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Devatec ElectroVap KIT MC Series Instruction & Operation Manual

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Instruction & Operation
Manual
ElectroVap® HUMIDIFIERS
KIT MC Series

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Summary of Contents for Devatec ElectroVap KIT MC Series

  • Page 1 Instruction & Operation Manual ElectroVap® HUMIDIFIERS KIT MC Series...
  • Page 2 ELECTROVAP® KIT MC...

  • Page 3: Table Of Contents

    ELECTROVAP® KIT MC Sommaire SAFETY INSTRUCTIONS 1.1 INTRODUCTION 1.2 IMPORTANT REMARKS 1.3 DECLARATION OF CONFORMITY 1.4 ROHS DECLARATION PRODUCT PRESENTATION 2.1 CHARACTERISTICS 2.2 SIZE 2.3 HUMIDIFIER COMPONENT PARTS 2.4 IMPORTANT INSTRUCTIONS INSTALLATION 3.1 PROCEDURE 3.2 WATER SUPPLY 3.3 DISPERSION TUBE POSITIONING 3.4 STEAM OUTLET 3.5 CONDENSATE DRAINING WITH SIPHON 3.6 DRAIN HOSE CONNECTION...

  • Page 4: Safety Instructions

    • If your package is damaged or missing, please make a complaint to your carrier with a receipt acknowledgment letter within 24 hours and make a declaration to your Devatec agent. • Pictures, graphics, and values may be subject to technical changes without notice.

  • Page 5: Important Remarks

    Devatec guarantees that its devices are one (1) year warranty. Devatec’s liability will be limited exclusively to Devatec’s repair or replacement of the part or product, excluding labor, disassembly, or installation costs. Devatec may also decide to refund the purchase price of the product or part of it, at its discretion.

  • Page 6: Declaration Of Conformity

    2014/35/UE Humidifier DEVICE TYPE MODEL NAME KIT MC Devatec 185 Boulevard des Frères Rousseau MANUFACTURER 76550 Offranville - FRANCE We the undersigned, hereby declare that the equipment specified above conforms to the above Directive(s) and Standard(s). Valid for units with serial number starting from n° 60 001 FRAMBOT Jean-François...

  • Page 7: Product Presentation

    ELECTROVAP® KIT MC 2. PRODUCT PRESENTATION 2.1 CHARACTERISTICS The KIT MC humidifier is an electric humidifier, designed for air humidification in air handling unit. Standard delivery includes: 1. Steam humidifier 2. Technical documentation 3. 3 hose clamps (2 for the steam hose and 1 for the drain hose) Fig.

  • Page 8: Size

    ELECTROVAP® KIT MC 2.2 SIZE RIGHT SIDE FRONT SIDE FRONT SIDE Fig. 2-2. Humidifier sizes KIT MC KIT MC KIT MC 5-15 20-30 40-60 Number of steam outputs Dimension (mm) 178.5 178.5 141.5 Ø 25 Ø 25 2 x Ø 25 Condensate outlet diameter Steam output diameter Ø...

  • Page 9: Humidifier Component Parts

    ELECTROVAP® KIT MC 2.3 HUMIDIFIER COMPONENT PARTS Fig. 2-3. Humidifier component parts upport ower S rain Valve Steam Cylinder Cylinder Retaining Clip Upper Support Filling Cup Water Inlet Valve Main circuit board High water level electrode cable 10 Power electrode cable...

  • Page 10: Important Instructions

    ELECTROVAP® KIT MC 2.4 IMPORTANT INSTRUCTIONS • Ambient temperature: between 5 and 40°C • Ambient humidity: < 80% Relative humidity • Back side: this component heats during operation (up to 60°C). Make sure that the support of the device is not made of a heat-sensitive material. •...
  • Page 11 ELECTROVAP® KIT MC Fixing the device KIT MC 5 to 15-2 KIT MC 20 to 8 trous O 6,5 8 trous O 6,5...
  • Page 12 ELECTROVAP® KIT MC KIT MC 40 à 60 61 0 1 6 trous O 6,5 Fig.2-4. Mounting distances Please read and follow the enclosed safety information and the warning labels inside the humidifier before installation or maintenance. Some steps can be dangerous. Visit our website or contact our operators for technical support.

