Primes ScanFieldMonitor SFM Original Instructions Manual
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Primes ScanFieldMonitor SFM Original Instructions Manual

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Original Instructions
ScanFieldMonitor SFM
LaserDiagnosticsSoftware LDS
Revision 01 EN - 05/2021

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Summary of Contents for Primes ScanFieldMonitor SFM

  • Page 1 Original Instructions ScanFieldMonitor SFM LaserDiagnosticsSoftware LDS Revision 01 EN - 05/2021...
  • Page 3 ScanFieldMonitor SFM IMPORTANT! READ CAREFULLY BEFORE USE. KEEP FOR FUTURE USE. Revision 01 EN - 05/2021...

  • Page 4: Table Of Contents

    Switch the ScanFieldMonitor SFM on/off 14.1 Switch on the ScanFieldMonitor SFM ..................28 14.2 Switch off the ScanFieldMonitor SFM ..................28 Position the ScanFieldMonitor SFM with Processing Unit on the building platform of the laser system 15.1 Positioning the ScanFieldMonitor SFM and Processing Unit ............29 15.2 Removing the ScanFieldMonitor SFM from the building platform ..........29...
  • Page 5 19.1 Exchanging the protective window on the device ..............66 19.1.1 Safety instructions ....................67 19.1.2 Exchanging the protective window on ScanFieldMonitor SFM and check O-ring ..68 19.1.3 Exchanging the protective window on the protective window spacer and check O-ring ......................69 Measures for the product disposal...
  • Page 6 ScanFieldMonitor SFM Technical data Dimensions 23.1 ScanFieldMonitor SFM ......................74 23.2 ScanFieldMonitor SFM with protective window spacer ............75 23.3 Device holder ..........................76 23.4 Processing Unit ........................76 Appendix 24.1 Patent notice ...........................77 24.2 GNU GPL license notice ......................77 Revision 01 EN - 05/2021...
  • Page 7 ScanFieldMonitor SFM PRIMES - The Company PRIMES manufactures measuring devices used to analyze laser beams. These devices are employed for the diagnostics of high-power lasers ranging from CO lasers and solid-state lasers to diode lasers. A wave- length range from infrared through to near UV is covered, offering a wide variety of measuring devices to determine the following beam parameters: •...

  • Page 8: Basic Safety Instructions

    In addition, there is an increased risk to health and life. Only use the device in such a way that there is no risk of injury. If you still have questions after reading this operating manual, please contact PRIMES or your supplier for your own safety.

  • Page 9: Symbols And Conventions

    ScanFieldMonitor SFM Liability disclaimer Manufacturer and distributor exclude any liability for damages and injuries which are direct or indirect con- sequences of using the device not as intended or modifying the device or the associated software without authorization. Symbols and conventions...

  • Page 10: About This Operating Manual

    This documentation describes the installation and configuration of the ScanFieldMonitor SFM and the execu- tion of measurements with the PRIMES LaserDiagnosticsSoftware LDS. The LaserDiagnosticsSoftware LDS and the plugin for the ScanFieldMonitor SFM must be installed on the PC for measuring operation of the ScanFieldMonitor SFM. The basic version of the LaserDiagnosticsSoftware LDS and the plugin for the ScanFieldMonitor SFM are included in the scope of delivery.

  • Page 11: Important Notes On The Lithium-Ion Battery (Power Bank)

    ScanFieldMonitor SFM Important notes on the lithium-ion battery (power bank) A power bank is located on the upper side of the Processing Unit. Two different versions are distinguished: • A Processing Unit with exchangeable power bank. For this Processing Unit the power bank can be pulled out and replaced.

  • Page 12: Device Description

    Functional description The measuring system consists of the ScanFieldMonitor SFM and the Processing Unit with power bank. For stable installation of the ScanFieldMonitor SFM on the building platform of the laser system a device holder is supplied. The device holder must be mounted stable in the laser system by the customer and holds the ScanFieldMonitor SFM at the respective measuring position.

  • Page 13: Measuring Principle

    To measure the caustics of the laser beam along the beam propagation direction, the ScanFieldMonitor SFM is raised or lowered by the z-axis of the system to be measured. This allows the ScanFieldMonitor SFM to be moved in z-direction and the beam diameter to be measured in different planes. Thus, all important propaga- tion parameters of the entire caustic of the laser beam are obtained: •...

