LGMG T65J Operation And Safety Manual
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LGMG T65J Operation And Safety Manual

Mobile elevating work platform
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Operation and Safety Manual
LGMG North America Inc.
Mobile Elevating Work Platform
！
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
WARNING
T65J/T85J
ANSI

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  • Page 1 LGMG North America Inc. Operation and Safety Manual T65J/T85J Mobile Elevating Work Platform ANSI ！ WARNING Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
  • Page 2 This page left blank intentionally...

  • Page 3: Table Of Contents

    LGMG North America Inc. Operation and Safety Manual Contents Contents ....................... I Chapter 1 Safety ..................1 1.1 Danger ....................3 1.2 Before operating the machine, please ensure that: ......3 1.3 Classification of dangers ..............3 1.4 Purpose .................... 3 1.5 Maintenance of safety signs .............
  • Page 4 LGMG North America Inc. Operation and Safety Manual 6.1 Before operating the machine, please ensure that: ......41 6.2 Basic principles ................41 6.3 Pre-operational check ..............41 Chapter 7 Workplace Inspection ............... 43 7.1 Basic principles ................45 7.2 Workplace inspection ..............45 Chapter 8 Functional Test .................
  • Page 5 LGMG North America Inc. Operation and Safety Manual 10.4 Guidance on lifting the machine ............ 64...
  • Page 6 Operation and Safety Manual Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG North America. This machine is designed according to A92.20-2018.The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose.
  • Page 7 Always ensure the safety of all personnel and protect the machine against any damage. If unable to confirm the safety of some operations, contact LGMG North America. The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine.
  • Page 8 LGMG North America Inc. Operation and Safety Manual This page left blank intentionally...

  • Page 9: Chapter 1 Safety

    LGMG North America Inc. Operation and Safety Manual Chapter 1 Safety...
  • Page 10 LGMG North America Inc. Operation and Safety Manual...

  • Page 11: Danger

    LGMG North America Inc. Operation and Safety Manual Security warning symbol: are used for 1.1 Danger warning of potential personal injuries. △ Observe all safety instructions below Warning: Failure to follow the these signs, to avoid situations causing potential personal injury and instructions and safety rules in this death.

  • Page 12: Maintenance Of Safety Signs

    LGMG North America Inc. Operation and Safety Manual △ Required safety Voltage Caution: It is strictly forbidden to distance 0V-50 KV 3.05m/10ft use the machine to carry loads. 50 KV-200 KV 4.60m/15ft 1.5 Safety Sign Maintenance 200 KV-350 KV 6.10m/20ft...
  • Page 13 LGMG North America Inc. Operation and Safety Manual continuing. When the platform is lifted, drive speed may not exceed 1.1km/h (0.68mph). The tilt sensor may not be used as a level indicator. The alarm on the turntable will sound only when the vehicle is heavily tilted.

  • Page 14: General Safety

    LGMG North America Inc. Operation and Safety Manual anything outside the platform. 11) Do not replace parts that affect machine stability with parts of different specifications. 14) Do not use the machine as a crane. 12) Ensure that all tires are in good condition...

  • Page 15: Danger Of Collision

    LGMG North America Inc. Operation and Safety Manual Lower the boom only when there are no △ people or obstacles in the area underneath. Warning: The safety harness lanyards must be secured to the approved attachment points, and only one lanyard can be secured to each attachment point.

  • Page 16: Danger Of Damage To The Machine

    LGMG North America Inc. Operation and Safety Manual 1.13 Risk of Machine Damage 1.15 Battery safety Do not operate a machine that is damaged Danger of burns or faulty.  The battery is a maintenance-free lead Do not use the machine as a ground wire...

  • Page 17: Chapter 2 Legend

    LGMG North America Inc. Operation and Safety Manual Chapter 2 Legend...
  • Page 18 LGMG North America Inc. Operation and Safety Manual...
  • Page 19 LGMG North America Inc. Operation and Safety Manual Figure 2-1 Legend of the complete machine 1 Non-Steering Wheel 2 Steering Wheel 3 Ground Control Station 4 Boom 5 Platform 6 Jib 7 Lifting Rod 8 Manual Box 9 Lanyard Attach Point...
  • Page 20 LGMG North America Inc. Operation and Safety Manual...

