Summary of Contents for PIETRO FIORENTINI FEX Series
Page 1
Serie FEX Low-pressure gas regulator Revisione 00 - Edizione 05/2022 USE, MAINTENANCE USE, MAINTENANCE AND WARNING AND WARNING INSTRUCTIONS INSTRUCTIONS...
Page 2
PAGE INTENTIONALLY LEFT BLANK LOW-PRESSURE GAS REGULATOR INTRODUCTION REV. 00 Use, maintenance and warning instructions...
1.1 - REVISION HISTORY Revision Date Revision contents index Tab. 1.1. LOW-PRESSURE GAS REGULATOR INTRODUCTION REV. 00 Use, maintenance and warning instructions...
PIETRO FIORENTINI S.P.A. guarantees that the equipment was manufactured using the best materials, with high quality workmanship, and complies with the quality requirements, specifications and performance set out in the order. The warranty shall be considered null and void and PIETRO FIORENTINI S.P.A. shall not be liable for any damage and/or malfunctions: •...
Keep the instruction manual near the equipment, in an accessible place known by all qualified technicians involved in using and running it. PIETRO FIORENTINI S.p.A. shall not be held liable for any damage to people, animals and property caused by failure to adhere to the warnings and operating procedures described in this instruction manual.
2.7 - SYMBOLS USED IN THE MANUAL Symbol Definition Symbol used to identify important warnings for the safety of the operator and/or equipment. Symbol used to identify information of particular importance in the instruction manual. The information may also concern the safety of the personnel involved in using the equipment. Obligation to refer to the manual.
Removing nameplates and/or replacing them with other plates is strictly not allowed. Should the plates be unintentionally damaged or removed, the customer must notify PIETRO FIORENTINI S.p.A. The equipment and its accessories are provided with nameplates (from Id.1 to Id.9).
Page 13
Type Image LABEL FOR TURKEY LABEL TEMPERATURE -30 °C LABEL FOR ROMANIA LABEL FOR SPAIN KROMS Tab. 2.5. LOW-PRESSURE GAS REGULATOR GENERAL INFORMATION REV. 00 Use, maintenance and warning instructions...
2.8.1 - GLOSSARY FOR NAMEPLATES The terms and abbreviations used on nameplates are described in Tab. 2.7.: Label terms Description Spain Standard Russia Poland Turkey Romania Kroms Inlet pressure range max/min Adjusted pressure Pç Slam-shut device Slam-shut device ЛЗК Макс Tripping pressure Zaw.up.
2.9 - GLOSSARY OF MEASUREMENT UNITS Type of measurement Unit of measurement Description Stm³/h Standard cubic metres per hour Volumetric flow rate Scfh Standard cubic feet per hour Unit of measurement in the CGS system Pounds per square inch Pressure “wc Water column inch Pascal...
2.10 - QUALIFIED PROFESSIONAL FIGURES Qualified operators in charge of using and managing the equipment throughout its technical service life: Professional figure Definition Qualified operator able to: • handle materials and equipment. • carry out all the operations necessary to properly install the equipment; •...
3 - SAFETY 3.1 - GENERAL SAFETY WARNINGS WARNING! The equipment described in this instruction manual is: • a device subjected to pressure in pressurised systems; • normally installed in systems carrying flammable gases (for example: natural gas). WARNING! If the gas used is a combustible gas, the installation area of the equipment is defined as a “danger zone” as there are residual risks that potentially explosive atmospheres may be generated.
3.2 - PERSONAL PROTECTIVE EQUIPMENT Table 3.9 shows the personal protective equipment (PPE) and its description. An obligation is associated with each symbol. Personal protective equipment means any equipment intended to be worn by the worker in order to protect them against one or several risks that are likely to threaten their safety or health during work.
3.3 - RESIDUAL RISKS NOTICE! The equipment of SERIE FEX does not fall within the scope of the PED 2014/68/EU directive. The risks associated with the equipment are assessed below and the principles adopted for their prevention are indicated, according to the following classification: a) Elimination and/or reduction of the risk.
Page 20
3.3.1 - TABLE SHOWING RESIDUAL RISKS DUE TO PRESSURE WARNING! If there are any functional faults, do not operate. Immediately contact PIETRO FIORENTINI S.p.A. for the necessary directions. Effect and Risk and Hazard Event and Cause Solution and Prevention Consequence Pressurised gas a.
