LGMG SS0407E Maintenance Manual
Mobile elevating work platform
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Also See for SS0407E:
- Operation manual (99 pages) ,
- User manual (68 pages) ,
- User manual (9 pages)
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Maintenance Manual
SS0407E/AS0607E/AS0812E/AS1012E/
AS1212E/AS1413E
△
Warning
!
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
LINGONG GROUP JINAN HEAVY MACHINERY CO., LTD.
Mobile Elevating Work Platform
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Summary of Contents for LGMG SS0407E
- Page 1 Maintenance Manual SS0407E/AS0607E/AS0812E/AS1012E/ AS1212E/AS1413E Mobile Elevating Work Platform △ Warning Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
- Page 2 Fourth edition and printed for the first time in December 2021 LINGONG GROUP JINAN HEAVY MACHINERY CO.,LTD Add: F12,Building 3 LushangGuoao Plaza, 9777 Jingshi Road,Lixia District, Jinan, Shandong, 250000,China Tel: 86-0531-67605017 Technical service: 86-0531-67605017 Fax: 86-0531-67605017 Accessory sales: 86-0531-67605016 Web: www.lgmg.com.cn...
- Page 3 Maintenance Manual of Elevating Work Platform Contents Forewords ..........II Safety precaution ........III Chapter 1 Maintenance ........1 Chapter 2 Appendix ........29...
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Page 4: Forewords
Maintenance Manual of Elevating Work Platform Forewords Thanks for purchasing and using the elevating work platform of Lingong Group Jinan Heavy Machinery Co., Ltd. The mechanism, drive, operation, maintenance, adjustment, technical parameter, repair adjustment data of elevating work platform are specified in this manual for safety guidance and correct use & maintenance of this machine. -
Page 5: Safety Precaution
Maintenance Manual of Elevating Work Platform Safety precaution The operator shall understand and follow the existing safety regulations of the state and the local government. If these are unavailable, the safety instructions in this manual shall be followed. Most accidents are caused due to the violation to the operation and maintenance regulations of the machine. -
Page 6: Chapter 1 Maintenance
Maintenance Manual of Elevating Work Platform Chapter 1 Maintenance... - Page 7 Maintenance Manual of Elevating Work Platform...
- Page 8 Maintenance Manual of Elevating Work Platform rings, watches and other jewelry in the △ Warning: Compliance and operation process. obedience Personal injury hazard： The operator shall only carry on the The battery electrolyte is corrosive. Do routine maintenance items not expose the hands or any body parts specified in this manual.
- Page 9 Maintenance Manual of Elevating Work Platform the demand and do not add excessive △ Notice: the wiring-end protector hydraulic oil. and the anti-corrosion sealant will △ Notice: To fill the hydraulic oil, it protect the battery wiring end and the cable against corrosion.
- Page 10 Maintenance Manual of Elevating Work Platform Legend description 1.5Maintenance schedule Y= Accepted N=Rejected The daily, quarterly, semi-annual, annual and R=Repaired Check list A once-per-two-year maintenance must be done as A-1 Inspection of manual and per the schedule. The product maintenance label A-2 Pre-operation inspection program and the pre-delivery preparation report...
- Page 11 Maintenance Manual of Elevating Work Platform Inspection item Every day or every 2 hours 1.7 Pre-delivery preparation Every month or every 25 hours A+B+C very season or every 50 hours report Each half a year or every 100 hours A+B+C+D Each year or every 200 hours A+B+C+D+E Every two years or every 400 hours...
- Page 12 Maintenance Manual of Elevating Work Platform check ③ Project operation maintenance according to the description in the operation manual. completion④Functional test completion If any inspection result “N” appears, stop the equipment work, repair and check the 1.9 Steps of checklist A equipment again.
- Page 13 The maintenance shall be made according to the Return the manual to its original position after steps below： the use. Notice: please contact LGMG for B-3 Tyre and rim manual or label replacement, if necessary. 1.10 Steps of checklist B...
- Page 14 Maintenance Manual of Elevating Work Platform The battery electrolyte is corrosive. Do according to the instructions below: not expose the hands or any body parts Increase the specific liquid gravity by 0.004 to the overflowed electrolyte, for fear of per 5℃, if the temperature is higher than injury.
- Page 15 Notice: for more information of 11) Check the battery electrolyte height. If necessary, add the distilled water to the charger operation, please contact the after-sales service department of LGMG. highest liquid level indicator and do not add the excessive distilled water. Wire inspection...
- Page 16 10) Raise the platform and recover the safety Model Height (m) prop to the installation position. SS0407E AS0607E 11) Lower the platform to the folding position and AS0812E then shut down the machine AS1012E 3.73...
- Page 17 Maintenance Manual of Elevating Work Platform ground controller to the OFF position. △ Notice: the new cotter pin must be Result: No action is enabled by the machine。 used when installing the tyre and rim Press the red emergency stop button on the platform controller to the OFF position.
- Page 18 Maintenance Manual of Elevating Work Platform Check the lifting and lowering functions from completed retracted. the platform controller. Result: No action is ① Make a reference test line on the ground. enabled by the machine. Turn the key switch to the OFF position. ②...
- Page 19 Model Height (m) ⑦ Keep driving at the full speed and record 1.36 SS0407E the time when the reference point 1.19 AS0607E passes the finishing line. Refer to the AS0812E 1.71...
- Page 20 Maintenance Manual of Elevating Work Platform stop buttons from the ground and platform ⑥ Press the drive function selector button. controller. ⑦ Select one point (such as the touchdown ③ Lower the platform to the folding position. point on the wheel) from the machine as ④...