  • Page 21: Chapter 3 Labels

    LGMG North America Inc. Operation and Safety Manual Chapter 3 Decals...
  • Page 22 LGMG North America Inc. Operation and Safety Manual...
  • Page 23 LGMG North America Inc. Operation and Safety Manual T65J decals Figure 3-1 Positions of labels...
  • Page 24 LGMG North America Inc. Operation and Safety Manual Code Number Name Quantity Code Number Name Quantity Sign caution 2534001558 2534000024 Warning line hazardous materials Warning Sign for caution of sign 2534000144 2534001696 tipping explosion down the slope and burns Electric...
  • Page 25 LGMG North America Inc. Operation and Safety Manual Sign 2534001693 lanyard fixed 2534001178 Model sign - T65J point Anti-scratch Group 2534001809 2534001775 sticker LOGO-english-365 Group Backward arrow 2534000193 2534000053 LOGO-rear sign - yellow Reflective Right-turn arrow 2534000196 2534000050 sticker sign - yellow...
  • Page 26 LGMG North America Inc. Operation and Safety Manual T85J-Decals Figure 3-2 Positions of labels...
  • Page 27 LGMG North America Inc. Operation and Safety Manual Code Number Name Quantity Code Number Name Quantity 2534001558 Sign for 2534001696 Sign for caution of caution of tipping up and hazardous down the slope materials 2534000144 Warning 2534000026 Sign for reading...
  • Page 28 LGMG North America Inc. Operation and Safety Manual 2534000775 Fuel tank 2534002026 Sign of battery disconnect switch sign 2534000196 Reflective 2534000053 Backward arrow sticker sign - yellow 2534000197 Reflective 2534000050 Right-turn arrow sticker sign - yellow 253400774 Hydraulic oil 2534000051...

  • Page 29: Chapter 4 Machine Specifications

    LGMG North America Inc. Operation and Safety Manual Chapter 4 Machine Specifications...
  • Page 30 LGMG North America Inc. Operation and Safety Manual...
  • Page 31 LGMG North America Inc. Operation and Safety Manual T65J Specifications 4.1 Performance Specifications Item Specification Item Specification One Rotation Of Turntable Rated Load (Kg/Lbs) 250/551 78-86 (Collection) (S) Rotation Maximum Number Of Staff 125-165 Turntable(Unfolded) (S) Maximum Working Height 21.7 /71.2...
  • Page 32 LGMG North America Inc. Operation and Safety Manual 4.4 Hydraulic System Item Specification/Content Model Drive closed system/function open system System pressure (MPa/psi) Drive 28/4061 Functional pump 23/3336 Charge pump 2/290 Functional Safety valve setting 25/3626 main valve pressure (MPa/psi) Drive Hub...
  • Page 33 LGMG North America Inc. Operation and Safety Manual 10# Aviation The lowest temperature≤-39℃ hydraulic oil Reducer oil （×4） 85W/140 30°C＜The lowest temperature (L/gal) 85W/90 -10°C＜The lowest temperature＜ SAE API 30°C 0.68/0.1 1560 80W/90 -30°C＜The lowest temperature＜ GL-5 -10°C The lowest temperature＜-30°C CH-4/15W-40 Working temperature:-20℃～40℃...
  • Page 34 LGMG North America Inc. Operation and Safety Manual T85J Specifications 4.1 Performance Specifications Item Specification Item Specification One rotation of turntable Rated load (Kg/lbs) 250/551 90-110 (collection) (S) One rotation of Maximum number of staff 170-200 turntable(unfolded) (S) Maximum working height (m/ft) 27.9 /91.5...
  • Page 35 LGMG North America Inc. Operation and Safety Manual Functional pump 23/3336 Charge pump 2/290 Functional Safety valve setting 25/3626 main valve pressure (MPa/psi) Walking Output torque (N*m) 5500 reducer Braking torque (N*m) Slewing Maximum pressure 17.5/2538 reducer (MPa/psi) Output torque (N*m) 1690 4.5 Engine System...
  • Page 36 LGMG North America Inc. Operation and Safety Manual -10°C The lowest temperature＜-30°C Engine oil(L/gal) CH-4/15W-40 8/2.1 Working temperature:-20℃～40℃ The inner track of Lithium base Modera gyration support grease 2# The surface of Lithium base Modera the gear grease 2# 4.7 Working Range Diagram...
  • Page 37 LGMG North America Inc. Operation and Safety Manual 4.8 Working Conditions 1) The maximum allowable working instantaneous wind speed is 12.5 m/s/28mph. 2) The normal working temperature of electrical equipment is in the range of -15 ° C -40 ° C.
  • Page 38 LGMG North America Inc. Operation and Safety Manual...

