LGMG A13JE Operation Manual
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LGMG A13JE Operation Manual

Articulated boom mobile elevating work platform
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Operation Manual
A13JE
Articulated Boom
Mobile Elevating Work Platform
△
!
Warning
Operators and maintenance personnel
must read and understand this manual
before operating and maintaining this
vehicle,
otherwise
it
may
lead
to
casualties! This manual should be kept in
a safe place for reference by relevant
personnel.
LINGONG HEAVY MACHINERY CO., LTD.

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Summary of Contents for LGMG A13JE

  • Page 1 Operation Manual A13JE Articulated Boom Mobile Elevating Work Platform △ Warning Operators and maintenance personnel must read and understand this manual before operating and maintaining this vehicle, otherwise lead casualties! This manual should be kept in a safe place for reference by relevant personnel.
  • Page 2 16 format 8 printed sheets First edition July 2022 First printed Lingong Heavy Machinery Co., Ltd . Add: 12th Floor, Building 3, Lushangguoaocheng, 9777 Jingshi Road, Lixia District, Jinan, China Tel: 86-0531-67605017 Fax: 86-0531-67605017 Technical service: 86-0531-67605017 Web: www.LGMG.com.cn Accessories sales: 86-0531-67605016...

  • Page 3: Table Of Contents

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Contents Chapter 1 Safety ..................1 1.1 Danger ....................3 1.2 No operation is allowed unless ............3 1.3 Classification of dangers ..............3 1.4 Intended purpose ................3 1.5 Safety sign maintenance ..............3 1.6 Risk of electric shock ................
  • Page 4 Operation Manual of Articulated Boom Mobile Elevating Work Platform 8.2 Basic principles ................51 8.3 Functional test ................51 8.4 Test on the lower control box ............51 8.5 Test on the upper control box ............52 Chapter 9 Operating Instructions ............... 55 9.1 No operation is allowed unless ............
  • Page 5 Mobile Elevating Work Platform Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG. This machine is designed according to BS EN280-1:2022.The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose.
  • Page 6 The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine. LGMG assumes no responsibility if this machine is used beyond the range of this manual. The user and the operator shall be responsible for the safety of such operations.

  • Page 7: Chapter 1 Safety

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Chapter 1 Safety...
  • Page 8 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 9: Danger

    Classification of hazards The meanings of symbols, color codes △ Caution and characters of LGMG’s products are as follows: The vehicle is strictly forbidden to carry goods. Security warning symbol: are used for warning of potential personal injuries.

  • Page 10: Risk Of Electric Shock

    1.6 Risk of electric shock A13JE Model Maximum number of This vehicle is not insulated and is not 2 people people...
  • Page 11 Operation Manual of Articulated Boom Mobile Elevating Work Platform lowered and do not continue to operate the vehicle. 13) Do not use the boom to push the vehicle or other object. 14) Do not make the boom contact adjacent Do not operate the vehicle in strong winds components.

  • Page 12: Risk Of Crushing

    Operation Manual of Articulated Boom Mobile Elevating Work Platform and the nuts are properly tightened. attachment point. 26) The ambient temperature in which the Do not sit, stand or climb on the guardrail of vehicle is operated is -25° C ~ 40° C. the platform.

  • Page 13: Risk Of Component Damage

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Charge the battery only in an open, well-ventilated area away from sparks, flames and lighted tobacco. 1.15 Risk of vehicle damage Do not operate a vehicle that is damaged or Limit the drive speed according to the faulty.

  • Page 14: Check For Tires And Wheels

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Avoid spilling or touching the acid in the Avoid electric shock due to contact with battery. Soda and water can be used to battery terminals. Remove rings, neutralize the spilled battery acid. watches and other accessories.
  • Page 15 Operation Manual of Articulated Boom Mobile Elevating Work Platform Rotate the turntable so that the boom is between the non-steer wheels. Turn the key switch to the "OFF" position remove avoid unauthorized use. Block the wheel with a wedge. Charge the battery. (If necessary)
  • Page 16 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 17: Chapter 2 Legend

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Chapter 2 Legend...
  • Page 18 Operation Manual of Articulated Boom Mobile Elevating Work Platform...
  • Page 19 Operation Manual of Articulated Boom Mobile Elevating Work Platform Name Name Steering wheel Lanyard fixing point Counterweight File box Battery box Platform Non-steering wheel Guardrail Tower boom section Foot switch Base boom section Platform rotate cylinder Jib rotate cylinder Upper control box Lower control box...
  • Page 20 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 21: Chapter 3 Decal

