Devatec ELECTROVAP RTH-LC Series User Manual

Resistive steam humidifier
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Summary of Contents for Devatec ELECTROVAP RTH-LC Series

  • Page 1 User’s manual only Pictures for illustra ve purposes...
  • Page 2: Table Of Contents

    RTH-LC LECTRO Contents Safety information Product accreditation Delivery contents Dimensions & Weights Humidifier component parts Installation Installation steps Step 1 - Wall mounting & installation 11-13 Step 2 - Water connection Step 3 - Steam pipe positioning 15-21 Step 4 - Condensate draining 22-23 Step 5 - Electrical connections 24-37...
  • Page 3: Safety Information

    Any loss or damage during delivery should be reported to carrier by registered letter within 3 working days and be advised to devatec or to authorized dealer. It is recommended that the ElectroVap RTH-LC humidifier be kept in its transit packaging for as long as possible prior to maintenance.
  • Page 4: Safety Information

    RTH-LC LECTRO Safety information IMPORTANT This section should be read carefully to ensure safe and correct installation of your humidifier. GENERAL This manual contains all details necessary for the planning and installation of the ElectroVap RTH-LC humidifier. In addition commissioning and maintenance details are included. The manual is intended for use by engineers and properly trained technical personnel.
  • Page 5: Product Accreditation

    EN 60335-2-88: Low voltage : safety of electrodomestical devices and similar, concerning humidifiers EN 60204-1: Safety of machinery—Electrical Equipment of machines—Part 1 : General requirements Manufacturer’s name & address devatec 87 Rue Feu Saint Eloi 76550 Ambrumesnil - FRANCE Type of equipment Steam humidifier Model name &...
  • Page 6 RTH-LC LECTRO RoHS declaration devatec sas Rue Feu St Eloi 76550 Ambrumesnil France Confirms that the ElectroVap RTH steam humidifier is manufactured in compliance with the European regulations 2002/95/EU (RoHS). This guideline regulates after July 1 2006 the use of mercury, cadmium, lead (soldering processes), chrome VI as well as PBB and PBDE.
  • Page 7: Delivery Contents

    Delivery content Any loss or damage during delivery should be reported to carrier by registered letter within 3 working days and be advised to devatec or to authorized dealer. It is recommended that the ElectroVap RTH-LC humidifier be kept in its transit packaging for as long as possible prior to maintenance.
  • Page 8 RTH-LC LECTRO Dimensions RTH-LC 3 to 30 A Width B Height C Depth 1 Steam outlet a Draining outlet Weight empty Weight in operation Metal cabinet painted with RAL 7035 thermo-gloss only Pictures for illustra ve purposes...
  • Page 9: Humidifier Component Parts

    RTH-LC LECTRO Humidifier component parts RTH - LC 3 to 30 Steam hose Power contactor Ø12x16mm water feed hose Grommet Ø16x27mm tightening clamp Filling cup Boiler Ø18x22mm overflow hose Heating element Water inlet valve Drain valve Display board Water level detector Main PCB board Drain outlet Water level management board...
  • Page 10: Installation Steps

    Please read, heed and follow the enclosed information for the installation of the humidifier and the steam, water and electrical networks. For further technical assistance, feel free to call devatec. Failure to adhere to manufacturer’s installation recommendations will invalidate your warranty.
  • Page 11 The rear part of the RTH-LC becomes hot during operation (about 60°C). Make sure that the surface on which the humidifier is installed can sustain hot temperatures. The devatec steam humidifiers are designed to be installed on wall. Make sure that the surface the humidifer is hanged on is strong enough.
  • Page 12 RTH-LC LECTRO Installation - Step 1 NOTA BENE : Use attachment equipment appropriate to the support. Installation procedure : Unpack your humidifier. Mark the 4 mounting holes and drill. Insert pegs. Screw the upper screws (diam 6mm) allowing about 10 mm for hanging the cabinet.
  • Page 13 RTH-LC LECTRO Installation - Step 2 A fresh mains cold water service should be used to supply the unit. The wa- ter pressure should be between 1 & 6 bars & should not exceed 40°C in temperature. In case the water pressure exceeds 6 bar, a water regulator valve must be used.
  • Page 14 It permits to have vapor trails (absorbing distances) as short as 600 further reference, please contact devatec or their authorized agent. ExpressPack Steam distribution selection table Steam distribution pipe for RTH-LC 3 to 30 D25 or D40 -L290 D25 or D40 -L590...
  • Page 15 RTH-LC LECTRO Installation - Step 3 Evaporation distance or vapor trail « D » A certain length is required so that the steam coming out of the steam distribution pipe be absorbed by the air. All along this length, descrided as the evaporation distance, the steam can still be seen in the airflow as a mist which can condensate in water against any obstacle if placed within.
  • Page 16 A high humidity limit humidistat must be installed in the duct to stop the humidifier in case the level of humidity exceeds the preset value. In case the recommended distances cannot be met, please contact devatec or their authorized agent for an alternative solution.
  • Page 17 Installation - Step 3 Please meet the following dimensions and spaces according to your configuration. For further information, please contact devatec or their authorized agent. H1 = 110mm = Minimum height between the duct floor and the axle of the steam pipe.
  • Page 18: Step 3 - Steam Pipe Positioning