Page 21
Deterioration of Projection of • Environments with a. The user must shut off the line and con- external surfaces. metallic and aggressive atmos- tact PIETRO FIORENTINI S.p.A. • corrosion. non-metallic pres- phere. surised parts. Tab. 3.10. LOW-PRESSURE GAS REGULATOR SAFETY REV.
3.3.2 - TABLE OF RESIDUAL RISKS FOR POTENTIALLY EXPLOSIVE ATMOSPHERES Table 3.11 shows the conditions that can lead the pressure regulators SERIE FEX to generate a potentially explosive at- mosphere. The table is valid for use with natural gas with a density of no more than 0.8; for different densities, the installation and environmental conditions must also be evaluated.
Page 23
Management measures in- Atmosphere Operating cluded in the use, potentially Regulatory References conditions maintenance and warning explosive manual This type of malfunction is not rea- Breakage of other sonably expected as it involves stat- non-metallic parts ic seals (to the outside) that cannot (malfunction) generate any external leakage.
3.4 - OBLIGATIONS AND PROHIBITIONS The following is a list of obligations and prohibitions to be observed for the safety of the operator: • carefully read and understand the use, maintenance and warning manual; • check whether the downstream equipment is suitably sized according to the performance required of the regulator in the actual operating condition;...
Depending on the operating conditions, use and configuration required, the equipment may generate noise beyond the limits allowed by current legislation in the country of installation. For the value of the noise generated by the equipment and further information, contact PIETRO FIORENTINI S.p.A. ATTENTION!
Page 26
PAGE INTENTIONALLY LEFT BLANK LOW-PRESSURE GAS REGULATOR SAFETY REV. 00 Use, maintenance and warning instructions...
4 - DESCRIPTION AND OPERATION 4.1 - GENERAL DESCRIPTION The equipment is a self-operated dual-stage low-pressure regulator suitable for gaseous fluids such as: • natural gas; • GPL; • non-corrosive gases. The main elements of the equipment are specified in Tab. 4.13.: Pos.
4.2 - OPERATION SERIE FEX equipment consists of regulators featuring: • self-operation; • low pressure suitability; • a dual regulation stage. Tab. 4.14. describes the operation of the equipment in a simplified manner: Step Description The upstream pressure (A) feeds the regulator. The first regulation stage (B) determines the first pressure reduction.
If no written approval is provided, use shall be considered improper. In the event of “improper use”, PIETRO FIORENTINI S.p.A. shall not be held liable for any damage caused to people or property, and any type of warranty on the equipment shall be deemed void.
4.4 - MODELS AND CONFIGURATIONS SERIE FEXprovides 3 standard models based on the nominal flow rate as specified in Tab. 4.16.: Regulator trade Nominal Minimum name flow rate input pressure FEX50 50 m³/h pds + 0.5 bar FEX75 75 m³/h pds + 0.5 bar FEX100 100 m³/h...
Some typical versions are listed below, also by way of example: NOTICE! The different versions of the equipment must be: • contractually established; • set up at PIETRO FIORENTINI S.p.A. plants only Type Description In case of breakage of the working diaphragm, installing a safety diaphragm guarantees: Version •...
4.5 - TECHNICAL FEATURES/PERFORMANCE NOTICE! To classify the functional performance of the equipment, refer to standards UNI 11655:2016 and UNI EN 16129:2013. The main specifications can be found in Tab.4.19: Technical features Design pressure 0.86 MPa (DP) 8.6 bar 0.01 - 0.86 Mbar Inlet pressure range 0.1 - 8.6 bar...
4.6 - SAFETY DEVICES To prevent the safety devices from tripping during normal service (when there are no faults at user level): • do not exceed the maximum capacity values of the gearbox; • do not feed the gearbox with pressures lower than the minimum values specified; •...
4.6.2 - RELIEF VALVE The relief valve (A) is a safety device that is used to: • automatically discharge a gas flow into the atmosphere through the exhaust conveyor (B), when the pressure detect- ed downstream exceeds a pre-set value and •...