  • Page 14: Quick Overview Installation

    Chapter 10 on page 16 • Set output voltage • Check charge status Installing the protective window spacer onto the ScanFieldMonitor SFM Chapter 11 on page 18 • For high power densities above 15 MW/cm² on the protective window of the ScanFieldMonitor SFM Chapter 12 on page 20...

  • Page 15: Install/Uninstall Plugin

    ScanFieldMonitor SFM Install/uninstall plugin 1. Close the opened LaserDiagnosticsSoftware LDS. 2. Double-click in the Windows start menu under Primes\LaserDiagnosticsSoftware on the file: Configuration Tool. 3. Click on the Install Plugins tab in the window. 4. Click on the Search for Plugin button.

  • Page 16: Transport

    SFM or the Processing Unit.  Handle the device carefully when transporting or installing it.  To avoid contamination, close the inlet aperture of the ScanFieldMonitor SFM with the sup- plied alignment aid for transport and storage. Charge the power bank A power bank is located on the upper side of the Processing Unit.

  • Page 17: Setting The Output Voltage On The Power Bank

    Setting the output voltage on the power bank The power bank offers the possibility to set the output voltage. The ScanFieldMonitor SFM can be operated with any output voltage of the power bank. However, the power consumption of the Processing Unit is low- est at 12 V output voltage.

  • Page 18: Installing The Protective Window Spacer On The Scanfieldmonitor Sfm

    3. Put on powder-free latex gloves. 4. Remove the protective window holder carefully upwards. 5. Remove the protective window from the ScanFieldMonitor SFM. We recommend to use a suction cup to remove the protective window. 6. Remove the O-ring from the indentation.

  • Page 19: Installing The Protective Window Spacer

    11.2 Installing the protective window spacer 1. Place the protective window spacer on the ScanFieldMonitor SFM. 2. Tighten the protective window spacer with 2 Torx screws M3 x 25 mm (Torx 10 screwdriver).  3. Check for secure fit of the protective window spacer. The protective window spacer must lie flat against the housing of the ScanFieldMonitor SFM.

  • Page 20: Install Device Holder On The Building Platform Of The Laser System

    The ScanFieldMonitor SFM has a square inlet aperture of 20 mm x 20 mm. Within this area the laser radia- tion can enter the device. The scattering structure relevant for measuring amounts approx. 7.5 mm x 7.5 mm.
  • Page 21 ScanFieldMonitor SFM alignment to the laser beam Laser beam Focal plane 10 mm 20 mm 10 mm 10 mm Presentation with perpen- Presentation with max. dicular beam incidence angle of incidence of 20 ° Fig. 12.2: ScanFieldMonitor SFM alignment to the laser beam with installed spacer Revision 01 EN - 05/2021...

  • Page 22: Aligning The Scanfieldmonitor Sfm Using The Alignment Tool

    2. Check the secure fit of the ScanFieldMonitor SFM in the device holder. 3. For an optimal fit, place the alignment tool on the provided drillings of the ScanFieldMonitor SFM. 4. Turn on the pilot laser and align the ScanFieldMonitor SFM.

  • Page 23: Aligning The Scanfieldmonitor Sfm With Protective Window Spacer Using The Alignment Tool

    1. Insert the ScanFieldMonitor SFM into the device holder: 2. Check the secure fit of the ScanFieldMonitor SFM in the device holder. 3. For an optimal fit, place the alignment tool on the provided drillings of the spacer. 4. Turn on the pilot laser and align the ScanFieldMonitor SFM.

  • Page 24: Installation Of The Device Holder On The Building Platform Of The Laser System

    ScanFieldMonitor SFM. For a secure operation the ScanFieldMonitor SFM may only be operated with a device holder that is able to absorb the exiting laser radiation. If the ScanFieldMonitor SFM is mounted by a customer device holder, it must be ensured that this device holder can absorb the emitted laser radiation.

  • Page 25: Electrical Connection

    USB cable with quick-charge plug-in power supply. This is plugged into the USB con- nection socket of the processing unit with the power bank. Please note that the connected ScanFieldMonitor SFM is switched off when the USB cable is pulled out of the USB connection socket of the Processing Unit.

