LGMG SS0407E Operation Manual
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LGMG SS0407E Operation Manual

Mobile elevating work platform
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Operation Manual
SS0407E/AS0607E/AS0812E/AS1012E/
AS1212E/AS1413E
△
Warning
!
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
LINGONG GROUP JINAN HEAVY MACHINERY CO., LTD.
Mobile Elevating Work Platform

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  • Page 1 Operation Manual SS0407E/AS0607E/AS0812E/AS1012E/ AS1212E/AS1413E Mobile Elevating Work Platform △ Warning Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
  • Page 2 Fourth edition and printed for the first time in December 2021 LINGONG GROUP JINAN HEAVY MACHINERY CO.,LTD Add: F12,Building 3 LushangGuoao Plaza, 9777 Jingshi Road,Lixia District, Jinan, Shandong, 250000,China Tel: 86-0531-67605017 Technical service: 86-0531-67605017 Fax: 86-0531-67605017 Accessory sales: 86-0531-67605016 Web: www.lgmg.com.cn...

  • Page 3: Table Of Contents

    Operation Manual of Elevating Work Platform Contents Forewords ..................... II Safety precaution ...................III Chapter 1 Safety .................... 1 Chapter 2 Legend ..................13 Chapter 3 Label ....................17 Chapter 4 Specification .................35 Chapter 5 Controller ..................43 Chapter 6 Pre-operation inspection ..............49 Chapter 7 Workstation inspection ..............53 Chapter 8 Function test ................57 Chapter 9 Operation notice ................65 Chapter 10 Transport and lifting instruction ...........81...

  • Page 4: Forewords

    Operation Manual of Elevating Work Platform Forewords Thanks for purchasing and using the elevating work platform of Lingong Group Jinan Heavy Machinery Co., Ltd. This machine is designed according to AS/NZS 1418.10:2011. The mechanism, drive, operation, maintenance, adjustment, technical parameter, repair adjustment data of elevating work platform are specified in this manual for safety guidance and correct use &...

  • Page 5: Safety Precaution

    Operation Manual of Elevating Work Platform Safety precaution The operator shall understand and follow the existing safety regulations of the state and the local government. If these are unavailable, the safety instructions in this manual shall be followed. Most accidents are caused due to the violation to the operation and maintenance regulations of the machine.
  • Page 6 Operation Manual of Elevating Work Platform...

  • Page 7: Chapter 1 Safety

    Operation Manual of Elevating Work Platform Chapter 1 Safety...
  • Page 8 Operation Manual of Elevating Work Platform...
  • Page 9 Operation Manual of Elevating Work Platform △ Hazard The death or severe injuries can be caused if the instruction and safety regulations in this manual are not followed. △ Warning: Forbidden operation, unless The safe operation rules of the machine are understood and practiced.
  • Page 10 Operation Manual of Elevating Work Platform △ Notice: Classification of hazards The meanings of symbols, color codes and characters of Lingong’s product are as ： follows Security warning and sign: be used for warning the potential personal injuries. Please observe all safety instructions below this sign, for fear of potential personal injury and death Red: remind the dangerous situations.
  • Page 11 The staff, equipment and material on the regulations and the description in the platform shall not exceed the maximum table below. bearing capacity of the platform and the extending platform. Required Voltage SS0407E（S0407SDTNE10） Model (order No.) clearance Maximum indoor outdoor 0～300V Prohibit touch...
  • Page 12 0.8km/h； AS0812E（S08120DTNE10） Model (order No.) The running speed in case of the platform Maximum indoor outdoor SS0407E being lifted shall be no more than occupant capacity Maximum working 0.5km/h. indoor 450Kg outdoor 450Kg...
  • Page 13 Maximum allowable manual force 24) Do not replace the key stability-related parts Model Manual Force SS0407E Indoor: 400N Outdoor:200N with those with different weights or AS0607E Indoor: 400N Outdoor:200N specifications.
  • Page 14 26) The maximum allowable tilt angle of the working angle machine, as shown in following table: (sideward) Model SS0407E AS0607E 27) It is forbidden to use the battery whose Item (S0407SDTNE10) (S06070DTNE10) weight is less than the original battery. The...
  • Page 15 Operation Manual of Elevating Work Platform 30) The tools and materials, evenly distributed Maximum side slope and able to be safely moved by the person rating, stowed position: 25%(14° ) on the platform, can be transferred by the platform only. 31) Do not use the machine on a movable Note: Slope rating is subject to ground surface or vehicle.
  • Page 16 Operation Manual of Elevating Work Platform  Do not get in and out of the platform, overhead machine, unless the crane except the machine is folded. controller is locked and/or the potential bump prevention measure △ Crash Hazard is taken. ...
  • Page 17 Operation Manual of Elevating Work Platform  Please make an absolute operation 1.4 Battery safety check and test all functions before △ each shift. Attach a mark on the Combustion hazard damaged or failed machine.  The battery contains the acid immediately and stop the operation material.
  • Page 18 (including the three-wire power socket. Model battery)  Check if the wire cable, electric chassis (kg) cable and wiring are damaged every SS0407E AS0607E day. Replace the damaged items AS0812E before the operation. AS1012E  AS1212E Take measures to prevent the AS1413E 225.4...

