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Related Manuals for GENERAL D'ASPIRAZIONE 126M
Summary of Contents for GENERAL D'ASPIRAZIONE 126M
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Page 1: Installation, Use And Maintenance Manual
Installation, Use and Maintenance Manual... -
Page 2: Table Of Contents
>>> CONTENTS Use and Maintenance Manual MONOBLOCK Vacuum Unit Sommario Installation, Use and Maintenance Manual ........................1 1. General safety information ..............................3 2. MONOBLOCK vacuum unit technical features ....................... 9 3. Movement and unpacking ..............................16 4. Installation of the MONOBLOCK vacuum unit ........................ 17 5. -
Page 3: General Safety Information
>>> General safety information Use and Maintenance Manual MONOBLOCK Vacuum Unit 1. General safety information Read this manual carefully before starting operations of movement, unpacking, installation, use, maintenance and decommissioning of the MONOBLOCK vacuum unit. A copy of this manual is available on the website: www.generaldaspirazione.com 1.1 Purpose of this manual This installation, use and maintenance manual is an integral and essential part of the MONOBLOCK vacuum... - Page 4 >>> MONOBLOCK vacuum unit technical Use and Maintenance Manual features MONOBLOCK Vacuum Unit 1.3 General safety precautions The purpose of this information is to make persons interacting with the system aware of all possible conditions of danger, and thereby to avoid injuries either to themselves or to others. Design for safety During the design and construction phase, the manufacturer dedicated particular attention to aspects that may cause risks for the safety or health of persons using the system.
- Page 5 >>> MONOBLOCK vacuum unit technical Use and Maintenance Manual features MONOBLOCK Vacuum Unit Safety and hazard signals The following symbols are used in this manual and on the system to draw attention to procedures that persons interacting with the system must scrupulously respect to protect their own safety and to prevent damage to the system.
- Page 6 >>> MONOBLOCK vacuum unit technical Use and Maintenance Manual features MONOBLOCK Vacuum Unit Figure 1 The identification plate is located on the right-hand side of the vacuum unit. For all requests for technical assistance, in addition to details of the problem encountered, customers are asked to inform the manufacturer of all system information given on the identification plate, as follows: •...
- Page 7 >>> MONOBLOCK vacuum unit technical Use and Maintenance Manual features MONOBLOCK Vacuum Unit 1.6 Technical documentation supplied with the MONOBLOCK vacuum unit Use and Maintenance Manual for MONOBLOCK vacuum units Guarantee certificate Declaration of CE Conformity Technical manual inverter Technical manual compressor (where present) 1.7 Serial equipment included in the Monoblock Central The serial equipment includes: 2 rubber couplings with ties for the connection...
- Page 8 >>> MONOBLOCK vacuum unit technical Use and Maintenance Manual features MONOBLOCK Vacuum Unit Recommendations for use In case of fire, do not attempt to extinguish it with water. Failure to observe this instruction may expose the operator to the risk of electric shock. This system is designed to be installed by adequately trained and instructed personnel.
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Page 9: Monoblock Vacuum Unit Technical Features
The filtered air is then expelled towards the exterior through the outlet ducts of the turbine. 2.2 Standard models and approximate dimensions for monoblock from 1 to 2 operators Characteristics 126M 126MA 126T 126TA... - Page 10 >>> MONOBLOCK vacuum unit technical Use and Maintenance Manual features MONOBLOCK Vacuum Unit 2.3 Standard models and approximate dimensions for Monoblock from 3 to 4 operators Characteristics 350T 350TA 469T 469TA Number of operators Self-cleaning function Technical data – Dimensions 350T 350TA 469T...
- Page 11 >>> MONOBLOCK vacuum unit technical Use and Maintenance Manual features MONOBLOCK Vacuum Unit 2.4 Technical data and characteristics for Monoblock from 1 to 2 operators Technical performance data 126M 126MA 126T 126TA 238T 238TA Maximum airflow Airflow operating at 160 mbar...
- Page 12 >>> MONOBLOCK vacuum unit technical Use and Maintenance Manual features MONOBLOCK Vacuum Unit 2.5 Technical data and characteristics for Monoblock from 3 to 4 operators Technical performance data 350T 350TA 469T 469TA Maximum airflow Airflow operating at 160 mbar Operating suction mbar pressure Noise emission...
- Page 13 >>> MONOBLOCK vacuum unit technical Use and Maintenance Manual features MONOBLOCK Vacuum Unit Diagram of the MONOBLOCK vacuum unit and description of components. The illustration in figure 3 shows the Monoblock central,where the main components are listed. Figure 3...
- Page 14 >>> MONOBLOCK vacuum unit technical Use and Maintenance Manual features MONOBLOCK Vacuum Unit 2.6 Frame The frame is the support structure of the MONOBLOCK vacuum unit. Its adjustable support feet allow the vacuum unit to be levelled even on irregular surfaces. The compressor for the self-cleaning of the filter (only for models with self-cleaning) is housed on the frame.