  • Page 26: Connectivity Options Wlan Or Ethernet

    NOTICE Destruction of the network infrastructure If the Processing Unit with ScanFieldMonitor SFM is directly connected to a network via Ethernet, the SFM DHCP protocol randomly assigns IP addresses in the network. Thus, even with a short plugging in of the Ethernet cable, the infrastructure of the network can be dam- aged/destroyed.

  • Page 27: Establish/Disconnect Wlan Connection With The Pc

    ScanFieldMonitor SFM 13.4 Establish/disconnect WLAN connection with the PC Switch on the device according to chapter 14.1 on page 28. Click on the WLAN Icon within the Windows taskbar. The Network & Internet settings win- dow opens. Click on the desired device. In the...

  • Page 28: Switch The Scanfieldmonitor Sfm On/Off

    2. Briefly press the on/off key on the Processing Unit:  The ring light on the Processing Unit lights up.  The display in the power bank shows the discharge power in W.  The ScanFieldMonitor SFM is switched on. 14.2 Switch off the ScanFieldMonitor SFM 1.

  • Page 29: Position The Scanfieldmonitor Sfm With Processing Unit On The Building Platform Of The

    3. Clean the building platform of the laser system. All powder residues and contamination must be removed. 4. Deactivate the coater (scraper). 5. Switch on the ScanFieldMonitor SFM according to chapter 14.1 on page 28. 6. Insert the ScanFieldMonitor SFM into the device holder. DANGER Fire hazard The Processing Unit is equipped with a power bank.

  • Page 30: Measuring

    This chapter describes examples of measurements with the LaserDiagnosticsSoftware LDS and the plugin for the ScanFieldMonitor SFM to familiarize you with the ScanFieldMonitor SFM. For a detailed description of the software installation, file management and evaluation of the measured data, please refer to the separate operating manual LaserDiagnosticsSoftware LDS.
  • Page 31 ScanFieldMonitor SFM NOTICE Damage/Destruction of the device If the housing is irradiated instead of the entrance aperture, it may become hot. An overtem- perature of the device is displayed in the LaserDiagnosticsSoftware LDS. If the housing is irradiated further, the device may be damaged/destroyed.

  • Page 32: Consider The Messages In The Laserdiagnosticssoftware Lds During Measurement

    ScanFieldMonitor SFM 16.2 Consider the messages in the LaserDiagnosticsSoftware LDS during measurement If problems occur during a measurement, the LaserDiagnosticsSoftware LDS displays them in different cat- egories and different colors. Notes Notes provide assistance in interpreting the measurement results and are dis- played in a blue window.

  • Page 33: Connecting The Scanfieldmonitor Sfm With The Laserdiagnosticssoftware Lds

    ScanFieldMonitor SFM 16.3 Connecting the ScanFieldMonitor SFM with the LaserDiagnosticsSoftware LDS 16.3.1 Connect device Switch on the device according to chapter 14.1 on page 28. Only for WLAN connection  Start the WLAN connection according to chapter 13.4 on page 27. Start the LaserDiagnosticsSoftware LDS by double-clicking on the program icon in the start menu group or on the desktop icon.
  • Page 34 ScanFieldMonitor SFM 16.3.2 The device does not appear in the connections window The connection between device and The UDP port should be enabled by a system administrator. LaserDiagnosticsSoftware LDS may be blocked by the firewall.  In Windows > Control panel > Fire- wall, enable the UDP port 20034.

  • Page 35: General Procedure For Measuring

    16.4.1 Open the Device control menu Immediately after connecting the device, open the Device control menu: Click on the Devices tab. Click on ScanFieldMonitor SFM. The Device control menu with the measuring modes is opened. ScanFieldMonitor SFM Measuring modes 16.4.2...

  • Page 36: Configuring And Saving Measurement Settings

    ScanFieldMonitor SFM 16.4.3 Configuring and saving measurement settings After selecting a measurement mode, you can configure numerous measurement and device settings in the Settings and Advanced tabs of the Device Control menu. All available options and settings for SFM measurements will be described in the following chapters on every different measuring task. However, some operating steps in the Device control menu apply equally to all measuring modes.