    RTH-LC LECTRO Installation - Step 3 Steam pipe positioning In duct with limited height, the distribution pipe(s) In vertical ducts where the air flow is can be tilted by 30° to get the 80 mm minimum upward or downward, the steam height.
  • Page 19 RTH-LC LECTRO Installation - Step 3 For ensuring the best steam distribution possible, we would recommend to install the steam pipes as per the two methods described underneath. How to install in a duct Your steam pipes must be screwed onto the ventilation duct by the fixing plate with a set of 4 bolts and nuts of Ø...
  • Page 20 RTH-LC LECTRO Installation - Step 3 1. Use preferably hose from our supply NB : when brand new hoses are installed, a smell of burning may be smelt during the first running of the steam humidifier. This is normal and will eventually dispel. 2.
  • Page 21 RTH-LC LECTRO Installation - Step 3 0,50m mini Three ventilation packs permit the use of the humidifier in direct in-space applications where there is no ductworks. The Blower Packs BP1 & BP2 can be set on the top of the RTH-LC 5 to 15 while a wall setting is required for the models ranging up.
  • Page 22 Installation - Step 4 Pciture.1 The following drawings show the water draining connections that should be made. 1. The devatec supplied drain hose should be used : RTH-LC 3 to 30 : 1 m Ø 25 mm hose with 1 hose clamp (supplied).
  • Page 23 RTH-LC LECTRO Installation - Step 4 Drain water cooling kit (option) How it works The draining waters of steam humidifier are very hot and it may be necessary to cool them down. This unsophiticated device makes it possible to cool them down to 65°C when the feeding water is about 15°C.
  • Page 24 RTH-LC LECTRO Installation - Step 5 RTH-LC steam humidifier in 1 x 230V - 50/60Hz Steam Nb of Power of Nb of Amperage Power Nb of production Voltage (V) heating heating phase(s) (KW) boiler(s) (kg/h) element(s) element (KW) 1,9 (230V) 4,3 (230V) RTH-LC steam humidifier in 3x 208V - 50/60Hz Steam...
  • Page 25 RTH-LC LECTRO Installation - Step 5 RTH-LC steam humidifier in 3x 400V - 50/60Hz Steam Nb of Power of Nb of Amperage Power Nb of production Voltage (V) heating heating phase(s) (KW) boiler(s) (kg/h) element(s) element (KW) 1,9 (277V) 1,9 (230V) 4,3 (277V) 4,3 (230V) 3x4,3 (230V)
  • Page 26 RTH-LC LECTRO Installation - Step 5 RTH-LC steam humidifier in 3x 480V - 50/60Hz Steam Nb of Power of Nb of Amperage Power Nb of production Voltage (V) heating heating phase(s) (KW) boiler(s) (kg/h) element(s) element (KW) 1,9 (277V) 4,3 (277V) 3x1,9 (277V) 3x4,3 (277V) 6x4,3 (277V)
  • Page 27: Step 5 - Electrical Connections

