Troubleshooting Chart - Run And Enbl Led's - PowerTec Regenerative Brushless DC Motor Control 1000AR Installation And Operation Instruction Manual

POWERTEC Model 1000AR Drive Start Up and Troubleshooting Chart
Press START
Button and
From
Release
Page 3
(See note
above)
Press and
HOLD START
Button
Check
"START Button"
Yes
connections
This sequence
assumes that standard
control connections
are being used.
See page 21. TB2-12(+)
The voltages given TB2-16(-)
must be at the
indicated terminals
unless otherwise
indicated.
Check
TB2-11(+)
"STOP Button"
Yes
TB2-16(-)
connections
Check "EMERG
TB5-3(+)
STOP Button"
Yes
TB2-16(-)
connections
Check Bus
TB5-1(+)
Loader for
Yes
TB2-16(-)
Green LED
Replace Speed
No
Controller Board
Check
TB2-10(+)
disconnected
Yes
TB2-16(-)
wires
OFFICIAL
1000AR
Model Installation and Operation Manual
Is
RUN LED
ON
?
No
Is
RUN LED
Yes
ON
?
No
+24V
TB2-13(+)
TB2-16(-)
Yes
?
+24V
No
?
Release
START
Button
No
+24V
>21VDC
Replace Current
?
Controller Board
No
Replace Speed
Controller Board
+24V
Check Motor
?
Thermal and
wires
No
Yes
+24V +24V
TB2-10(+)
No
TB2-16(-)
? ?
No
+24V
Disconnect all
wires connected
to TB2-10
?
6/4/2001
Page 4
NOTE: This chart assumes standard control connections
and no options installed which affect speed control.
CC = Current Controller board.
Yes
Release
START
Button
Yes
+24V
TB2-12(+)
TB2-16(-)
?
No
Check
"STOP Button"
connections
Replace Speed
Controller Board
+24V
TB2-10(+)
Yes
TB2-16(-)
?
<21VDC
Shut off power
Unplug P3 and TB2
Reapply power
<21VDC
+24V
TB2-10(+)
TB2-16(-)
?
>21VDC
Shut off power
Plug In P3
Reapply power
+24V
TB2-10(+)
<21VDC
TB2-16(-)
?
>21VDC
P
AGE
Is
ENBL LED
Yes
ON
Page 5
?
No
+24V
Check "EMERG
TB2-11(+)
STOP Button"
No
TB2-16(-)
connections
?
Yes
PJ1
Set PJ1 jumper on
on CC
Current Controller
in RESET
Yes
board to either INT
position
or MAN position
?
No
Is
PL LED
TRIP
on CC
ON
?
No
Is
IOC LED
Perform IOC
on CC
Yes
tests (page 50)
ON
?
No
Is
OVUV
Perform OV/UV
LED on CC
Yes
tests (page 50)
ON
?
Replace Cable
No
on P3 Connector
Replace
Capacitor Board
Check TB2
Connections
51
To