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Chapter 3 Decal...
  • Page 22 Operation Manual of Articulated Boom Mobile Elevating Work Platform...
  • Page 23 Operation Manual of Articulated Boom Mobile Elevating Work Platform Decal...
  • Page 24 Operation Manual of Articulated Boom Mobile Elevating Work Platform Decal...
  • Page 25 Operation Manual of Articulated Boom Mobile Elevating Work Platform...
  • Page 26 Label-Arrow sign-blue(C010) 2534000124 Decal-No water-spraying 2534000062 Decal-Battery as counterweight 2534003044 Decal-Non-professionals do not operate 2534000051 Arrow sign-blue(C010) 2534000050 Arrow sign-yellow(043) 2534000052 Arrow sign-yellow(043) 2534001749 Label-Group LOGO-LGMG 2534003359 Label-Model sign 2534000011 Label-In-box maintenance attention 2534003361 Label-Right box model 2534000042 Label-Anti-falling attention...
  • Page 27 Operation Manual of Articulated Boom Mobile Elevating Work Platform 2534000017 Label-Lanyard fixing point 41、42 2534001185 Label-Vehicle nameplate 2831990027 Label-Transport Tie Down 2534000027 Label-Lifting Point 2534001377 Label-Hydraulic oil level 2534001995 Label-Hydraulic oil tank...
  • Page 28 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 29: Chapter 4 Specification

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Chapter 4 Specification...
  • Page 30 Operation Manual of Articulated Boom Mobile Elevating Work Platform...
  • Page 31 Operation Manual of Articulated Boom Mobile Elevating Work Platform Specification A13JE Vehicle parameters 4.1 Vehicle performance parameters Item Parameter Item Parameter Rated load (kg) 95-125 Turntable rotation by one circle（S） Vehicle weight (kg) 6950 32-40 Boom lifting（S） Maximum number of people Boom lowering（S）...
  • Page 32 Operation Manual of Articulated Boom Mobile Elevating Work Platform Drive motor Rated power (kW) 3.56 Output voltage (V) 51.5 Battery (Total) Capacity (Ah) Charger Nominal DC output voltage (V) 4.5 Transmission system Item Parameter/content Driving reducer Output torque(Nm) 2825 Rotary reducer Output torque(Nm) 7900 4.6 Oil filling capacity...
  • Page 33 Operation Manual of Articulated Boom Mobile Elevating Work Platform 4.7 Range of motion...
  • Page 34 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 35: Chapter 5 Control Unit

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Chapter 5 Control Unit...
  • Page 36 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 37: Lower Control Box

    Operation Manual of Articulated Boom Mobile Elevating Work Platform 5.1 Lower control box Name Name Emergency stop button switch Platform rotate switch Key switch Jib boom rotate switch Platform overload indicator Jib boom up/down switch Base boom extend/retract switch Platform level switch Base boom up/down switch Function enable button switch Tower boom up/down switch...
  • Page 38 Operation Manual of Articulated Boom Mobile Elevating Work Platform The functional description of the lower control box button switch is as follows: Item Button switch Functional description When turning the key switch to the “Platform” position, the upper control box will be enabled. When turning the key switch to the “OFF” Key switch position, the vehicle will stop.
  • Page 39 Operation Manual of Articulated Boom Mobile Elevating Work Platform Item Button switch Functional description 1. Turn the key switch to the lower control box. 2. Turn the red “Emergency Stop” button outward to the “ON” position. Auxiliary power button switch 3.

  • Page 40: Upper Control Box

    Operation Manual of Articulated Boom Mobile Elevating Work Platform 5.2 Upper control box Name Name Horn button Drive/steering control handle Low battery level Tower boom up/down switch Platform overload indicator Jib boom rotate switch Machine tilt indicator Base boom extend/retract switch Reserve Platform rotate switch Drive enable switch...
  • Page 41 Operation Manual of Articulated Boom Mobile Elevating Work Platform The functional description of the upper control box button switch is as follows: Item Button switch Functional description When pushing the red “Emergency Stop” button inward to the “OFF” position, all functions can be disabled. When each function control handle or toggle switch of the vehicle is Emergency stop button switch activated, all functions cannot be enabled.
  • Page 42 Operation Manual of Articulated Boom Mobile Elevating Work Platform When moving the control handle upward, the boom will be lifted. When moving the control handle downward, the boom will be lowered. The lowering alarm should sound when the boom is lowered. Press the foot switch and lower the boom to the telescoped position.
  • Page 43 Operation Manual of Articulated Boom Mobile Elevating Work Platform System fault codes Code Instructions Controller output power 1 break circuit Controller output power 2 break circuit Controller output power 3、4 break circuit Platform electric box expansion module Bus break circuit Chassis electric box display Bus break circuit Weighing fault Turntable tilt sensor failure...
  • Page 44 Operation Manual of Articulated Boom Mobile Elevating Work Platform ZAPI fault codes Code Instructions Notes NONE no error WATCHDOG device software reset (watchdog) EEPROM KO device hardware data storage EEPROM LOGIC FAILURE #3 Internal logic card failure LOGIC FAILURE #2 Internal logic card failure LOGIC FAILURE #1 Voltage supply on key input is too low or too high...
  • Page 45 Operation Manual of Articulated Boom Mobile Elevating Work Platform DRV SHOR EV 1-5 valve1 and/or valve5 driver shorted (always on) DRV SHOR EV2 valve2 (always on) DRV SHOR EV3 valve3 (always on) DRV SHOR EV3 valve4 (always on) COIL SHORT EV CURRENT GAIN ANALOG INPUT TILLER ERROR...
  • Page 46 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 47: Chapter 6 Pre-Operation Inspection