4.6.3 - PRESSURE OUTLET NOTICE! For an in-field check of the safety devices, a pressure outlet (A) built in the regulator or on the downstream section of the system is required. Only two types of pressure outlet can be built into the regulator: •...
4.6.3.1 - PROCEDURE OF USE WITH STANDARD PRESSURE OUTLET ATTENTION! The maximum operating pressure for the standard pressure outlet is 0.5 bar. To use the standard pressure outlet (A), proceed as shown in Tab.4.20: Step Action Undo the locking screw (B). Fit the rubber tube on the tang (C) making sure that the connection is sealed.
4.6.3.2 - PROCEDURE OF USE WITH PETERSON MODEL PRESSURE OUTLET ATTENTION! The maximum operating pressure for a Peterson model standard pressure outlet is 10 bar. NOTICE! The pressure gauge (E) and the ring nut (D) are not included in the standard scope of supply and are sup- plied only on request.
Page 38
PAGE INTENTIONALLY LEFT BLANK LOW-PRESSURE GAS REGULATOR DESCRIPTION AND OPERATION REV. 00 Use, maintenance and warning instructions...
5 - TRANSPORT AND HANDLING 5.1 - SPECIFIC WARNINGS FOR TRANSPORT AND HANDLING NOTICE! Transport and handling must be carried out in compliance with the regulations in force in the country of installation by personnel who are: • qualified (specially trained); •...
PIETRO FIORENTINI S.p.A.. NOTICE! PIETRO FIORENTINI S.p.A. shall not be liable for any damage to people or property caused by accidents due to failure to comply with the instructions provided in this manual. Tab. 5.23. describes the types of packaging used: Ref.
3/4 SC x 1"1/4 GP fittings Maximum increase with DN50 flange Tab. 5.25. NOTICE! See the product configurator ('sizing') at PIETRO FIORENTINI S.p.A. (www.fiorentini.com) for equipment dimensions and weights. LOW-PRESSURE GAS REGULATOR TRANSPORT AND HANDLING REV. 00 Use, maintenance and warning instructions...
3/4 SC x 1"1/4 GP fittings Maximum increase with DN50 flange Tab. 5.27. NOTICE! See the product configurator ('sizing') at PIETRO FIORENTINI S.p.A. (www.fiorentini.com) for equipment dimensions and weights. LOW-PRESSURE GAS REGULATOR TRANSPORT AND HANDLING REV. 00 Use, maintenance and warning instructions...
5.3 - EQUIPMENT ANCHORING AND LIFTING METHOD HAZARD! Using lifting equipment (if necessary) for unloading, carrying and handling packages is reserved only for skilled operators who have been properly trained (and are appropriately qualified if required by the regula- tions in force in the country of installation) and are familiar with: •...
5.3.1 - FORKLIFT HANDLING METHOD HAZARD! It is forbidden to: • Do not transit under suspended loads; • Do not move the load over the personnel operating in the site/plant area. WARNING! The following is not allowed on forklifts: • carrying passengers;...
Page 45
Step Action Image Sollevare lentamente il carico di qualche decina di centimetri e veri carne la stabilità facendo attenzio- Inclinare il montante all’indietro (verso il posto guida) per avvantaggiare il momento ribaltante e Adeguare la velocità d ne che il baricentro del carico sia posizionato al centro delle forche di sollevamento. garantire una maggiore stabilità...
• do not install the equipment; • contact PIETRO FIORENTINI S.p.A. and specify the details provided on the equipment nameplate. 5.4.1 - PACKAGING DISPOSAL NOTICE! Sort the various materials making up the packaging and dispose of them in compliance with the regula- tions in force in the country of installation.
5.5 - STORAGE AND ENVIRONMENTAL CONDITIONS WARNING! Protect the regulator from blows and impacts, even accidental, until it is installed. If the equipment needs to be stored for an extended period, the minimum environmental conditions for the intended stor- age are provided in Tab.5.31. Compliance with these conditions will guarantee the declared performance: Conditions Data Maximum storage period...
Page 48
PAGE INTENTIONALLY LEFT BLANK LOW-PRESSURE GAS REGULATOR TRANSPORT AND HANDLING REV. 00 Use, maintenance and warning instructions...