- Page 21 Maintenance Manual of Elevating Work Platform (can smell “hot” but not “burnt”) or rubbing Result: If the air is unable to pass through the between fingers (should feel viscous and free exhaust cover, clean or replace the exhaust of any rough feel due to particles) If the hydraulic oil passes all of the above cover.
- Page 22 The lifting height of every model is machine is normal. given in the following table. Model Height (m) Result: the diagnosis screen dose not display SS0407E the code 18, no alarm is sounds and the AS0607E lifting function gives no response. In such AS0812E AS1012E 3.73...
- Page 23 The lifting height of every model is inclination angle of the level sensor. For the given in the following table. Model Height (m) maximum allowable inclination angle, please SS0407E refer to the nameplate. AS0607E AS0812E 32) Press the lifting button to lift the machine for AS1012E 3.73...
- Page 24 40) Lower the platform until it is folded and then of every model is given in the following table. remove the wood block below the left hollow Model Height (m) protector 1.36 SS0407E 41) Turn off the machine. 1.19 AS0607E AS0812E 1.71 B-15 AS1012E 1.86...
- Page 25 Measure the thickness of copper gasket. shaft sleeve. Result: △ Warning: crush hazard If the measured result of SS0407E/AS0607E s Be sure to put your hand on correct not greater than 10mm, replace the copper position of the safety prop when gasket.
- Page 26 Replace as per the 9mm, not replace the nylon gasket. electric brush △ designation and Inappropriate to ! Notice: please contact LGMG for or large spark size of the original electric brush electric brush for the copper gasket, if necessary.
- Page 27 Maintenance Manual of Elevating Work Platform Put the new electric brush into the brush box, and hold down the electric brush with the spring. Fix the tail to the wiring board of the brush box with the Phillips screwdriver or the T-wrench, and screw with the torque wrench.
- Page 28 The lifting height of every model is given in the 1.11 Steps of checklist C following table. Model Height (m) SS0407E AS0607E Test of platform overload system AS0812E This step shall be made once per 50h or per AS1012E 3.73...
- Page 29 An air filter is provided inside the exhaust Model Height (m) cover, which can be blocked as time goes on. SS0407E In case the exhaust cover fails or is AS0607E inappropriate installed, once any impurities AS0812E...
- Page 30 1.12 Steps of checklist D Result: If the measured result of SS0407E/AS0607E AS0812E/AS1012E/AS1212E/AS1413E is Inspection for wear-resistance slide block of not less than 24mm, do Step 4. scissor arm Result:...
- Page 31 Maintenance Manual of Elevating Work Platform The filter core shall be frequently 1.13 Steps of checklist E replaced in the poor working environment. △ Test and replacement of hydraulic oil Warning: scald hazard This procedure is made once per 200h or per Watch out the hot oil.
- Page 32 Maintenance Manual of Elevating Work Platform from the hydraulic filter to the hydraulic Connect the oil return pipe of the oil return oil tank. Remove the pipeline from the oil filter to the hydraulic oil tank. tank. Cover the pipe joint to keep away Fill the oil tank with hydraulic oil.
- Page 33 Maintenance Manual of Elevating Work Platform...
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Page 34: Chapter 2 Appendix
Maintenance Manual of Elevating Work Platform Chapter 2 Appendix... - Page 35 Maintenance Manual of Elevating Work Platform...
- Page 36 Maintenance Manual of Elevating Work Platform 2.1Battery Maintenance Schedule...
- Page 37 Maintenance Manual of Elevating Work Platform 2.2 Maintenance 2.2.1 Routine inspection and maintenance interval table Maintenance Routine level inspection Level I Level II Level III Level IV Level V Maintenance period Every day 25h/1m 50h/3m 100h/6m 200h/12m 400h/24m △ Notice: The working hours are based on the meter 2.2.2 Maintenance items of every level are given in the following table Maintenance level...
- Page 38 Maintenance Manual of Elevating Work Platform Maintenance level Maintenance Description Routine Level Level Level item Level I Level V inspection Check the position and wiring of ● ● ● ● ● ● every limit switch rocker arm Check if the angle sensor wiring ●...
- Page 39 Maintenance Manual of Elevating Work Platform Maintenance level Maintenance Description Routine Level Level Level Level Level item inspection Check every valve element for oil ● ● ● ● ● ● leaking Check if the yoke oil pipe is ● ● ●...
- Page 40 Maintenance Manual of Elevating Work Platform 2.2.3 Selection of oil Use temperature Oil type Minimum air temperature ＞-9℃ L-HM 46 antiwear hydraulic oil ≤ -33℃＜minimum air temperature -9℃ L-HV 46 low temperature hudraulic oil -39℃＜ minimum air temperature ≤-33℃ L-HS 46ultralow temperature hudraulic oil Minimum air temperature ≤-39℃...
- Page 41 Maintenance Manual of Elevating Work Platform SS0407E、SS0507E HYDRAULIC SCHEMATIC...
- Page 42 Maintenance Manual of Elevating Work Platform AS0607E HYDRAULIC SCHEMATIC...
- Page 43 Maintenance Manual of Elevating Work Platform AS0812E HYDRAULIC SCHEMATIC...
- Page 44 Maintenance Manual of Elevating Work Platform AS1012E/AS1212E HYDRAULIC SCHEMATIC...
- Page 45 Maintenance Manual of Elevating Work Platform AS1413E HYDRAULIC SCHEMATIC...
- Page 46 Maintenance Manual of Elevating Work Platform SS07E ELECTRIC SCHEMATIC...
- Page 47 Maintenance Manual of Elevating Work Platform AS07E、AS08E、AS12E ELECTRIC SCHEMATIC...
- Page 48 Maintenance Manual of Elevating Work Platform AS1413E ELECTRIC SCHEMATIC...
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