    RTH-LC LECTRO Installation - Step 5 ELECTRICAL CONNECTIONS All works concerned with electrical installation must be carried out by a skilled and qualified personnel. Make sure that all incoming power supplies are isolated before installation and maintenance of the ElectroVap RTH-LC humidifier. 1 - Power supply isolator and MCB ( near the unit ) 2 - Power supply cable 3 - Electrical compartment...
  • Page 28 RTH-LC LECTRO Installation - Step 5 Transformer (option) Humidifier without neutral fitted with a 400/230V transformer The RTH-LC 5/3 to 15 humidifiers are electrically supplied in 3x400v + G + N. In case a neutral line is not available, this can however be easily substitued by the use of our optional transfomer preventing the installation of a specific neutral line.
  • Page 29 In most of cases, those resistors are useless and should be disa- bled. Communication settings Some settings are really important for a great communication with Devatec humidifiers. Speed of the communication 9600 Bauds/sec (changeable) Packet size 8 bits...
  • Page 30 RTH-LC LECTRO Installation - Step 5 REGISTER MAP only Pictures for illustra ve purposes ALL WORKS CONCERNED WITH THE ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY SKILLED AND QUALIFIED PERSONNEL.
  • Page 31 LEVELS DETECTOR see SCH PUISS (détecteur de niveaux) POWER LAMP Devatec Ref: 500851/02 White / blanc T°C Butée pt100 Reds / rouges dans Blindage cuve Devatec: Ref: 500600/03 Butée 2/T1 3/A1+ 1/L1 4/A2- Butée Butée 14NO 13NO HUMIDIS. 0-10V DEVATEC Réf:500100-02 Butée...
  • Page 32 LEVELS DETECTOR see SCH PUISS (détecteur de niveaux) POWER LAMP Devatec Ref: 500851/02 White / blanc T°C pt100 Butée Reds / rouges dans Blindage cuve Devatec: Ref: 500600/03 Butée 2/T1 3/A1+ 4/A2- 1/L1 Butée Butée 14NO 13NO HUMIDIS. 0-10V DEVATEC Réf:500100-02 Butée...
  • Page 33 Devatec Ref: 500851/02 Butée White / blanc T°C 2/T1 3/A1+ pt100 Reds / rouges dans Blindage cuve 4/A2- 1/L1 Butée Devatec: Ref: 500600/03 2/T1 3/A1+ 4/A2- 1/L1 Butée 14NO 13NO DEVATEC Réf:500102 Butée COUVERCLE PORTE ELEC Diam: 18 AWG ENTRETOISE...
  • Page 34 RTH-LC LECTRO Installation - Step 5 RTH –LC 3 & 5 STEAM HUMIDIFIERS in 1 x 230V 1,9KW-230V 4,3KW-230V RTH-LC 8 STEAM HUMIDIFIER in 3x208-230V 1,9KW-230V 1,9KW-230V 1,9KW-230V only Pictures for illustra ve purposes ALL WORKS CONCERNED WITH THE ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY SKILLED AND QUALIFIED PERSONNEL.
  • Page 35 RTH-LC LECTRO Installation - Step 5 STEAM HUMIDIFIER RTH-LC 5/3 to 15 in 3x 380V to 600V 3X380 - 400 - 415V 1,9KW-277V 1,9KW-277V 1,9KW-277V 1,9KW-230V 1,9KW-230V 1,9KW-230V 4,3KW-277V 4,3KW-277V 4,3KW-277V 4,3KW-230V 4,3KW-230V 4,3KW-230V 3X440 - 460 - 480V 3X575 - 600V 1,9KW-277V 1,9KW-277V 1,9KW-277V...
  • Page 36 RTH-LC LECTRO Wiring diagrams RTH-LC 20 & 30 STEAM HUMIDIFIER in 3x380V to 600V 3X380 - 400 - 415V 4,3KW-277V 4,3KW-277V 4,3KW-277V 4,3KW-277V 4,3KW-277V 4,3KW-277V 4,3KW-230V 4,3KW-230V 4,3KW-230V 4,3KW-277V 4,3KW-277V 4,3KW-277V 3X440 - 460 - 480V 4,3KW-277V 4,3KW-277V 4,3KW-277V 1,9KW-277V 1,9KW-277V 1,9KW-277V 4,3KW-277V...
  • Page 37 RTH-LC LECTRO Installation - Step 5 WATER LEVEL MANAGEMENT BOARD Devatec Ref: 500851/02 Wiring connection of the water level sensors (tap water humidifier) DETECTEUR DE NIVEAUX Wiring connection of the water level float contacts (DI humidifier) only Pictures for illustra ve purposes...
  • Page 38 0 _ 10 V 4 _ 20 mA 0 _ 20 V 1 _ 5 V RTH-LC + HUMIDITY SENSOR 1 2 3 4 DEVATEC SENSOR V+ g Rh Devatec Sensor 1 2 3 4 0 _ 5 V SENSOR...
  • Page 39: Setting Up