- Page 15 >>> MONOBLOCK vacuum unit technical Use and Maintenance Manual features MONOBLOCK Vacuum Unit 2.10 Safety and hazard stickers Figure 4 shows the points where stickers with recommendations, hazard warnings and prohibitions are applied, helping to make the MONOBLOCK vacuum unit safe to use. Figure 4...
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Page 16: Movement And Unpacking
Use and Maintenance Manual >>> Movement and unpacking MONOBLOCK Vacuum Unit 3. Movement and unpacking The MONOBLOCK vacuum unit is shipped fixed to a europallet inside a cardboard box to protect it during transport and delivery. It is advisable not to remove the packaging until the moment of installation, to avoid possible damage. OVIM ATTENTION Suitable lifting equipment must be used when moving the vacuum unit, and particular... -
Page 17: Installation Of The Monoblock Vacuum Unit
Use and Maintenance Manual >>> Installation MONOBLOCK Vacuum Unit Installation of the MONOBLOCK vacuum unit This system is designed to be installed by adequately trained and instructed personnel. The entire system must be installed by qualified personnel in full compliance with standards of workmanship and with applicable standards and regulations. - Page 18 Use and Maintenance Manual >>> Installation MONOBLOCK Vacuum Unit 4.2 Installation of the MONOBLOCK vacuum unit – 1 and 2 operators The MONOBLOCK vacuum unit has been designed for easy and convenient installation. The vacuum unit must be positioned respecting the clearance distances indicated in Figure 5. The central can be placed close to a wall on its right side, While on its left side there is a minimum distance of 30 cm (advisable 50 cm) required, on the back the encumbrance e is shown in the figure.
- Page 19 Use and Maintenance Manual >>> Installation MONOBLOCK Vacuum Unit 4.3 Installation of the MONOBLOCK vacuum unit – 3 and 4 operators The MONOBLOCK vacuum unit has been designed for easy and convenient installation. The vacuum unit must be positioned respecting the clearance distances indicated in Figure 5. There must be a space of 5 cm on each side of the vacuum unit, and a space of 25 cm to the rear.
- Page 20 According to the type of central there needs to be disposed an adequate electric socket: ● Socket Schuko monophase of 16A, 230 volt in proximity of the central for models 126MA and 126M ● Pentapolar socket triphase of 16A – 400 volt for models 126T, 126TA, 238T, 238TA ●...
- Page 21 Use and Maintenance Manual >>> Installation MONOBLOCK Vacuum Unit 4.6 Electric connection relay module (optional): If the central includes the optional relay it is possible to do the wiring to the module as per attached scheme. For all the relay outlets it is possible to choose the contact normally open or normally closed. Specifics of the relay exits Maximum tension: 230Vac / 30 Vdc Maximum current: 2°...
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Page 22: Use And Operation Of The Monoblock Vacuum Unit
Use and Maintenance Manual >>> Maintenance MONOBLOCK Vacuum Unit 5. Use and operation of the MONOBLOCK vacuum unit 5.1 First switch-on The completed system must be started for the first time only by an authorized technician, who will issue a Final System Test Certificate. After the safety and correct operation of the system have been checked, it is essential to ensure that all persons who will be involved in operation of the system are suitably trained and made aware of all the information provided in this manual. - Page 23 thesuction points closed) can be compared with the frequencies indicated on the Final Test Certificate for the vacuum unit supplied by General D’Aspirazione. 5.4 Operation of the inverter on the control panel On Monoblock vacuum units, the inverter controls operation of the suction turbine. A transducer that measures operating suction pressure is connected to the inverter.
- Page 24 The user interface panel easily permits to see the parameters and configurations of each central. With the directional keypads the visualisation pages can be scrolled and give the following information: Pagina Displayed parameters Operating frequency Vacuum turbine operating frequency In stand-by the value is 0Hz Pag.
- Page 25 5.5 Changing the vacuum system setpoint In all the vacuum systems the setpoint is preset at -160 mbar. This value indicates the constant operating vacuum that the vacuum system should reach. The inverter will then adjust the turbine frequency so that the actual vacuum value reaches the preset value, called the setpoint.
- Page 26 5.7 Operation of the self-cleaning system Models 126MA, 126TA, 236TA, 350TA and 469TA have a self-cleaning system for the filter that can operate at intervals programmable according to requirements, limiting maintenance to the replacement of the collection bag. A timer controls the frequency of daily cleaning of the filter. The operation of the device originates from a compressor that feeds a 7-litre air receiver tank with a preset pressure of up to 4-5 bar.