  • Page 37: Performing Automatic Determination Of The Trigger Amplification

    In general, the trigger amplification to be selected depends on the laser power and the angle of incidence, i.e. on the position of the ScanFieldMonitor SFM within the scan field. If you change one of these parameters, you should determine the trigger amplification again.

  • Page 38: Selecting Automatic Trigger Amplification Measuring Mode

    Selecting automatic trigger amplification measuring mode Connect the device according to chapter 16.3 on page 33 with the LaserDiagnosticsSoftware LDS. The ScanFieldMonitor SFM is estab- lished as a connected device. Click on ScanFieldMonitor SFM. The Device control menu opens. Click the Auto. Trigger amplification...

  • Page 39: Configuring The Advanced Settings (Device Control > Advanced)

    Starting measurement of the automatic trigger amplification Follow the safety instructions in chap- ter 16.1 on page 30. Click on the Start button:  The ScanFieldMonitor SFM waits for 15 s for the laser. Switch on the laser: • The laser must be switched on for ≥ 0.5 seconds.
  • Page 40 ScanFieldMonitor SFM 16.5.7 Displaying the determined trigger amplification in the project tree For documentation purposes, the deter- mined trigger amplification is saved in the project tree. Click on the Projects tab:  The determined trigger amplification is listed in the file structure.

  • Page 41: Basic Settings For All Measuring Modes

    Selecting the measuring mode Expert Connect the device according to chapter 16.3 on page 33 with the LaserDiagnosticsSoftware LDS. The ScanFieldMonitor SFM is estab- lished as a connected device. Click on ScanFieldMonitor SFM. The Device control menu opens. Click on the Expert button...

  • Page 42: Configuring The Settings (Device Control > Settings)

    ScanFieldMonitor SFM 16.6.2 Configuring the settings (Device control > Settings) Click on the Settings tab. Enter the Measurement time in s. Signal amplification Enter the Signal amplification in dB: • The signal amplification is designed to avoid overdriving the detector and to reduce the measured signal amplitude (see also chapter 16.7.6 on...

  • Page 43: Configuring The Advanced Settings (Device Control > Advanced)

    Selection for measured data recording • Triggered: When a measurement is started with the Start button, the ScanFieldMonitor SFM is waiting for the laser for 15 s. This is the default mode for a ScanFieldMonitor SFM measurement. The structure is passed over with the laser switched on.
  • Page 44 You can view and enter values for coor- dinate transformations in the Transforma- tions area. This allows the data measured by the ScanFieldMonitor SFM to be displayed in the device coordinate system or in an external coordinate system. 11. Enter the Translation (x,y,z) mm distances and the Rotation z °...

  • Page 45: Performing Measurement Of A Single Vector

    Selecting the measuring mode Single vector Connect the device according to chapter 16.3 on page 33 with the LaserDiagnosticsSoftware LDS. The ScanFieldMonitor SFM is estab- lished as a connected device. Click on the ScanFieldMonitor SFM. The Device control menu opens. Click on the Single vector button...

  • Page 46: Configuring The Advanced Settings (Device Control > Advanced)

    Starting a single vector measurement Follow the safety instructions in chap- ter 16.1 on page 30. Click on the Start button:  The ScanFieldMonitor SFM is waiting for the laser for 15 s. Switch on the laser / start marking a vector.

  • Page 47: Displaying Single Vector Measurement Result

    ScanFieldMonitor SFM 16.7.5 Displaying single vector measurement result Click on the Projects tab:  All measurements are listed in the file structure.  For information on project manage- ment, please refer to the separate LaserDiagnosticsSoftware LDS oper- ating manual. Right-click on the measurement or measurements to be displayed.
  • Page 48 ScanFieldMonitor SFM The vector direction of the measured beams is automatically detected. Thus, beams can be measured in all directions (x, y, -x, -y) simultaneously. Click on the Fit tab. • The first and last light blue peaks are used to determine the vector direction.
  • Page 49 ScanFieldMonitor SFM 16.7.6 Displaying measurement errors in the LaserDiagnosticsSoftware LDS Click on the Projects tab:  All measurements are listed in the file structure. • If the point in front of the measured vector is red, this indicates an incorrect measurement.

