time to reach equilib- time rium Intermittent failure of Verify wiring connection switch, controller, limit switch, or wiring Temperature Offset. Controller degradation Offset or bias the controller and / or and/or sensor degradation replace the sensor 10-2 Thermo Scientific...
- Page 55 6 feet T/C Jack 33931-002 Wire Harness 38850G25 Control Fuse 104828 Main breaker 302795H07 Heater Fuse 32657-004 Heater Solid 102460 State Relay Contactor E02F-2-2 Controller 303115H03 Over-Temp Con- 303115H05 trol Operation Manul 304245H01 Wiring Diagram 304244l01 Thermo Scientific Heratherm 11-1...
- Page 56 Replacement Parts Model CC58114C Series, Control Console Description Item CC58114PC-1 CC58114PBC- T/C Leadwire 33940-006 3 feet 6 feet T/C Jack 33931-002 Wire Harness 38850G25 Control Fuse 104828 Main breaker 302795H07 Heater Fuse 32657-004 Heater Solid State 102460 Relay Contactor 300088H01...
- Page 57 Replacement Parts Figure 5. Wiring Diagram Thermo Scientific Heratherm 11-3...
- Page 58 Replacement Parts 11-4 Heratherm Thermo Scientific...
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Page 59: Chapter 12 Error Codes
Error Codes This chapter is not applicable. Thermo Scientific 12-1... - Page 60 Error Codes 12-2 Thermo Scientific...
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Page 61: Chapter 13 Weee Compliance
Ce pmduit doit &re conforme 1 la directive europtenne (2002/96EC) des Dkchets d'Equipements Electriques et Electroniques (DEEE). I1 est merqui par le symbole suivant. Thermo Scientific s'est associi avec une ou plusieurs compagnies de recyclage dans chaque ttat membre de l'union europtenne et ce produit devrait &re collect6 ou recyclt par celles-ci. - Page 62 WEEE Compliance 13-2 Thermo Scientific...
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Page 63: Chapter 14 Spare Parts And Accessories
14 14 Spare Parts and Accessories This chapter is not applicable. Thermo Scientific 14-1... - Page 64 Spare Parts and Accessories 14-2 Thermo Scientific...
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Page 65: Chapter 15 Device Log
Device Log Control Consoles Part number: Serial number: Service number: Location Operator’s note: Work carried out Notes Date Signed: Thermo Scientific 15-1... - Page 66 Device Log 15-2 Thermo Scientific...
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Page 67: Chapter 16 Contact
Enquiries from Europe, Middle East and Africa: Phone. + 49 (0) 6184 / 90-6940 + 49 (0) 6184 / 90-6772 E-Mail info.labequipment.de@thermofisher.com Postal address USA: Thermo Scientific 275 Aiken Road Asheville, NC 28804 Enquiries from North America: Phone +1 800-879 7767 +1 828-658 0363 E-Mail info.l abequipment@thermofisher.com... - Page 68 Contact Enquiries from Asia Pacific: Phone +852-2711 3910 +852-2711 3858 E-Mail info.labequipment@thermofisher.com 16-2 Thermo Scientific...