- Page 27 5.8 User Interface Language Settings Using parameter 96.01, in the favourite parameters group, the desired language can be selected from the following: English, German, Italian, Spanish, Portuguese, Dutch, French, Danish, Finnish, Swedish, Russian, Polish, Czech, Hungarian and Turkish. Select the interface language, highlight it (unless it is already highlighted) and then press the SAVE key NOTE: Once the language has been selected, stand by for a few minutes whilst the language file is downloaded to the control panel.
- Page 28 5.10 List of favourite parameters The parameters in the favourites are divided into two groups: ● User customisation parameters: All the parameters highlighted in grey in the table belong to this list. They can be changed by the end user without having to enter a password.
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Page 29: Maintenance
6. Maintenance 6.1 Routine maintenance Accurate maintenance extends the operational life of the system and ensures constant performance over time, helping to prevent problems due to unexpected system blockings. The user interface on the central vacuum system will indicate the periodic maintenance operations, which should in any case be carried out according to the schedules shown in the table: Periodic operations Normal frequency... - Page 30 The replacement procedure for the dust collection bag is as follows: ● Unhook the lower module of the separator by raising the bin handle. ● Extract the lower module of the separator by allowing it to slide on its wheels with the assistance of the specific handle.
- Page 31 The replacement procedure for the filter cartridge is as follows: Unhook the lower module of the separator by raising the bin handle. Extract the lower module of the separator by allowing it to slide on its wheels with the assistance of the specific handle.
- Page 32 Non-routine maintenance Extraordinary maintenance must be performed exclusively by authorised personnel. The user can replace the remote panel battery by following the instructions below: Inverter panel battery replacement Turn the cover on the back of the control panel anti-clockwise until it opens. Gently remove the battery.
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Page 33: Spare Parts
126MA, 126T, 126TA, 238T e CM238TA Monoblock vacuum unit polyester filter for 350T, 0216026 350TA, 469T e 469TA Dust bags for 126M, 126MA, 126T, 126TA, 238T e 0216033 238TA (pack of 20 pieces) Dust bags for 350T, 350TA, 469T e 469TA (pack of... -
Page 34: Problems, Causes And Remedies
Use and Maintenance Manual >>> Problems, causes and remedies MONOBLOCK Vacuum Unit 8. Problems, causes and remedies Inconvenient Cause Remedy Connect the power cord. Power cord disconnected, inverter Check for any faults generated by the fault, vacuum disconnected from inverter. Absence of aspiration in all the system or excessive leakage Check for any leaks in the system and... - Page 35 Inconvenient Cause Remedy Check that the compressor is in the Pressure switch in OFF position auto position. When using the manual self- cleaning button and/or during Compressor and/or solenoid valve Check that the fuses protecting the the preset cycle, the self- malfunction solenoid valve and the compressor cleaning does not work...
- Page 36 If the problems encountered are not listed in this Manual, it is necessary to contact the Service Center. DANGER: If the electric cable or the plug are defective, they have to be exclusively replaced by the manufacturer or the authorized after sales service or anyway by a person with similar qualification in order to avoid any risk.
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Page 37: End Of Service And Decommissioning
Use and Maintenance Manual >>> End of service and decommissioning MONOBLOCK Vacuum Unit 9. End of service and decommissioning When the device has terminated its life cycle and must be decommissioned, follow these instructions to protect the environment: The presence of this symbol on the product or on the pack indicates that the product must not be treated as normal household waste, but must be taken to a suitable collection centre for the recycling of electrical and electronic devices. -
Page 38: Product Guarantee
Use and Maintenance Manual >>> Product guarantee MONOBLOCK Vacuum Unit 10. Product guarantee Legal Guarantee MONOBLOCK vacuum units are covered by the "Legal Guarantee" required by European directives as implemented by Italian Legislative Decree 206/2005, on condition that they are used in conformity with the indications given in this Use and Maintenance Manual with regard to their intended use. - Page 39 Use and Maintenance Manual >>> Product guarantee MONOBLOCK Vacuum Unit PART TO BE KEPT PRODUCT DATA Model Serial no. Date of purchase INSTALLER DATA Company INSTALLATION (RUBBER STAMP) AND SYSTEM TEST DATA Family name First name(s) Street Postcode Town/city Province Tel./mob.
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Page 40: Ce Declaration Of Conformity
11. CE Declaration of Conformity DECLARATION OF CE CONFORMITY MONOBLOCK CENTRALIZED VACUUM CLEANER UNIT MODEL MODEL WITH SELF-CLEANING 126M 126MA 126T 126TA 238T 238TA 350T 350TA 469T 469TA These industrial vacuum cleaner units are designed and manufactured in compliance with the... - Page 41 12. Maintenance Log DATE Maintenance procedures Operator...
- Page 42 DATE Maintenance procedures Operator...
- Page 43 DATE Maintenance procedures Operator...