  • Page 50: Performing Measurement Of A Caustic

    ScanFieldMonitor SFM 16.8 Performing measurement of a caustic Please note that some settings are set in the Expert menu according to chapter 16.6 „Basic settings for all measuring modes“ on page 41. 16.8.1 Procedure for measuring a caustic The following overview gives a short description of the procedure. This can also be found in the LaserDiagnosticsSoftware LDS menu Caustic >...

  • Page 51: Selecting The Measuring Mode Caustic

    Selecting the measuring mode Caustic Connect the device according to chapter 16.3 on page 33 with the LaserDiagnosticsSoftware LDS. The ScanFieldMonitor SFM is estab- lished as a connected device. Click on the ScanFieldMonitor SFM. The Device control menu opens. Click on the Caustic button...
  • Page 52 ScanFieldMonitor SFM Continuation Enter the z-position in mm according to your machine coordinate system. Enter the z increment in mm: • This corresponds to the distance on the z-axis until the next measurement. The step size can be both positive and negative.

  • Page 53: Configuring The Advanced Settings (Device Control > Advanced)

    TCP calibration. Determine measuring position Use the selection area for documen- tation. Click on the position where the ScanFieldMonitor SFM is located on the building platform during the measurement. Revision 01 EN - 05/2021...

  • Page 54: Starting A Caustic Measurement

    Starting a caustic measurement Follow the safety instructions in chap- ter 16.1 on page 30. Click on the Start button:  The ScanFieldMonitor SFM is waiting for the laser for 15 s. Switch on the laser / start marking a vector. Measurement is running The measurement is performed with the selected measurement time.

  • Page 55: Displaying The Measurement Results

    Algorithms for evaluating the beam geometry The ScanFieldMonitor SFM with the possibility to measure laser beams with an angle of incidence of +/- 20 ° is a special feature in the field of laser beam characterization, which is usually limited to the vertical beam incidence.
  • Page 56 The beam looks exactly the same in the processing plane of a laser system. The position of the nominal speed z in mm indicates at which z-position the expected/specified nominal speed was determined by the ScanFieldMonitor SFM. Revision 01 EN - 05/2021...
  • Page 57 Note on beam position (beam displacement) Due to the inclined beam incidence, the laser at the protective glass of the ScanFieldMonitor SFM is subject to a parallel offset. In the process of the caustic measurement, the angle of incidence of the laser is deter- mined.

  • Page 58: Performing Measurement Of The Delay Time (Laser On And Laser Off Delay)

    ScanFieldMonitor SFM 16.9 Performing measurement of the delay time (laser on and laser off delay) Please note that some settings are set in the Expert menu according to chapter 16.6 „Basic settings for all measuring modes“ on page 41. 16.9.1 Procedure for measuring the delay time The following overview gives a short description of the procedure.

  • Page 59: Selecting The Measuring Mode Delay Time

    Selecting the measuring mode Delay time Connect the device according to chapter 16.3 on page 33 with the LaserDiagnosticsSoftware LDS. The ScanFieldMonitor SFM is estab- lished as a connected device. Click on the ScanFieldMonitor SFM. The Device control menu opens. Click on the Delay time button...

  • Page 60: Configuring The Settings (Device Control > Settings)

    ScanFieldMonitor SFM 16.9.3 Configuring the settings (Device control > Settings) Click on the Settings tab. Instructions Click the Instructions button to get gen- eral information about the measurement. Note For a delay time measurement, several identical vectors with different speeds must be written.

  • Page 61: Configuring The Advanced Settings (Device Control > Advanced)

    TCP calibration. Determine measuring position Use the selection area for documen- tation. Click on the position where the ScanFieldMonitor SFM is located on the building platform during the measurement. Revision 01 EN - 05/2021...

  • Page 62: Starting A Delay Time Measurement

    Starting a delay time measurement Follow the safety instructions in chap- ter 16.1 on page 30. Click on the Start button:  The ScanFieldMonitor SFM is waiting for the laser for 15 s. Switch on the laser / start marking a vector.

  • Page 63: Displaying The Measurement Results

    ScanFieldMonitor SFM 16.9.6 Displaying the measurement results Click on the Projects tab:  The delay time measurement and all of its single vectors are listed in the file structure.  For information on project manage- ment, please refer to the separate LaserDiagnosticsSoftware LDS oper- ating manual.