  • Page 13: Installation

    ELECTROVAP® KIT MC INSTALLATION 3.1 PROCEDURE • Remove the device from its original packaging and check its condition. If there is any defect in the appliance, make a detailed complaint to the carrier within 3 days. • Remove the steam cylinder and place it carefully on the floor. Step 1 •...
  • Page 14 ELECTROVAP® KIT MC Step 4 ▪ Present your cylinder as shown in the figure opposite (steam cylinder outlet inside the spring). ▪ Lift your cylinder and insert its foot into the body of the drain valve. ▪ For the KIT MC 40 to 60, proceed in the same way for the 2nd cylinder.

  • Page 15: Water Supply

    ELECTROVAP® KIT MC 3.2 WATER SUPPLY Recommendation 3.2.1 Our device is designed to be used with any following water type: ✓ drinking water (according to Directive 98/83/EEC, TH (French grade) between 0°fH and 40°fH and conductivity between 250 µS/cm and 1000 μS/cm ✓...

  • Page 16: Dispersion Tube Positioning

    0,9 0,8 1,1 1 1,4 1,3 1,8 1,7 2,3 2,2 3,5 3,4 This calculation table is to be used for temperatures between 20°C and 25°C (68°F to 77°F) (Maximum air speed 5 m/s). For calculated distances, contact your Devatec agent.
  • Page 17 • If the recommended distances cannot be met, please contact Devatec or their authorized agent for an alternative solution. • Make sure the distances are met, if this is not possible, please contact your Devatec agent.
  • Page 18 ELECTROVAP® KIT MC Make sure that spaces and distances are respected. If you have any doubts about the calculation, please contact us. H1 = 110 mm = Minimum height between the duct floor and the axle of the steam pipe. H2 = 140 mm minimum for a standard mounting / 110 mm minimum for a stair mounting.
  • Page 19 ELECTROVAP® KIT MC Fig. F 3-3. Vertical ducts Fig. G 3-3. Ducts with limited height In vertical ducts where the air flow is upward or In ducts with limited height, the distribution downward, the steam distribution pipe(s) must pipe(s) can be tilted by 30° to get the 80 mm. be tilted by 15°...

  • Page 20: Steam Outlet

    ELECTROVAP® KIT MC 3.4 STEAM OUTLET 1. Preferably use a flexible steam hose that is resistant to a temperature of 100°C. NB: when new hoses are installed, a smell of burnt plastic may be smelt during the first running of the steam humidifier.

  • Page 21: Condensate Draining With Siphon

    ELECTROVAP® KIT MC 3.5 CONDENSATE DRAINING WITH SIPHON Fig. A 3-5. Fig. B 3-5. The condensate hose must not be directly connected to the public sewerage network. H min. (mm) = P (Pa)/10 with P = absolute pressure of the air handling unit or the ventilation duct...

  • Page 22: Drain Hose Connection

    ELECTROVAP® KIT MC 3.6 DRAIN HOSE CONNECTION The following drawing shows the drain hose connection that should be made. Use a Ø 25 mm rubber drain hose with the 2 supplied hose clamps, heat-resistant (up to 100°C). Connect the hose to the draining system. Regular replacement is recommended. If rigid piping is used, it must be a heat-resistant PVC material (up to 100 °C).
  • Page 23 ELECTROVAP® KIT MC A funnel can also be used (see picture below), but it should be offset from the underside of the unit to prevent any steam and/or condensation from getting into the cabinet. CAUTION: keep a minimum downward slope of 10° for both the draining & overflow hoses of the humidifier and for the general drain pipe.

