Hyster B218 Manual
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Hyster B218 Manual

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Hyster B218 (W40Z) Forklift

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Summary of Contents for Hyster B218

  • Page 1 Hyster B218 (W40Z) Forklift...
  • Page 2 PERIODIC MAINTENANCE W40Z [B218]; W45Z [C215] PART NO. 1499808 8000 SRM 1009...
  • Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Every 8 Hours or Daily..........................Every 350 Hours or 2 Months ........................Check Hydraulic Oil Level........................Every 2000 Hours or 1 Year .......................... To Fill Hydraulic Tank ..........................This section is for the following models: W40Z [B218]; W45Z [C215] ©2003 HYSTER COMPANY...
  • Page 5 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
  • Page 6 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...

  • Page 7: General

    WARNING Your Hyster lift truck dealer has the trained person- Until repairs are complete, keep a DO NOT OP- nel and equipment to do a complete program of in- ERATE tag on the control handle.

  • Page 8: How To Tow The Lift Truck

    General 8000 SRM 1009 of the lift truck. Do not walk or stand between the 5. Tow the lift truck slowly. towing vehicle and the lift truck. 6. If another lift truck that has the drive wheels near the forks is used to tow the disabled lift How to Tow the Lift Truck truck, that lift truck must have weight added to the forks.

  • Page 9: How To Raise Load Wheels

    8000 SRM 1009 General 3. Raise the lift truck only enough to suspend the 1. Put blocks on both sides (front and back) of the drive tire. Install additional blocks under the drive tire to prevent movement of the lift truck. frame near the drive tire.

  • Page 10: Battery Maintenance

    Battery Maintenance 8000 SRM 1009 Battery Maintenance HOW TO CHARGE THE BATTERY have a specific gravity of 1.265 to 1.310 at 25 C (77 F). See Table 1. Never charge a battery at a rate that will raise the electrolyte temperature above WARNING 49 C (120 F).

  • Page 11: Maintenance Free Battery Charger

    8000 SRM 1009 Battery Maintenance if the battery is charged at regular intervals. Fre- CAUTION quent charging of a battery that has a 2/3 or more If the lift truck was operated using a low bat- charge can decrease the life of the battery. tery, inspect for welded contacts BEFORE con- Maintenance Free Battery Charger necting a charged battery.

  • Page 12: Maintenance Schedule

    Failure to comply with this warning could result in Your HYSTER dealer has the facilities and trained serious personal injury to the mechanic and/or personnel to do complete lift truck maintenance.

  • Page 13: Hydraulic System

    8000 SRM 1009 Maintenance Schedule Make sure the temperature of the oil is at least 32 C (90 F). Make sure the forks are fully lowered. The fluid level full mark is labeled on the hydraulic tank. The hydraulic tank fluid level can be seen through the tank.

  • Page 14: Lifting Mechanism

    Maintenance Schedule 8000 SRM 1009 Lifting Mechanism 2. Check the operation of the brake switch. Release the control handle to allow it to return to the ver- tical position. Move the speed/direction control WARNING without lowering the control handle. The trac- Pressurized hydraulic oil can be injected into tion system must not operate.

  • Page 15: Electrical And Battery

    Be certain this plications, consult your nearest authorized Hyster schedule is read thoroughly and all operations are Industrial Truck Dealer for assistance.
  • Page 16 SAFETY AND OPERATIONAL CHECK (Prior to each shift) Only the 8 hour CHECKS are to be performed by the operator. Have a qualified mechanic correct all problems in accordance with appropriate HYSTER maintenance instructions. Leaks - Hydraulic Fluid Tires - Condition (See Note 1)
  • Page 17 8000 SRM 1009 Recommended Schedule of Maintenance NOTE: The following inspections and necessary cor- rections are the responsibility of the user. Legend A - Every 8 Hours X - Indicates Visual Inspection, Repair, or B - Every 350 Hours Replace as Required C - Every 2000 Hours O - Indicates Drain and Fill LUBRICATION CHECK...
  • Page 18 Recommended Schedule of Maintenance 8000 SRM 1009 Legend A - Every 8 Hours X - Indicates Visual Inspection, Repair, or B - Every 350 Hours Replace as Required C - Every 2000 Hours O - Indicates Drain and Fill All Hoses, Tubing and Fittings for Wear and Leaks For General Leaks NOTES: 1.
  • Page 19 8000 SRM 1009 Recommended Schedule of Maintenance Legend A - Every 8 Hours X - Indicates Visual Inspection, Repair, or B - Every 350 Hours Replace as Required C - Every 2000 Hours O - Indicates Drain and Fill ELECTRICAL SYSTEM CHECK NOTE: DO NOT use Steam to Clean Electrical Parts Clean all Controls Interlock Switches - Functioning...
  • Page 20 Recommended Schedule of Maintenance 8000 SRM 1009 Legend A - Every 8 Hours X - Indicates Visual Inspection, Repair, or B - Every 350 Hours Replace as Required C - Every 2000 Hours O - Indicates Drain and Fill GENERAL CHECK All Bolts, Nuts, Cotter Pins, Etc.

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