Summary of Contents for Thermo Scientific Antaris EX
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Antaris EX Safety, Installation and Site Preparation Guide...
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The information in this publication is provided for reference only. All information contained in this publication is believed to be correct and complete. Thermo Fisher Scientific shall not be liable for errors contained herein nor for incidental or consequential damages in connection with the furnishing, performance or use of this material.
This guide is intended for use with the detailed schematics for each instrument model. Your schematics set is labeled and packed with the enclosure. See the Antaris EX Parts List that came with your analyzer for the part number and contents of the schematics set for each instrument model.
Training installation, All Thermo Fisher Scientific service engineers who are certified for Antaris EX installations have received basic training in the safety maintenance, and measures required to work in process environments. Specific information service personnel for...
Advise the installation site if the time frame cited on the hot work permit is not sufficient for work required. Never deviate from established plant procedures. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
Thermo Fisher Scientific for further guidance. Regulatory Antaris EX-Z1 and Antaris EX-Z2 analyzers are designed for North American or European (depending on the model ordered) use with compliance 220 VAC electrical service, in hazardous areas where the hazardous area is non-mining, above ground, and the hazard is caused by flammable gases or vapors.
Many instruments are required to comply with the European Union’s Waste Electrical & Electronic Equipment (WEEE) Directive 2002/96/EC. If compliance is required, the instrument is marked with the following symbol. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
Further information on our company’s compliance with these Directives, the recyclers in your country, and information on Thermo Scientific products which may assist the detection of substances subject to the RoHS Directive are available at www.thermo.com/WEEERoHS.
For enclosures installed on a wheeled cart, use caution when moving the cart. Push only from the handle. Do not attempt to move the cart up or down inclines greater than 10 degrees. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
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4 lift points when moving this equipment with overhead lift assistance. Overhead lift assistance is recommended for this equipment. Four eye-style lift points are provided on the top of the instrument enclosure. Lifting eyes (4) Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
Always use bolts and anchors that meet the requirements listed specifications sections later in this manual and the schedule drawings and schematics that that were provided with the analyzer. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
Allow a few minutes for air to enter the enclosure before working inside the enclosure. Warning Atmosphere inside the enclosure may be oxygen deficient. Enclosures pressurized or purged with inert gas may be an asphyxiation hazard. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
To avoid injury, only a qualified person using the appropriate measuring device should check the line voltage, current and line frequency. See the specifications for your model later in this manual for electrical service details. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
Avoid shock hazard. Always disconnect power from the branch circuit that services the instrument and move spectrometer power switch to the Off position before checking or changing fuses. ▲ To change a fuse: 1. Open the enclosure. Raise keyboard Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
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3. Remove the fuse from the holder. Use a 1/8-inch flat-blade screwdriver to pry the fuse loose from the fuse holder, and then lift it out of the holder. Fuse Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
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ON position. I = on O = off 7. Close and latch the enclosure and then apply power to circuit that powers the instrument. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
A power switch for the spectrometer circuit breakers also is located in the enclosure. For both: I = On O = Off I - On O - Off Spectrometer Circuit breaker On/Off switch Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
Safety Considerations Optical Antaris EX systems are Class I laser products: The accessible radiation levels are below Class I limits defined by the United States Department of Health and Human Services and the International Electrotechnical Committee (IEC). The laser source in these systems is a helium/neon (HeNe) laser head.
Safety Considerations Corrosives, The Antaris EX-Z1 or Antaris EX-Z2 models may be exposed to corrosives and/or solvents in the installation atmosphere or due to one of solvents, and the many standard spectroscopy methods are based on the use of solvents.