  • Page 19: Chapter 2 Legend

    Operation Manual of Elevating Work Platform Chapter 2 Legend...
  • Page 20 Operation Manual of Elevating Work Platform...
  • Page 21 Operation Manual of Elevating Work Platform △ Notice: The product structure diagram of AS1212E is used as an example, and can be referred by other models 1. Extending platform 7. Ladder 2. Scissors 8. Safety arm 3. Chassis assembl y 9.
  • Page 22 Operation Manual of Elevating Work Platform...

  • Page 23: Chapter 3 Label

    Operation Manual of Elevating Work Platform Chapter 3 Decal...
  • Page 24 Operation Manual of Elevating Work Platform...
  • Page 25 Operation Manual of Elevating Work Platform SS0407E Label...
  • Page 26 Operation Manual of Elevating Work Platform SS0407E Label List Code Name Code Name Company Logo Description of file loss Model identification Annual inspection instruction Stay away from machine sign Transportation sign Direction indicator sign Electric shock sign Wheel load capacity sign...
  • Page 27 Operation Manual of Elevating Work Platform SS0407E Label...
  • Page 28 Operation Manual of Elevating Work Platform...
  • Page 29 Operation Manual of Elevating Work Platform AS0607E Label...
  • Page 30 Operation Manual of Elevating Work Platform AS0607E Label List Code Name Code Name Company Logo Description of file loss Model identification Annual inspection instruction Stay away from machine sign Transportation sign Direction indicator sign Electric shock sign Wheel load capacity sign Indicator for lower control panel Pressure hazard identification Prohibition of sparks sign...
  • Page 31 Operation Manual of Elevating Work Platform AS0607E Label...
  • Page 32 Operation Manual of Elevating Work Platform...
  • Page 33 Operation Manual of Elevating Work Platform AS0812E/AS1012E/AS1212E Label...
  • Page 34 Operation Manual of Elevating Work Platform AS0812E/AS1012E/AS1212E Label list Code Name Code Name Company Logo Safety rules description sign Model identification Arrow indication sign Forklift safety arm sign Notices indication Stay away from machine sign Lanyard Anchorage Point Direction indicator sign Reduce platform warning sign Wheel load capacity sign Forklift Fork Position...
  • Page 35 Operation Manual of Elevating Work Platform AS0812E/AS1012E/AS1212E...
  • Page 36 Operation Manual of Elevating Work Platform...
  • Page 37 Operation Manual of Elevating Work Platform AS1413E Label...
  • Page 38 Operation Manual of Elevating Work Platform...
  • Page 39 Operation Manual of Elevating Work Platform...
  • Page 40 Operation Manual of Elevating Work Platform AS1413E Label List Item Description Item Description Company Logo Arrow indication sign Model identification Notices indication Forklift safety arm sign Lanyard Anchorage Point Stay away from machine sign Reduce platform warning sign Direction indicator sign Forklift Fork Position Wheel load capacity sign Indicator for lower control panel...