    RTH-LC LECTRO Setting up Before putting your humidifier in operation, please make sure that your installation is in conformity with the manufacturer’s technical specifications. Remove the blocking ring from the cylinder.  Open the water valve of the main water line. ...
  • Page 40: User Information Menu

    LECTRO User information menu Any press on the enter key MENU: HUMIDIFIER from any of these menus. STATUS This display shows up WWW.DEVATEC.COM/ shortly when the humidifier is powered on ELECTROVAP/02_20_1 or when in stand-bye mode MENU : USER INFORMATION MENU...
  • Page 41: User Information Menu

    RTH-LC LECTRO User information menu (CONTINUED) CHECK THE SAFETY STEAM DEMAND STEAM DEMAND XX SWITCH NO DEMAND If there is no If safety switch open & Standard working steam demand steam demand on SAFETY SWITCH NO DEMAND FILLING IN PROGRESS (1-2) OPEN MODBUS STOP PLEASE WAIT...
  • Page 42 RTH-LC LECTRO User information menu Continued HOUR METER STEAM METER DRAINING AFTER XX H STOP If end of period draining has been enabled ELECT. POWER XX.XKW HOME MENU only Pictures for illustra ve purposes...
  • Page 43: Humidifier Status Menu

    RTH-LC LECTRO Humidifier status menu MENU: CHANGING MENU Any press on the enter key CONFIGURATION from any of these menus. HUMIDIFIER CON- FIGURATION CONTROL SIGNAL IN XXXXXXXXXXX TOTAL STEAM PRO ( XXXX KG) TOTAL HOURS RUN XXXX H WATER QUALITY XXXXXXXXXXX POWER SUPPLY XXXXXX V...
  • Page 44: Changing Parameters Menu

    RTH-LC LECTRO Changing parameters menu TTENTION  A press on button 1 will allow you to shift to sub-menu for changing configuration parameters.  Then scroll display using the up (2) or down (3) keys.  The selected parameter will flash and press return key (1) for recording. MENU: CHANGING UNIT MENU: HUMIDIFIER CONFIGURATION...
  • Page 45: Changing Parameters Menu

    CONTROL SIGNAL IN sensor 4 steps, 0-10V / 2-10V controler, 0-20 / 4-20 mA   XXXXXXXXXXXX controler, 1-5V sensor, Devatec sensor  STEAM CAPACITY LIMIT Possible value : between 20 and 100 % if On/Off control XX % otherwise 50-100 %...
  • Page 46 RTH-LC LECTRO Changing parameters menu Possible value : YES or NO COOLING TANK : This enables or not a cooling cycle of the water tank before servicing Possible value : between 0.5 and 20 sec CYCLIC DRAIN PERIOD This allows to adjust the time of short drains after a succession X.X SEC of water intakes.
  • Page 47 RTH-LC LECTRO System management - Messages Alerts and alarms This means that the temperature inside the water tank is too high. The heating elements are no longer completely FAULT : NEED FOR A immersed. CHECKING / A1 When this alarm is shown, the water tank is drained out, the genaral fault alert is trigged on and the humidifier is stopped.
  • Page 48 RTH-LC LECTRO System management - Messages Alerts and alarms This means that there is no water supply. The water level does not reach the low water detection level NO WATER / LEVEL (the unit cannot produce steam). The fault is trigged on after DETECTOR / A2 some time.
  • Page 49 RTH-LC LECTRO System management - Messages This means that the water feeding does not work well. Alerts and alarms The alert is trigged on 8.5 mn after the feeding has begun CLEAN UP THE LEVEL and that the water has exceeded the low level dectection (the unit can produce steam).
  • Page 50 RTH-LC LECTRO System management - Messages Alarms & alerts This means that the temperature sensor either fails or does TEMP. (°C) SENSOR not work correctly. NO CONNECTED / A4 In any of these cases, the humidifier is stopped. Message with model previous to program version T°C sensor missing RTHLC V02_20 Causes and corrections...
  • Page 51 RTH-LC LECTRO System management - Messages Maintenance warnings This means that the maintenance of the tank and of the CLEANING OUTLET draining and filling circuits are to be done. VALVE + TANK / M1 Do not forget to replace the tank gasket. Message with version program prior to program version RTH06-24 CLEANING : OUTLET VALVE + TANK...
  • Page 52 RTH-LC LECTRO Tank maintenance Drain the tank out by pressing the ma-  nual drain button (s.a. picture n°1). Wait Picture n°1 for complete draining and allow the tank to cool down (if this feature has been enabled). Cut off the power supply at the power ...
  • Page 53 RTH-LC LECTRO Tank maintenance After making an alignement mark on both  the body and the cover, put the heating (continued) element assembly on the top of the humidi- fier (s.a. picture n° 6). Picture n°6 Put a container or the optional flexible lime ...
  • Page 54: Valves Maintenance