Damage to the internal components caused by solvents is not covered by warranty. Warning Hydrochloric acid, hydrofluoric acid and phosgene are highly toxic and reactive. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
Thermo Fisher Scientific will supply new ones. The parts list that came with your system contains information about obtaining replacement labels. Antaris EX-Z1 Enclosure protected by pressurization Open only when an explosive atmosphere is not present. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
Safety Considerations Antaris EX-Z2 Enclosure protected by pressurization Open only when an explosive atmosphere is not present. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
Cart mounted (EX-IP model only) All anchors and fasteners are required and must be customer supplied. The spectrometer cannot be installed in the enclosure if anchors or fasteners are missing or loose. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
All 6 bolts are required to safely secure the instrument to the wall. The instrument must be accurately secured within 2 degrees of vertical. The wall must be perpendicular to the floor within 2 degrees with respect to horizontal. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
Customer supplied fasteners (8) Floor mount bracket Customer supplied anchors (8) Structural member (weight bearing) All fasteners and brackets are required to safely secure the instrument to the stand. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
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7. Insert bolts through the stand into the bottom of the enclosure and tighten a few turns. 8. Once all 4 bolts are inserted into the enclosure, tighten them all to securely fasten the enclosure to the stand. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
Cart, shelf, or Optionally, a system may be mounted on a table top, shelf, or wheeled cart (Antaris EX-IP models only). The surface must be capable of supporting table top installations two times the weight of the instrument. See the section entitled “Lifting or moving”...
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Align the holes in the bottom of the enclosure with those in the table top or shelf. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
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3. Insert bolts through the stand into the bottom of the enclosure and tighten a few turns. 4. Once all 4 bolts are inserted into the enclosure, tighten them all to securely fasten the enclosure to the shelf or table top. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
I/O signals must be connected to the enclosure through either a cable gland with armored cable, or through a sealed conduit. Connection ports are located on the top of the enclosure. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
See the schedule drawings and schematics for the analyzer internal wiring for specific details. All connections inside the enclosure should be made to the DIN rail blocks as shown in the schedule drawings. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
The signals available depend on the modules installed in your PLC. Consult the PLC documentation for specific wiring information for the individual modules. Twelve banks are available for PLC modules. As factory configured, the banks are populated as follows. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
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4-20 Out 4-20 Out 4-20 Out open open open 4-20 Out 4-20 Out open open open 4-20 Out 4-20 Out open open open open open open open open open open Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
See the schedule drawings that accompanied the enclosure and the specifications for your model later in this manual for port locations and specifications. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
See the schedule drawings that accompanied the enclosure and the specifications for your model later in this manual for port locations and specifications. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
4. Turn off the purge gas and reconnect the supply line to the MiniPurge inlet. Confirming alarm Each Antaris EX-Z1 analyzer includes a purge system and pressure sensors that control power to the instrument. To verify that the system is operating and indicator operation properly: 1.
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3. Turn off the purge supply at its source and wait for the Alarm/Pressurized indicator to turn red and the Purging indicator to turn black. 4. Repeat steps 1 through 3 several times to confirm indicator operation. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
2. Check the air flow through the relief valve. If air is constantly flowing, the leakage compensation valve is open too far. Continue to step 3 to adjust the valve. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
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3. Use the key and open the MiniPurge compartment. 4. Use a flat-blade screwdriver to adjust the leakage control valve. Turn the control clockwise to close the valve. Turn the control counterclockwise to open the valve. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
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When properly adjusted, the relief valve should remain closed and the compartment should remain pressurized. The relief valve occasionally opening is not a cause for concern. If the valve cannot be properly adjusted, recalibrate the purge system. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
4. Turn off the purge gas and reconnect the supply line to the purge inlet. Confirming alarm Each Antaris EX-Z2 analyzer includes a purge system and pressure sensors. To verify that the system is operating properly: and indicator operation 1. Turn on the purge gas supply regulator to normal operating pressure.
