Dorner FlexMove FX Manuals

Manuals and User Guides for Dorner FlexMove FX. We have 1 Dorner FlexMove FX manual available for free PDF download: Installation, Maintenance & Parts Manual

Dorner FlexMove FX Installation, Maintenance & Parts Manual (74 pages)

Conveyor System

Brand: Dorner | Category: Industrial Equipment | Size: 5 MB

Table of Contents
2
Introduction
4
Warnings − General Safety
5
Product Description
6
Specifications
7
Conveyor Supports
7
Maximum Distances
7
Installation
8
Introduction
8
Document Disposition
8
Initial Assembly Planning
8
Safeguarding
8
Considerations
8
Assembly Order
8
Tools General
8
Tools
8
Hand Tools
8
Fasteners
9
Standard Fasteners
9
Square Nut
9
Spring Nuts
9
Connecting Strip
9
T-Bolt
10
Pre Installation Information
10
Cutting Flexmove Stand Beam
10
Saw Requirements
10
Working Site
10
Quality of Cut
10
Assembly
10
Foot Installation
11
Support Bracket Installation
12
Conveyor Beam Installation
12
Drive Unit and Idler End Unit Installation
13
Drive End
13
Idler End
13
Attaching Slide Rail on to Beam
14
Slide Rail End Installation at Connector Beam
15
Center Slide Rail
15
Slide Rail Installation at Horizontal Plain Bends and Vertical Bend
16
Drilling Slide Rail
16
Fixing Slide Rail
17
Nylon Screw
17
Aluminum Rivet
18
Checking Slide Rail and Rivet Condition after Fixed
18
Weighted Take-Up Installation
18
Conveyor Chain Installation
18
Gear Motor Mounting Package
21
Install Guiding
22
Guide Rail System Installation
22
High Side Guiding
22
Heavy Duty Fully Adjustable Guiding
23
Adjustable Guide Rail Bracket
24
Assembly with Different Guide Rail Support
25
FGRF- 42X18V Guide Rail Bracket Assembly
25
Assembly with Different Guide Rail Support
26
FGRF- 42X18V Spacer Assembly
26
FGRB- 40X18, FGRB- 40X20 and FGRB- 40X15X20 Guide Rail Bracket Assembly
27
Method 1
27
Assembly with Different Guide Rail Support
27
Method 2
28
Fixed Guide Rail Bracket Installation
28
Guide Rail Connecting Installation
29
Rail Connecting
29
Connecting Plug
29
Guide Rail Cover Installation
29
Final Preparations
30
Plug Beam Ends
30
Anchor Feet to the Floor
30
Other Preparations
30
Start-Up and Testing
30
Safety Considerations
30
Safeguarding Can be Achieved by
30
Safety
30
Preventive Maintenance and Adjustment
31
Start-Up and Maintenance Schedule
31
Chain Lubrication
31
Wear
31
Inspection
31
Drive Unit
31
Maintenance Schedule
31
First 3Rd Month, 6Th Month, and Every 6Th Month Following
31
Checking Slide Rail with the Conveyor Chain in Place
31
Checks When the Chain Is Removed
32
Horizontal Bends
32
Troubleshooting
33
Required Tools
34
Conveyor Chain Replacement
34
Replacing a Section or Entire Chain
34
Conveyor Chain Tensioning
35
Slide Rail Replacement
35
Idler Pulley Replacement
36
Drive Spindle Shaft Replacement
37
Guide Replacement
39
Idler End
39
Drive End
39
Gear Motor Drive
40
Weighted Take-Up
40
Removal
40
Idler Pulley
40
Roller Wheel Assemblies and Chain Guides
42
Power Transfer
43
Timing Belt and Pulley
43
Wear Bar and Roller Shafts
43
Notes
45
Flexmove FX Conveyor System
45
Service Parts
46
Direct End Drive
46
Idler End
48
Driven Transfer Drive
50
Driven Transfer Idler
52
Roller Transfer Drive
54
Roller Transfer Idler
55
Weighted Take-Up
56
Frame Assembly
58
Chain Connecting Module
59
Horizontal Plain Bend Assembly
60
Vertical Plain Bend Assembly
61
Fixed Guide Rail Assembly FGRB-16X54
62
Fixed Guide Rail Assembly FGRB-16X42
62
Fixed Guide Rail Assembly FGRB-28X42
63
Fixed Guide Rail Assembly FGRB-40X42
63
Adjustable Guide Rail Assembly FGRA-8X39X45
64
Adjustable Guide Rail Assembly FGRA-26X39X45
64
Guide Rail Assembly FGRS-18 & FGDT- & FGGR
65
Guide Rail Assembly FGRL-18X110C or FGRL-18X160C & FGRF-40X18V
65
Guide Rail Assembly FGRF-A100 & FGRK-18X80A
66
Guide Rail Assembly FGRF-A35 & FGRK-18X80A
66
Guide Rail Assembly FGRF-42X18V, FGRS-18 & FGGR-15X150 or Fggr18X200
67
Guide Rail Assembly FGRB-40X18 & FGRK-18X80
67
Fixed High Side Guide Assembly FGHS-30 & FGHS-70
68
Heavy Duty Fully Adjustable Guide Assembly FGRA-22HD & FGRA-22HDT
69
Horizontal Mounting Bracket
70
Support Post
71
Direct Mount Motor
72
Center Slide Rails
73
Outer Slide Rails
73
Replacement Chain
73
Return Policy
74

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Dorner FlexMove FX Manuals

Dorner FlexMove FX Installation, Maintenance & Parts Manual (74 pages)

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