  • Page 39: Chapter 5 Control Box

    LGMG North America Inc. Operation and Safety Manual Chapter 5 Control Station...
  • Page 40 LGMG North America Inc. Operation and Safety Manual...

  • Page 41: Lower Control Box

    LGMG North America Inc. Operation and Safety Manual 5.1 Ground Control Station Figure 5-1 Panel of the lower control box Number Name Number Name Display Engine Start Switch Emergency Stop Switch Emergency Power Unit Switch Gasoline/LPG Model: Fuel Turntable Rotary Switch...
  • Page 42 LGMG North America Inc. Operation and Safety Manual The table below describes the functions of the button/toggle switches: Button/Toggle Item Function Description Switch Turn the key toggle switch to the platform position, and the upper control box will work. Turn the key toggle...
  • Page 43 LGMG North America Inc. Operation and Safety Manual Pull up the platform leveling toggle switch, the platform level will rise. Platform leveling Push down the platform leveling toggle switch, the platform level will switch descend. Pull the idle speed selector switch to the turtle position, the engine starts the low idle speed;...

  • Page 44: Upper Control Box

    LGMG North America Inc. Operation and Safety Manual 5.2 Platform Control Station Figure 5-2 Panel of the upper control box Number Name Number Name Small arm up/down switch Engine start Horn switch Emergency power unit switch Drive speed selector switch...
  • Page 45 LGMG North America Inc. Operation and Safety Manual 1. Turn the key toggle switch to the platform control station position. 2. Pull the red "emergency stop" button outward to the on position. 3. Step on the foot switch. Rotate the platform rotary toggle switch to the right, the Platform rotary toggle platform will rotate to the right.
  • Page 46 LGMG North America Inc. Operation and Safety Manual If the main power source (engine) fails, please use the Emergency power switch emergency power unit. Step on the foot switch to start the required functions while keeping the emergency power switch on.

  • Page 47: Chapter 6 Pre-Operational Check

    LGMG North America Inc. Operation and Safety Manual Chapter 6 Pre-Operational Check...
  • Page 48 LGMG North America Inc. Operation and Safety Manual...

  • Page 49: Before Operating The Machine, Please Ensure That

    If you need to replace the manual, please You read, understand and abide by all contact the service personnel from LGMG applicable government laws North America. regulations.
  • Page 50 LGMG North America Inc. Operation and Safety Manual thoroughly with reference maintenance manual. Check the following parts for damage, improper installation, loose or missing parts, and unauthorized changes:  Electrical plugs, wiring and cables  Boarding controller, getting-off controller ...

  • Page 51: Chapter 7 Workplace Inspection

    LGMG North America Inc. Operation and Safety Manual Chapter 7 Workplace Inspection...
  • Page 52 LGMG North America Inc. Operation and Safety Manual...

  • Page 53: Basic Principles

    LGMG North America Inc. Operation and Safety Manual 7.1 Basic principles Workplace inspection helps the operator to determine whether the workplace is safe for operation. The operator should do this work before moving machine workplace. operator's responsibility understand and remember the hazards in...
  • Page 54 LGMG North America Inc. Operation and Safety Manual...

  • Page 55: Chapter 8 Functional Test

    LGMG North America Inc. Operation and Safety Manual Chapter 8 Functional Test...
  • Page 56 LGMG North America Inc. Operation and Safety Manual...