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3. Turn off the purge supply, wait for the Alarm/Pressurized indicator to turn red and the Purging indicator to turn black. 4. Repeat steps 1 through 3 several times to confirm indicator operation. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
If the relief valve remains closed but the enclosure cannot maintain pressure, the leakage compensation valve is closed too far. Continue to step 3 to adjust the valve. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
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The relief valve occasionally opening is not a cause for concern. If the valve cannot be properly adjusted, follow the procedure “Recalibrating an Antaris EX-Z2” later in this manual. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
Be sure that the regulators are mounted within 2 degrees of vertical for proper operation. 5. Make sure the line is set for the required pressure and flow, and then turn on the purge gas supply. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
3. Connect the power cord to the wall outlet or other AC power source. Verify that the outlet is rated for the environment. Turn strain relief clockwise Align pins To wall outlet Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
4 barg and 8 barg, 60 psi and 115 psi, or 400 kPA and 800 kPA. 4. Turn off the purge gas and reconnect the supply line to the MiniPurge inlet. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
2. Press down on the quick connect collar and remove the red plug on the low pressure sensor. This opens the system pressure test point. Quick connect collar Plug Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
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The relief valve contains a spark arrestor. 6. Check the pressure gauge or water manometer to be sure that the relief valve opened at or below the maximum pressure indicated on the system purge label. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
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If the valve is properly calibrated continue on to calibrate the alarm/pressurized indicator. If it is not properly calibrated, contact technical support. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
The gauge should read 2 bar, 30 psi or 200 kPA. Pressure gauge 3. Check the alarm/pressurized and purging indicators. Alarm/pressurized should be green. Purging should be yellow. Alarm/pressurized (Green) Purging (Yellow) Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
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(a tolerance of +20% is acceptable), continue on to calibrate the leakage compensation valve. If the time is less than the minimum purge time, contact technical support. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
This setting is the working pressure for the enclosure. It should be around 5 mbarg, 2 in H O, or 500 Pa Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
6. Turn on the purge gas supply until the pressure delivered to the enclosure inlet is between 4 barg and 8 barg, 60 psi and 115 psi, or 400 kPA and 800 kPA. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
4 barg and 8 barg, 60 psi and 115 psi, or 400 kPA and 800 kPA. 4. Turn off the purge gas and reconnect the supply line to the MiniPurge inlet. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
Release the collar to secure the tubing. Quick Nylon tubing connect collar Quick connect Plug collar Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
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Alarm/pressurized should be red. Purging should be black. 8. Turn on the purge supply and repeat steps 6 and 7. If the indicators are the correct color, continue on to step 9. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
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Tolerances of 2 mbarg, 0.8 in H O, and 200 Pa are acceptable. If the purge system is not operating within these tolerance specifications, contact Thermo Fisher Scientific technical support. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
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15. Turn on the purge gas supply until the pressure delivered to the enclosure inlet is between 4 barg and 8 barg, 60 psi and 115 psi, or 400 kPA and 800 kPA. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
To turn on the Antaris EZ-Z1: 1. Turn on the purge gas flow. 2. Wait for the enclosure pressure and purge flow to come up to the appropriate levels. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
2. Move the lever to the Purge On position. 3. Wait until the purge indicator indicates appropriate pressure and flow has been reached. 4. Check the labeling on the enclosure, and wait the specified purge stabilization time. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
In general, the power off procedure for EX-IP installations includes these steps: 1. Remove the power from the branch circuit servicing the instrument. 2. Disconnect the power cord from the outlet. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
2. Wait at least at least the specified cooling time before opening the enclosure to allow internal parts to cool below the flash point of the surrounding atmosphere. Cooling time is listed on a label on the outside of the enclosure. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
Do not remove those screws. The center screw prevents the drawer from sliding. Once you remove this screw from each rail, the drawer easily slides out to allow access to the internal spectrometer. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
Slide drawer out Service overrides Antaris EX-Z1 systems are designed to shutdown immediately upon loss of pressure in the enclosure. If the atmosphere is known to be non-hazardous, the enclosure can be opened for maintenance or service while energized. The power must be removed if the atmosphere could become hazardous.
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2. Loosen the set screw on the MiniPurge interface unit (MIU) and then remove the cover. Remove cover Locate screw Loosen screw 3. Locate the Service Override connector inside the MIU and connect the service override switch box. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
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To prevent damage to the cable, always grasp the connector when disconnecting the switch box. 6. Replace the MIU cover and tighten the set screw. 7. Follow the instructions in the Installation Process chapter and commission the analyzer. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
US 21CFR1040.10 Performance standards for light-emitting products - Laser products EN60825-1 (2002) Safety of laser products - Part 1: Equipment classification, requirements and user's guide IEC 60529 (2001) Degrees of protection provided by enclosures (IP65) Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
EMC requirements (Class A limits) EN60825-1 (2002) Safety of laser products - Part 1: Equipment classification, requirements and user's guide IEC 60529 (2001) Degrees of protection provided by enclosures (IP65) Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
5-95% noncondensing Shipping and storage 5-95% noncondensing Magnetic 5.5 meters (18 feet) min to intense fields fields Vibration Isolation recommended. Vibrations from motors, pumps, and compressors can distort spectral data. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
10% of input voltage (even for a half cycle) Noise < 2 volts (common mode) < 20 volts (normal mode) Fiber optic Connections SMA905 Bend radius per manufacturer’s specification Continued… Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
Entry and exit must be through either a cable gland with armored cable or through a sealed conduit. All wiring must comply with local codes. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
O.5-inch NPT male Fiber optic spectrometer: SMA 905 threaded connection cable: SMA 905 nut connector 1 meter tail required for spectrometer connection and serviceability. Label with connection and sampling location. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
10 mm (3/8 in) bolts that are capable of withstanding the following forces: Force Specification Shear force 4715 N (1060 lb) Tensile force 2800 N (630 lb) Pull-out force 2800 N (630 lbs) Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
10 mm (3/8 in) bolts that are capable of withstanding the following forces: Force Specification Shear force 250 N (56 lb) Tensile force 300 N (68 lb) Pull-out force 30 N (68 lb) Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
10 mm (3/8 in) bolts that are capable of withstanding the following forces: Bolt characteristic Specification Shear force 250 N (56 lb) Tensile force 300 N (68 lb) Pull-out force 30 N (68 lb) Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
Antaris EX-Z2 Specifications North American All Antaris EX instruments comply with domestic and international safety regulations and applicable product standards. The table that follows lists regulatory the regulations and product standards that apply for EX-Z2 models compliance intended for installation in North America.