  • Page 41: Chapter 4 Specification

    Operation Manual of Elevating Work Platform Chapter 4 Specification...
  • Page 42 Operation Manual of Elevating Work Platform...
  • Page 43 Operation Manual of Elevating Work Platform Model SS0407E Main pump Gear Pump Item Parameter System pressure (MPa) Hydraulic oil(L) Maximum number of worker Reducer oil(L) 0.25 Max.Free Standing Height(m) Ground bearing information Max.Working/Platform Height(m) Maximum wheel load 480Kg Extending size of platform (m) Tire contact pressure 1116.71KPa...
  • Page 44 Operation Manual of Elevating Work Platform Nominal AC Intput Overall height (m) (Folding without 100-240 AC 2.33/1.75 Voltage(V) enclosure/Folding) Maximum Overall weight (kg) 2715 Charger Output Current(A) Hoisting Rated Power（KW） Nominal DC Output Motor Voltage(V) Drive Rated Power（KW） 0.81 Ground environment noise Motor <...
  • Page 45 Operation Manual of Elevating Work Platform Overall length (m) (folding status) (km/h) 2.47/2.25 (with ladder/without ladder) Traveling speed of machine (lifting 0.8±0.1 status) (km/h) Overall width（m） 1.18 Lifting/lowering speed (S) 58±4/60±4 Tyre size (diameter×width)(mm) 380×130 Dimension of working platform Minimum turning radius (m) 2.26×1.12 (L×W) (m) Theoretical gradeability...
  • Page 46  10# aviation hydraulic oil: minimum air Hoisting Rated Power（KW） Motor temperature ≤-39℃; Output Voltage(V) Battery  Oil level in the oil tank when SS0407E Capacity (Ah) Nominal AC Intput is folded after the whole machine is 100-240VAC Voltage (V) lifted, steering or running: 4L...
  • Page 47 Operation Manual of Elevating Work Platform lifted, steering or running: 11.5L. selected part.  Oil level in the oil tank when AS1012E is folded after the whole machine is lifted, steering or running: 14L. △ Notice:  The ground bearing information is approximate information, different options are not included.
  • Page 48 Operation Manual of Elevating Work Platform...

  • Page 49: Chapter 5 Controller

    Operation Manual of Elevating Work Platform Chapter 5 Controller...
  • Page 50 Operation Manual of Elevating Work Platform...
  • Page 51 Operation Manual of Elevating Work Platform 5.1 Ground controller 5.1.1 key switch The key switch controls the power supply of the machine, for which three operating modes are available. When the key switch is set in the left position, the platform operation mode will be enabled;...
  • Page 52 Operation Manual of Elevating Work Platform supply will be cut off once any emergency stop switch on the chassis or the platform is pressed. The safety function is based on a complete loop which can be disconnected once any emergency stop switch is pressed. 5.1.3 Platform lifting switch The platform lifting switch is only used to control the lifting or lowering of platform.
  • Page 53 Operation Manual of Elevating Work Platform when the control lever is moved to the direction Operating step Displayed data Power on but no Battery capacity indicated by the yellow arrow. moving Move forward or Battery capacity 5.2.6 Drive speed button backward Lift up the platform Battery capacity...
  • Page 54 Operation Manual of Elevating Work Platform light, outdoor flashing). When outdoor mode is selected, the platform rated load is not exceed 125Kg. AS1413E: Via the lift button on the PCU for indoor or outdoor mode select (indoor light, outdoor flashing). When indoor mode is selected, the machine AS1413E can be lifted up to 13.8m;...

  • Page 55: Chapter 6 Pre-Operation Inspection

    Operation Manual of Elevating Work Platform Chapter 6 Pre-operation inspection...
  • Page 56 Operation Manual of Elevating Work Platform...
  • Page 57 Operation Manual of Elevating Work Platform check every item. △ Warning Forbidden operation, If any damage is found or any un-permitted unless the safe operation principles of change different to the delivery status is the machine are understood and found, please make the mark and stop the practiced.
  • Page 58 Operation Manual of Elevating Work Platform △ Battery pack and its connection Notice: if the machine must be Drive motor/motor checked by lifting the platform, please Wear-resistant slide block and liner keep the safety prop in the correct position. Refer to the “Operation Tyre and wheel notice”.

  • Page 59: Chapter 7 Workstation Inspection

    Operation Manual of Elevating Work Platform Chapter 7 Workstation inspection...
  • Page 60 Operation Manual of Elevating Work Platform...
  • Page 61 Operation Manual of Elevating Work Platform operating the machine △ Warning: Forbidden operation, 7.2Workstation inspection unless the safe operation principles of the machine are understood and Be careful and watch out the following hazards: practiced. Abrupt slope or cave The dangerous conditions are avoided. Uplift, ground barrier or debris The pre-operation inspection is always Inclined plane...
  • Page 62 Operation Manual of Elevating Work Platform...