  • Page 64: Discussion Of The Measuring Results And Error Analysis

    The LaserDiagnosticsSoftware LDS uses the Gaussian fit method for radius determination by default. Gaussian fit method The measuring signal of the ScanFieldMonitor SFM consists of the time track of the photodiode. The charac- teristic six peaks are generated when the laser passes over the lines of the scattering structure. This means that a one-dimensional integrated measurement signal is generated.

  • Page 65: Troubleshooting

    PC. • Program execution error Restart the PC. Turn the ScanFieldMonitor SFM off and on again. Disconnect the Ethernet or WLAN connection and reconnect the device to the PC. Apart from the ambient The device is not aligned cor-...

  • Page 66: Maintenance And Service

    The operator is responsible for determining the maintenance intervals for the measuring device. PRIMES recommends a maintenance interval of 12 months for inspection and validation. If the device is used only sporadically, the maintenance interval can also be extended up to 24 months.

  • Page 67: Safety Instructions

    ScanFieldMonitor SFM 19.1.1 Safety instructions DANGER Severe eye or skin injury due to laser radiation If the protective window is not correctly positioned, reflections can cause directional laser radiation.  Ensure that the new protective window is positioned evenly in the indentation.

  • Page 68: Exchanging The Protective Window On Scanfieldmonitor Sfm And Check O-Ring

    3. Put on powder-free latex gloves. 4. Carefully remove the protective window holder upwards. 5. Remove the old protective window from the ScanFieldMonitor SFM and dispose it. Use a suction cup to remove the protective window. 6. If there is visible wear, remove the temperature-resistant O-ring from the indentation.

  • Page 69: Exchanging The Protective Window On The Protective Window Spacer And Check O-Ring

    ScanFieldMonitor SFM 19.1.3 Exchanging the protective window on the protective window spacer and check O-ring 1. Observe the safety instructions in chapter 19.1.1 on page 67. 2. Unscrew the 4 Torx screws M3 x 6 mm (Torx 10 screwdriver) at the protective window holder.

  • Page 70: Measures For The Product Disposal

    Max-Planck-Str. 2 64319 Pfungstadt Germany If you are located outside the EU, please contact your local PRIMES distributor to discuss the disposal pro- cedure for your PRIMES measuring device. PRIMES is a registered manufacturer in the German “Used Appliances Register“ stiftung elektro-altgeräte register (stiftung ear) with the number WEEE-reg.-no.

  • Page 71: Declaration Of Conformity

    ScanFieldMonitor SFM Declaration of conformity Revision 01 EN - 05/2021...

  • Page 72: Technical Data

    Dimension of the scattering structure 7.5 mm x 7.5 mm Supply data Power supply Lithium-ion battery (power bank) Output voltage power bank Adjustable 12 V, 15 V, 16.5 V, 19 V, 20 V, 24 V Operating voltage of the ScanFieldMonitor SFM 12 V Capacity 20 100 mAh Energy 73 Wh Weight power bank 515 g...
  • Page 73 ScanFieldMonitor SFM Dimensions and weight Dimensions (L x W x H) ScanFieldMonitor SFM 80 x 80 x 100 mm Protective window 65 x 65 x 40 mm spacer Processing Unit 275 x 160 x 100 mm Weight (ca.) ScanFieldMonitor SFM 1.2 kg Device holder 0.8 kg...

  • Page 74: Dimensions

    ScanFieldMonitor SFM Dimensions 23.1 ScanFieldMonitor SFM 81.5 83.3 41.5 Revision 01 EN - 05/2021...

  • Page 75: Scanfieldmonitor Sfm With Protective Window Spacer

    ScanFieldMonitor SFM 23.2 ScanFieldMonitor SFM with protective window spacer 83.3 81.5 41.5 Revision 01 EN - 05/2021...

  • Page 76: Device Holder

    ScanFieldMonitor SFM 23.3 Device holder 23.4 Processing Unit Revision 01 EN - 05/2021...

  • Page 77: Appendix

    24.1 Patent notice PRIMES is the owner of US patent 10,184,828 which protects a method for determining properties of a laser beam. The ScanFieldMonitor SFM is a sophisticated tool that makes it easier for you to implement this method. 24.2...

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