EMC requirements (Class A limits) EN60825-1 (2002) Safety of laser products - Part 1: Equipment classification, requirements and user's guide IEC 60529 (2001) Degrees of protection provided by enclosures (IP65) Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
5-95% noncondensing Shipping and storage 5-95% noncondensing Magnetic fields 5.5 meters (18 feet) min to intense fields Vibration Isolation recommended. Vibrations from motors, pumps, and compressors can distort spectral data. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
10-micron replaceable filter Dew point -70 °C or lower Pressure and flow rate Source to purge 4-8 bar gauge 8 scfm max Source to cooler 4-7 bar gauge 25 scfm max Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
O.5-inch NPT male Fiber optic spectrometer: SMA 905 threaded connection cable: SMA 905 nut connector 1 meter tail required for spectrometer connection and serviceability. Label with connection and sampling location. Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
(3/8 in) bolts that are capable of withstanding the following forces: Force Specification Shear force 4715 N (1060 lb) Tensile force 2800 N (630 lb) Pull-out force 2800N (630 lbs) Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
10 mm (3/8 in) bolts that are capable of withstanding the following forces: Force Specification Shear force 250 N (56 lb) Tensile force 300 N (68 lb) Pull-out force 30 N (68 lb) Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
10 mm (3/8 in) bolts that are capable of withstanding the following forces: Force Specification Shear force 250 N (56 lb) Tensile force 300 N (68 lb) Pull-out force 30 N (68 lb) Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
Antaris EX-IP Specifications Worldwide All Antaris EX instruments comply with domestic and international safety regulations and applicable product standards. The table that follows lists regulatory the regulations and product standards that apply for IP models. compliance Classifications, regulations and product standards...
5-95% noncondensing Shipping and storage 5-95% noncondensing Magnetic fields 5.5 meters (18 feet) min to intense fields Vibration Isolation recommended. Vibrations from motors, pumps, and compressors can distort spectral data. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
Clean, dried air or nitrogen Filtering 10-micron replaceable filter Dew point -70 °C or lower Pressure and flow rate 1-8 bar gauge 10-115 psi gauge 7 l/m 15 scfm minimum Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
0.25-inch NPT male Fiber optic spectrometer: SMA 905 cable: SMA 905 nut connector 1 meter tail required for spectrometer connection and serviceability. Label with connection and sampling location. Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
Bolt characteristic Specification Shear force 4715 N (1060 lb) Tensile force 2800 N (630 lb) Pull-out force 2800N (630 lbs) Material high quality steel recommended Size 10 mm (3/8 in) Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...
(3/8 in) bolts that are capable of withstanding the following forces: Bolt characteristic Specification Shear force 250 N (56 lb) Tensile force 300 N (68 lb) Pull-out force 30 N (68 lb) Antaris EX Safety, Installation, and Site Preparation Guide Thermo Fisher Scientific...
Specification Shear force 250 N (56 lb) Tensile force 300 N (68 lb) Pull-out force 30 N (68 lb) Material high quality steel recommended Size 10 mm (3/8 in) Thermo Fisher Scientific Antaris EX Safety, Installation, and Site Preparation Guide...