  • Page 63: Chapter 8 Function Test

    Operation Manual of Elevating Work Platform Chapter 8 Function test...
  • Page 64 Operation Manual of Elevating Work Platform...
  • Page 65 Operation Manual of Elevating Work Platform the functional test again before running the △ Warning: Forbidden operation, machine. unless the safe operation principles of the machine are 8.2 Function test understood and practiced. 1) The dangerous conditions are Carry out the function test on a firm and avoided.
  • Page 66 8.7 Test on platform controller lowering switch Push the red ground emergency stop button Results: The platform shall descend. When to the “OFF” position. the platform is descending, the lowering alarm Result: all functions shall not be enabled. shall beep.SS0407E platform shall stop...
  • Page 67 Operation Manual of Elevating Work Platform Place the red emergency stop button to the Result: the platform shall descend. When the “OFF” position. platform descends, the lowering alarm shall Result: the LED data diagnosis device ring indicator lamp shall light up 8.10 Turning test 8.8 Test of horn △...
  • Page 68 △ Notice: when the platform is lifted, Result: the lifting speed of platform shall not be greater than 0.8km/h (SS0407E shall not be the hollow protector shall be greater than 0.5km/h) when the platform is lifted. automatically stretched. The hollow...
  • Page 69 Lift the platform. Result: When the platform ascends for a given height above the ground (as detailed in the following table), the pit protection device shall extend. Model Height (m) 1.36 SS0407E 1.19 AS0607E AS0812E 1.71 AS1012E 1.86 AS1212E 2.52...
  • Page 70 Operation Manual of Elevating Work Platform...

  • Page 71: Chapter 9 Operation Notice

    Operation Manual of Elevating Work Platform Chapter 9 Operation notice...
  • Page 72 Operation Manual of Elevating Work Platform...
  • Page 73 Operation Manual of Elevating Work Platform △ It is unsafe and even dangerous to use the Warning Forbidden operation, machine for any other purposes other than unless the safe operation principles of carrying the staff, equipment, tool and the machine are understood and material to the overhead workstation practiced Only the trained and authorized staff can...
  • Page 74 Operation Manual of Elevating Work Platform 9.4 Operation on the ground 9.7 Platform position adjustment 1） Switch the key switch to the ground controller. 1） Press the lifting function selector button. 2） Place the red emergency stop buttons on the 2）...
  • Page 75 Operation Manual of Elevating Work Platform performance. Battery Platform 7） When the battery level indicator lamp flashes, percentage Description display the driving speed and functional speed of machine will be degraded The battery 90-100 capacity is 9.10 Driving speed option full The driving controller can be run at two different Percentage...
  • Page 76 (the lifting height of every model is Additional platform weight may reduce given in the following table). slope rating. Model Height (m) SS0407E Measure the slope by using a digital inclinometer AS0607E or as per the following steps. AS0812E AS1012E 3.73...
  • Page 77 9.14 How to fold guard rail platform inward. Do not place your hands in places where there may be a pinch point. On models SS0407E/AS0607E, the platform Remove the two retaining pins on the upper guardrail system consists of a folding guardrail on part of the door.
  • Page 78 Operation Manual of Elevating Work Platform a folding guardrail on the main platform. 10) Fold the door guardrail from the ladder or the Fully lower the platform and lock it into the ground inward. Do not place your hands in extended platform.
  • Page 79 Operation Manual of Elevating Work Platform platform. 9.17 Power Supply Switch 1. DC power switch (If equipped) Press the DC power switch, power supply of the whole machine will be disconnected. Pull out the DC power switch and power supply of the whole machine will be connected.
  • Page 80 Operation Manual of Elevating Work Platform 9.18 Error state (alarm code) △ Notice: In the error alarm status, the alarm code will flash once per second on the displays of ECU and PCU. Table: alarm code Display Description Response System initialization error Stop all actions System communication error Stop all actions...
  • Page 81 Operation Manual of Elevating Work Platform Platform handle enable switch button pressing error during start Stop platform control The speed is reduced to the speed “The platform handle is not in the middle position” error during start after lifting AC pump motor detection malfunction Display alarms only AC pump motor contactor malfunction Display alarms only...
  • Page 82 Operation Manual of Elevating Work Platform Brake release switch error Alarm only Brake release not open error Alarm only Brake application failure Alarm only Motor protection open error Stop lifting and running Alarm of exceeding 90% load Alarm only Short circuit of left drive motor protection Stop lifting and running Right drive motor protection short circuit Stop lifting and running...
  • Page 83 Operation Manual of Elevating Work Platform Display Description Press the enable / Travel button and cancel ECU sleep Error of unsuccessful overload weight function calibration: Carry out weight calibration again. Too low level of the battery: Check the battery level and fill the electrolyte if liquid level is too low. Check whether the liquid level switch is installed correctly.
  • Page 84 Operation Manual of Elevating Work Platform Display Description Adjust the ZAPI and/or check the toggle voltage due to loose wiring Check wiring of main contactor, replace contactor if necessary, or replace motor controller Check the battery voltage, check if it is charging. If the fault still exists, try to replace the motor controller Cool down the restart machine or replace the motor controller Check the wiring of the motor or replace the motor controller Check the wiring of the pump motor, restart the machine or replace the motor controller...
  • Page 85 Operation Manual of Elevating Work Platform status. Press the left turn key to view the former error code until reaching the earliest one. Press the right turn key, to view the historical error code in the reverse sequence until reaching the latest one. For error codes, please refer to the table above.
  • Page 86 Operation Manual of Elevating Work Platform...