    RTH-LC LECTRO Maintenance - Valves DRAIN VALVE MAINTENANCE The drain valve should be maintained whenever the steam cylinder is maintained or changed. Once the steam cylinder has been pulled out (please refer to the « cleaning of the steam cylinder » page ), disconnect the drain valve supply wires.
  • Page 55: Valves Maintenance

    RTH-LC LECTRO Maintenance - Valves INLET VALVE MAINTENANCE The inlet valve should be maintained every 6 months as a minimum and after 50 hours operation. Isolate the water supply and remove the water supply hose from the valve. Disconnect the electrical wires from the coil. Untighten the collar clamp and remove the water feed hose.
  • Page 56: Split Views & Component Parts

    RTH-LC LECTRO Split view & component parts Stainless steel steam tank RTH-LC 3 to 30 Code Description Stainless steel cylinder S.S. cover with Ø25 or Ø40mm outlet 930500 Heating element 1,9KW (230V) 930547 Heating element 1,9KW (277V) 930543 Heating element 1,9KW (346V) 930503 Heating element 4,3KW (230V) 930548...
  • Page 57: Split Views & Component Parts

    RTH-LC LECTRO Split view & component parts Water level detectors RTH-LC 3 to 30 Code Description 930585 RTH-LC water level assembly 930588 EPDM70 « O » ring Ø88x3mm 930587 Water level sensors (set of 4)  eyelet terminal  Stainless steel bolt Ø4mm ...
  • Page 58 RTH-LC LECTRO Split view & component parts Water inlet valve Code Description 930160 Inlet valve solenoid coil Inlet valve body N2 930224 Screw 3/4" 930151 Complete inlet valve Water drain valve Code Description 930307 Drain valve body 930189 Drain valve O ring (bag of 10) 930161 Drain valve solenoid coil 930220 Insert (+ drain valve coil) 930153 Complete drain valve...
  • Page 59 RTH-LC LECTRO Split view & component parts Drain cups Code Description 930359 RTH-LC upper & lower drain cups Electronic circuitry Code Description 930532 RTH-LC main board (ref: 500102-10) 930530 Water level control board (ref: 500851/02) 930101 Display board (ref: 500600/03) 930106 Remote information board (option) (ref: only...
  • Page 60 RTH-LC LECTRO Split view & component parts Electrical Din rail Code Description 930097 Electrical terminal JSAK 2,5 EN for RTH-LC 3 to 15 930329 Electrical terminal WDU 2.5 for RTH-LC 20 &30 930549 Static relay + heatsink RTH-LC 930093 Power contator LC1-D32 930094 Electrical terminal JSAK 16 EN for RTH-LC 5 to 15 930330...
  • Page 61 only Pictures for illustra ve purposes...
  • Page 62 only Pictures for illustra ve purposes...
  • Page 63 only Pictures for illustra ve purposes...
  • Page 64 76550 Ambrumesnil - France LR 94104-2 Export Division: tel. +33 (0)2 35 83 06 44 or +33 (0)2 35 83 03 86 fax. +33 (0)2 35 85 36 72 Email: export@devatec.com - www.devatec.com only Pictures for illustra ve purposes devatec reserves the right to change specifications or design of the equipment described in this brochure without prior notice.

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