  • Page 24: Electrical Connections

    ELECTROVAP® KIT MC 3.7 ELECTRICAL CONNECTIONS All work on the electrical parts must be carried out by qualified and authorized personnel. In addition, before making any electrical connections, check that your installation has been determined from the values in the below table. Electronic components are sensitive to electrostatic charges.
  • Page 25 ELECTROVAP® KIT MC PRESENTATION OF THE MAIN ELECTRONIC BOARD (500102 –1TI) 3.7.2 Drain valve control Inlet water valve + Fuse F3 : 2A control + Fuse F2: 2A Dry contact Remote default Transformer Option: Display Board Option: Proportional Control Signal ( + ) => 20 Push button Signal ( - ) =>19 manual draining...

  • Page 26: Controls Signal Connection

    ELECTROVAP® KIT MC 3.8 Controls Signal Connection The wiring of the optional equipment must be made with 0.75 mm shielded cable. This control signal wire should not be routed with a power cable. ON/OFF CONTROL Control Switch KIT MC Display card needed CTRL SIGNAL TYPE ON - OFF CONTROL Safety High...
  • Page 27 ELECTROVAP® KIT MC DIGITAL CONTROL (MODBUS) (display board needed) CTRL SIGNAL TYPE Control signal type setting in humidifier menu DIGITAL CONTROL XXXX RS485 – HARDWARE CONNECTION RS485 connection must be plugged on the J2 connector: • Terminal 1: Data - •...
  • Page 28 ELECTROVAP® KIT MC Option: REMOTE INFORMATION BOARD 3.8.1 The contact can be changed to NO or NC by wiring according to the following diagrams (e.g. wiring on 30 & 31 = NO contact). Main board Ref : 500102 33 34 35 30 31 32 36 37 38 X22 Connector (36-37-38): Remote steam...
  • Page 29 ELECTROVAP® KIT MC MODBUS RTU and BACNET MSTP communication parameters 3.8.2 Modbus RTU Bacnet MSTP 2400 / 4800 / 7200 / 9600 (par défaut) / 14400 / 19200 / 28800 / Speed of communication 38400 / 57600 / 115200 / 230400 Packet size 8 bits Parity Bit...
  • Page 30 ELECTROVAP® KIT MC 0: Idle 1: Steam Gen 2: End of 30004 Have 00000003 Run status season 3: Failure 4: Manual drain 5: Maintenance 30005 Have 00000004 maintenance counter (Hours) 30006 Have 00000005 time (Hours) time before end-of-season 30007 Have 00000006 (Hours) draining...
  • Page 31 ELECTROVAP® KIT MC WIRING DIAGRAMS 3.8.3 KITMC 5 Up[V] - 3x380-400-420-440-460-480-575-600Vac / 50-60Hz...
  • Page 32 ELECTROVAP® KIT MC KITMC 8 à 20 Up[V] - 3x380-400-420-440-460-480-575-600Vac / 50-60Hz...
  • Page 33 ELECTROVAP® KIT MC KITMC 30 Up[V] - 3x380-400-420-440-460-480-575-600Vac / 50-60Hz...
  • Page 34 ELECTROVAP® KIT MC KITMC 40 Up[V] - 3x380-400-420-440-460-480-575-600Vac / 50-60Hz...
  • Page 35 ELECTROVAP® KIT MC KITMC 50-60 Up[V] - 3x380-400-420-440-460-480-575-600Vac / 50-60Hz...

  • Page 36: Commissioning

    ELECTROVAP® KIT MC COMMISSIONING Before operation, please check that your installation complies with the manufacturer's technical recommendations. Check all power cables electrical connections. Remove the blocking blue foam ring from the tank. • Open the main water supply valve. • Switch on the device (power and control voltage 24Vac). •...

  • Page 37: Maintenance

    ELECTROVAP® KIT MC MAINTENANCE 5.1 GENERAL INFORMATION Periodic checks • After an hour of operation, check for no water leaks in the middle and foot of the cylinder. • After 50 hours of operation, check the condition of the cylinder. Make sure no arcing or flicker occurs between the electrodes during operation.