6 - INSTALLATION 6.1 - INSTALLATION PRE-REQUISITES 6.1.1 - ALLOWED ENVIRONMENTAL CONDITIONS WARNING! To safely use the equipment, in full respect of the allowed environmental conditions, follow the data shown on the regulator plate and on any accessories (refer to paragraph 2.8 “Nameplates applied”). The installation site must be suitable for the safe use of the equipment.
6.1.3 - CHECKS BEFORE INSTALLATION With respect to its design pressure (DP), the equipment does not require any further safety device upstream to protect against any overpressure when, for the upstream reduction station, the maximum incidental downstream pressure is: MIPd ≤ 1.1 DP MIPd = Maximum incidental downstream pressure value (for further information, see UNI EN 12186:2014).
WARNING! The installer must: • use the fittings and gaskets supplied with the equipment by PIETRO FIORENTINI S.p.A. • fix the swivel joints (when provided) according to the tightening torques specified by standards: NF E29-533: 2014 and NF E29-536: 2017.
6.3 - GENERAL INFORMATION ON THE LINE The device must be installed in the line, with the arrow on its body pointing to the gas flow direction. In the typical and most frequent installation, the following must be available: Pos. Description Pressure regulator.
NOTICE! When used in gas pressure reduction stations, the device must be installed at least according to the requirements of standards UNI EN 12186:2014 or UNI EN 12279:2007. Equipment vents must be ducted in accordance with UNI EN 12186:2014 or UNI EN 12279:2007 or the standards in force at the place of installation of the equipment.
UNI EN ISO 228-1). Tab. 6.35. NOTICE! The warranty shall be deemed null and void and PIETRO FIORENTINI S.p.A. shall not be held liable for any damage and/or malfunctions if the fittings used during installation are not those supplied. 6.4.1 - POST-INSTALLATION INSTRUCTIONS WARNING! Make sure all connections are properly tightened to prevent any leakage during commissioning.
6.5 - EQUIPMENT ADJUSTMENTS NOTICE! All regulators are calibrated to the values requested by the customer directly at PIETRO FIORENTINI S.p.A. factory. No further adjustments are required. The calibration values are specified on the nameplate (refer to paragraph 2.8). Adjustment Operator qualification •...
Page 56
NOTICE! The relief valve pressure does not need to be adjusted. WARNING! Contact PIETRO FIORENTINI S.p.A. for any further need. Do not make any unauthorised changes to the equipment without the approval of PIETRO FIORENTINI S.p.A. LOW-PRESSURE GAS REGULATOR INSTALLATION REV.
7 - COMMISSIONING 7.1 - GENERAL WARNINGS 7.1.1 - SAFETY REQUIREMENTS FOR COMMISSIONING HAZARD! During commissioning the risks associated with any discharges to the atmosphere of flammable or nox- ious gases must be evaluated. HAZARD! In case of installation on distribution networks for natural gas, consider the risk associated with explosive mixtures (gas/air) being formed inside the piping, if the line is not subjected to inerting.
7.3 - CALIBRATION OF SAFETY DEVICES NOTICE! The equipment is regulated at PIETRO FIORENTINI S.p.A. production plants WARNING! Do not tamper with or make any unauthorised changes to the equipment without the approval of PIETRO FIORENTINI S.p.A.
7.4.1 - COMMISSIONING OF THE REGULATOR WITH SLAM-SHUT VALVE For commissioning of the regulator (A), with shut-off device for maximum/minimum downstream pressure, proceed as shown in Tab. 7.39.: Step Action Slowly open the shut-off valve upstream of the regulator (A) to feed it. Unscrew the protective cap (B).
7.4.2 - COMMISSIONING OF THE REGULATOR WITHOUT SLAM-SHUT VALVE NOTICE! During commissioning there may be a slight leakage of gas from the exhaust duct (B). For commissioning the regulator (A) without slam-shut valve, proceed as shown in Tab. 7.40.: Step Action Slowly open the shut-off valve upstream of the regulator (A) to feed it.
7.5 - PROPER COMMISSIONING CHECK Check the connections made during the installation of the equipment (refer to chapter 6 “Installation”) for proper sealing through a foaming solution (or equivalent control system). 7.6 - RESET OF SAFETY DEVICES AFTER COMMISSIONING HAZARD! Before resetting the safety devices, eliminate the causes that caused them to trip.