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Chapter 6 Pre-operation Inspection...
  • Page 48 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 49: No Operation Is Allowed Unless

    Operation Manual of Articulated Boom Mobile Elevating Work Platform pre-operation inspection again before 6.1 No operation is allowed continuing the functional test. Regular maintenance inspections should unless be performed by qualified authorized service technicians according manufacturer's specifications You have understood and practiced the requirements listed in the responsibilities principles about safe operation of the vehicle in manual.
  • Page 50 Operation Manual of Articulated Boom Mobile Elevating Work Platform  Make sure all structural members and other critical components are complete, and all associated fasteners and pins are in the right position and tightened.  Make sure the battery is located and connected properly.

  • Page 51: Chapter 7 Workplace Inspection

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Chapter 7 Workplace Inspection...
  • Page 52 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 53: No Operation Is Allowed Unless

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Wind and weather conditions 7.1 No operation is allowed Unauthorized personnel 10) Other possible unsafe conditions unless You have understood and practiced the principles about safe operation of the vehicle in this manual.
  • Page 54 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 55: Chapter 8 Functional Test

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Chapter 8 Functional Test...
  • Page 56 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 57: No Operation Is Allowed Unless

    Operation Manual of Articulated Boom Mobile Elevating Work Platform 8.1 No operation is allowed 8.4 Test on the lower control unless You have understood and practiced the Turn the key switch to the position of the principles about safe operation of the vehicle in lower control box.

  • Page 58: Test On The Upper Control Box

    Operation Manual of Articulated Boom Mobile Elevating Work Platform boom. 8.5 Test on the upper control Result: The tilt indicator should be always on and the buzzer will sound. Limit of extending, lifting, rotation, leveling and drive functions. The vehicle is in the telescoped state. The Turn the key switch to the position of the vehicle is located at a less than 3°...
  • Page 59 Operation Manual of Articulated Boom Mobile Elevating Work Platform Result: The vehicle suddenly stops. Slowly move the drive control handle to the full drive position. △ Caution: The brake must be able to Result: The maximum achievable drive speed may not exceed 0.8km/h when the tower boom stop the vehicle stably on any slope that it is lift.
  • Page 60 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 61: Chapter 9 Operating Instructions

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Chapter 9 Operating Instructions...
  • Page 62 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 63: No Operation Is Allowed Unless

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Maintenance Manual. This means that 9.1 No operation is allowed every operator should perform pre-operation inspections, functional tests unless and workplace inspections before operating the vehicle. You have understood and practiced the 9.3 Emergency stop principles about safe operation of the vehicle in this manual.

  • Page 64: Operation On The Platform

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Adjust the platform position The movement speed of the vehicle will be limited when the boom is lifted Press and hold the function enable button switch. △ Warning: When the vehicle is Move the button switch according to the mark on the control panel.

  • Page 65: Platform Overload Indicator

    Operation Manual of Articulated Boom Mobile Elevating Work Platform distance from the bottom of the block to the 9.8 Vehicle non-level ground. Divide the tape measure distance (the raised indicator height) by the block length (travel) and multiply by 100. If the indicator is on, it indicates that the vehicle is not level.

  • Page 66: After Each Use

    Add the distilled water to the bottom of the filling pipe. Do not add excessive ④Use only the batteries and chargers approved distilled water. by LGMG. Maintenance-free batteries Charge the battery Charge the battery Standard batteries ①Make sure the battery is connected before...

  • Page 67: Instructions For Skyguard

    Operation Manual of Articulated Boom Mobile Elevating Work Platform 9.12 Instructions for skyguard 1. Flashing alarm 2. Safety pole The Skyguard protective system aims to create safe and convenient operating environment for operators on the basis of ensuring operation convenience, loading capacity of the platform and the operators’...
  • Page 68 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 69: Chapter 10 Instructions For Transportation And Lifting

    Operation Manual of Articulated Boom Mobile Elevating Work Platform Chapter 10 Instructions for Transportation and Lifting...
  • Page 70 Operation Manual of Articulated Boom Mobile Elevating Work Platform...

  • Page 71: Compliance

    Operation Manual of Articulated Boom Mobile Elevating Work Platform 10.1 Compliance Only personnel with high-altitude lifting qualifications can load and unload the vehicle. The transport vehicle must be parked on a level surface. Make sure that the winch cable is properly When loading the vehicle, the transport secured to the fastening point of the drive vehicle must be fixed to prevent movement.

  • Page 72: Lifting Instructions

    Model X-Axis Y- Axis A13JE 870mm 950mm 10.4 Lifting instructions Keep in mind the followings: Only qualified sling assembling personnel can assemble the sling and lift the vehicle.

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