  • Page 38: Steam Cylinder Cleaning

    ELECTROVAP® KIT MC 5.2 STEAM CYLINDER CLEANING ESTIMATED CYLINDER MAINTENANCE CURVE X – steam demand Hours of operation Example: for a humidifier operating at 100% capacity, using water with a TH20, the cylinder will need to be cleaned or changed after 800-900 hours of operation. •...

  • Page 39: Cylinder Replacement Method

    ELECTROVAP® KIT MC 5.3 CYLINDER REPLACEMENT METHOD • Drain the cylinder by pressing the drain button and wait until the cylinder is completely empty. The message "DRAINING CYCLE OVER" appears. • Turn off power of the power circuits (in the general electrical cabinet) and control system located on the front of the device.

  • Page 40: Drain Valve

    ELECTROVAP® KIT MC 5.5 DRAIN VALVE The drain valve should be maintained whenever the steam tank is maintained or changed. • Once the tank is out of the humidifier, disconnect the drain valve supply cables (Item 1). • Unscrew the nut and the plastic protection of the supply coil (Item 2 & 3). •...

  • Page 41: Water Inlet Valve

    ELECTROVAP® KIT MC 5.6 WATER INLET VALVE Maintenance of the water inlet valve is to be done after the first 50 hours of operation. Thereafter, twice a year (minimum). • Switch the appliance off. • Switch off the water supply to the humidifier and unscrew the water supply hose.

  • Page 42: Spare Parts

    ELECTROVAP® KIT MC SPARE PARTS 6.1 HYDRAULIC PART N° Code Description D110136-SC-SP Complete filling cup for 1 SC D110136-MC-SP Full filling cup for 1 MC D110146-SP Tightening clamp - 12x22mm D110139-SP Tightening clamp - 16x27mm D110140-SP Tightening clamp - 20x32mm D110141-SP Tightening clamp - 25x40mm D108256-SP...
  • Page 43 ELECTROVAP® KIT MC N° Code Description D110214-SP Set of 3 power electrodes for cylinder SC D110217-SP Set of 3 power electrodes for cylinder MC D110212-SP SC cylinder seal D110213-SP MC cylinder seal D110221-SP Brass nut for electrode (Bag of 3) D110233-SP Bag of screws, nuts, cylinder washers D110209-SP...

  • Page 44: Water Inlet Valve

    ELECTROVAP® KIT MC 6.2 WATER INLET VALVE N° Code Description D110157-SP Water inlet valve (1 cylinder) D110771-SP Water inlet valve (2-3 cylinders) D116655-24 Coil 24V D116655-24-UL UL coil 24V D111775-SP Valve bracket Fig. 6-2. Water inlet valve exploded view 6.3 DRAINING CIRCUIT N°...

  • Page 45: Electrical Part

    ELECTROVAP® KIT MC 6.4 ELECTRICAL PART N° Code Description D121389-14-SP Main Board KIT MC (1TI) D50931-SP Remote information board D50932-SP Contactor 24Vac D113642-100 Transformer 380-600V/115-230V/100VA D110128-50-SP Transformer : Prim : 2x115V / Sec : 2x12V / 50VA D116631-SP Fuse fast 2A (Bag of 6) D116718-SP Fuse fast 5A (Bag of 6) Location...
  • Page 46 ELECTROVAP® KIT MC...
  • Page 47 ELECTROVAP® KIT MC...
  • Page 48 Tel. +33 (0)2 35 04 61 41 → Email : france@devatec.com Devatec continue à développer ses produits. Pour cette raison, les caractéristiques et les spécifications des produits peuvent changer sans préavis. Version originale. KIT MC – 07/21 Edition - V 3.0.X program version...

This manual is also suitable for:

Electrovap kit mc 5Electrovap kit mc 15Electrovap kit mc 20Electrovap kit mc 30Electrovap kit mc 40Electrovap kit mc 60

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