7.7 - DRUM ASSEMBLY (UNDERGROUND VERSION OF THE REGULATOR) NOTICE! The drum must only be assembled for the underground version of the regulator. 7.7.1 - DRUM ASSEMBLED TO THE SLAM-SHUT VALVE COVER NOTICE! The drum must always be in a horizontal position with the camera facing the ground. After the equipment has been commissioned (see section 7.4), proceed as shown in Tab.7.41 for mounting the drum on the slam-shut valve cover (A): Step...
7.7.1.1 - REGULATOR RESET To reset the underground version of the regulator with drum fixed on the slam-shut valve cover, proceed as indicated in Tab. 7.42.: Step Action Unscrew the screw (B) anti-clockwise. Remove the drum (C) from the brass fitting (E). Commission the equipment (see paragraph 7.4).
7.7.2 - DRUM FIXED ON THE SECOND STAGE CONTROL HEAD NOTICE! The drum must always be in a horizontal position with the camera facing the ground. After commissioning the equipment (see section 7.4), for mounting the drum fixed on the second stage control head (A), proceed as shown in Tab.
NOTICE! The equipment does not need any periodic checks and maintenance procedures. HAZARD! PIETRO FIORENTINI S.p.A. shall not be held liable for any damage to people and property due to services provided without its approval. WARNING! If you have doubts or there are any functional faults, do not operate. Contact PIETRO FIORENTINI S.p.A.
8.2 - PERIODICALLY CHECKING AND INSPECTING THE EQUIPMENT FOR PROPER OPERATION HAZARD! Checks and inspections must be carried out only by qualified technicians. Periodic checks and inspections Operator qualification • Commissioning technician. WARNING! The PPE listed in this table is related to the risk associated with the equipment. PPE required For the PPE required to protect against risks associated with the workplace, installation or operating conditions, please refer to:...
Page 67
Step Action Checking the slam-shut device for tripping due to maximum/minimum downstream pressure: 1. open the external pressure source by increasing the pressure by approximately: • 2 mbar/s for the BP version; • 5 mbar/s for the MP version; until the slam-shut device trips due to maximum pressure when the reset extension trips;...
8.3 - TIGHTENING TORQUES NOTICE! For the tightening torques of the swivel joints, refer to standards: NF E29-533: 2014 and NF E29-536: 2017. LOW-PRESSURE GAS REGULATOR FUNCTIONAL CHECKS REV. 00 Use, maintenance and warning instructions...
9 - UNINSTALLATION AND DISPOSAL 9.1 - GENERAL SAFETY WARNINGS HAZARD! Make sure that there are no potentially explosive ignition sources in the work area set up to uninstall and/ or dispose of the equipment. WARNING! Before proceeding with uninstallation and disposal, make the equipment safe by disconnecting it from any power supply.
9.4 - INFORMATION REQUIRED IN CASE OF NEW INSTALLATION NOTICE! Should the equipment be reused after uninstallation, please refer to chapters: “Installation” and “Commis- sioning”. 9.5 - DISPOSAL INFORMATION NOTICE! • Proper disposal prevents damage to humans and the environment and promotes the reuse of precious raw materials.
10 - TABELLE DI TARATURA 10.1 - TABELLE DI TARATURA AVVISO! Quando il valore indicato sulla targa del regolatore è uguale al valore minimo o massimo di una molla richiamata nelle tabelle (Tab.10.51. , Tab.10.52., Tab.10.53., Tab.10.54., Tab.10.55. e Tab.10.56.), la molla pre- sente nel regolatore è...
Page 72
VALVOLA DI SFIORO BP FEX 50-75-100 Range molla (mbar) Codice articolo molla Min. Max. 64470027VER 64470030NER I range molla sono riferiti al differenziale fra taratura regolatore ed intervento sfioro. Tab. 10.54. ESECUZIONE MP FEX 50-75-100 Range molla (mbar) Codice articolo Pos.
Page 73
PAGINA LASCIATA INTENZIONALMENTE BIANCA REGOLATORE PER GAS DI BASSA PRESSIONE TABELLE DI TARATURA REV. 00 Manuale uso, manutenzione e avvertenza...
Need help?
Do you have a question about the FEX Series and is the answer not in the manual?
Questions and answers