  • Page 87: Chapter 10 Transport And Lifting Instruction

    Operation Manual of Elevating Work Platform Chapter 10 Transport and lifting instruction...
  • Page 88 Operation Manual of Elevating Work Platform...
  • Page 89 Operation Manual of Elevating Work Platform maximum gradient rating, be sure to △ Warning: Compliance and load and unload the machine with a obedience winch as per the instruction for brake  When lifting the machine with a crane, releasing operation. please make the correct judgment and 10.1 Brake release make a plan to control the...
  • Page 90 Please lock the machine wheels when △ preparing the transport. Notice: For SS0407E models, screw the Retract and fix the extending platform. M3*20bolt into the screw holes in the brake disc. 3) Switch the key switch to the “OFF” position and take off the key before the transportation.
  • Page 91 Site lifting Site point lifting Point Place the fork of the forklift on the forklift Model X-axis(mm) Y-axis (mm) SS0407E rebates. AS0607 546.3 478.8 Drive the forklift forward to completely insert AS0812E 847.76 606.13 the fork into the rebates. AS1012E 991.5...
  • Page 92 Operation Manual of Elevating Work Platform good-ventilation area. Keep the machine level when lowering the Be sure to completely lower the working fork. table. △ Notice: the component damage Place the emergency stop switch on the “OFF” position. may be caused if the machine is lifted If necessary, cover the control panel and the on its side.

  • Page 93: Chapter 11 Appendix

    Operation Manual of Elevating Work Platform Chapter 11 Appendix...
  • Page 94 Operation Manual of Elevating Work Platform...
  • Page 95 Operation Manual of Elevating Work Platform Maintenance Routine inspection and maintenance interval table Maintenance Routine level inspection Level I Level II Level III Level IV Level V Maintenance period Every day 25h/1m 50h/3m 100h/6m 200h/12m 400h/24m △ Notice: The working hours are based on the hour meter. Maintenance items of every level are given in the following table Maintenance level Maintenance...
  • Page 96 Operation Manual of Elevating Work Platform Maintenance level Maintenanc Description Routine Leve Leve Leve Leve e item Level V inspection l II l III l IV Check if the angle sensor wiring ● ● ● ● ● ● harness and connector are secure Check if the emergency stop switch, key switch and plug switch ●...
  • Page 97 Operation Manual of Elevating Work Platform Maintenance level Maintenance Description Routine Level Level Level Level Level item inspection Check if the yoke oil pipe is ● ● ● ● ● ● fastened securely Check if the driving oil pipe clip is ●...
  • Page 98 Operation Manual of Elevating Work Platform Selection of oil Use temperature Oil type Minimum air temperature ＞-9℃ L-HM 46 antiwear hydraulic oil ≤ -33℃＜minimum air temperature -9℃ L-HV 46 low temperature hudraulic oil -39℃＜ minimum air temperature ≤-33℃ L-HS 46ultralow temperature hudraulic oil Minimum air temperature ≤-39℃...
  • Page 99 Operation Manual of Elevating Work Platform...

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