  • Page 57: Basic Principles

    LGMG North America Inc. Operation and Safety Manual  Pull the red emergency stop button to the 8.1 Basic Principles "on" position to restart the engine. You have understood and practiced the Test the machine function rules for safe operation of the machine in ...
  • Page 58 LGMG North America Inc. Operation and Safety Manual  Turn the key switch to the platform control control and press the foot switch. station position.  Press the emergency power unit switch to  Enter the platform to pull out the red the "on"...

  • Page 59: On The Platform

    LGMG North America Inc. Operation and Safety Manual an extension of 0.6m/2ft. with the ground.  Result: The alarm on the platform sounds. Drive the right rear wheel to a 0.15m/0.5ft high obstacle or curb.  Drive the machine to a certain slope, and ...
  • Page 60 LGMG North America Inc. Operation and Safety Manual circle in the extended state is not less than 125/210s. △ Caution: If the time it takes the boom to rotate for a circle in the Figure 8-2 Drive limit extended state is less than 125/210s, ...

  • Page 61: Chapter 9 Operation Instructions

    LGMG North America Inc. Operation and Safety Manual Chapter 9 Operation Instructions...
  • Page 62 LGMG North America Inc. Operation and Safety Manual...

  • Page 63: Basic Principles

    LGMG North America Inc. Operation and Safety Manual switch for 3s during startup. 9.1 Basic principles During startup at low temperature, turn the This machine is hydraulically-driven aerial preheat switch to the other side, keep for work equipment that is equipped with a...

  • Page 64: Operating The Machine On Ground

    LGMG North America Inc. Operation and Safety Manual The drive function will not work with the Adjust platform position power unit.  Step down on the pedal switch. Do not use the auxiliary power for a period  Slowly activate the function control handle of more than 30min.
  • Page 65 LGMG North America Inc. Operation and Safety Manual Maximum slope rated value, down-slope of block (stroke), i.e., platform (gradeability): 45% (24° ) Maximum slope rated value, up-slope of platform: 30% (17゜) Stroke=3.6m/11.8ft lifting height=0.3m/1ft Maximum slope rated value: 25% (14° ) 0.3÷...

  • Page 66: Platform Overload

    LGMG North America Inc. Operation and Safety Manual  In the case of failure to stepdown of pedal platform: switch or toggling of handle, the engine will Retract the boom. keep idle speed at the lowest revolution. Lower the boom.
  • Page 67 LGMG North America Inc. Operation and Safety Manual Fault Fault Description Limit Action Fault Fault Description Limit Action Code Code Cutoff controller Amplitude Fault of left handle Amplitude of output power supply 1 variation variation on principal arm principal arm...

  • Page 68: Upon Every Use

    LGMG North America Inc. Operation and Safety Manual 9.10 Parking and Storage Select a solid, level, and safe position where it is moisture-proof, high-temperature resistant, open flame resistant, free from corrosive gas and well-ventilated. Retract and lower the boom to the stowed state.

  • Page 69: Chapter 10 Transport Description

    LGMG North America Inc. Operation and Safety Manual Chapter 10 Instructions for Transportation and Lifting...
  • Page 70 LGMG North America Inc. Operation and Safety Manual...

  • Page 71: Compliance And Obedience

    LGMG North America Inc. Operation and Safety Manual 10.2 Freewheel configuration 10.1 Compliance for trailers The transport driver shall be responsible for ensuring the machine has been secured Wedge the wheel to prevent the vehicle correctly and select proper trailers from moving.
  • Page 72 LGMG North America Inc. Operation and Safety Manual Secure the platform. lifting points of the machine. Place a block below the platform rotator, Adjust the rigging to avoid damage to the making sure to not make the block contact machine and keep the machine level.
  • Page 74 T65J/T85J Mobile Elevating Work Platform Operation and Safety Manual Second Edition – July 2020 1445 Sheffler Drive Chambersburg, PA. 17201 Toll Free: 833.288.LGMG (5464) Local Phone: 717.889.LGMG (5464) Email: sales@lgmgna.com www.lgmgna.com...

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T85j

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