LGMG A45JE Operation And Safety Manual
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LGMG A45JE Operation And Safety Manual

Mobile elevating work platform
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Operation and Safety Manual
LGMG North America Inc.
Mobile Elevating Work Platform
！
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
WARNING
A45JE
ANSI

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  • Page 1 LGMG North America Inc. Operation and Safety Manual A45JE Mobile Elevating Work Platform ANSI ！ WARNING Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
  • Page 2 This page left blank intentionally...

  • Page 3: Table Of Contents

    LGMG North America Inc. Operation and Safety Manual Contents Chapter 1 Safety ..................1 1.1 Danger ....................3 1.2 No operation is allowed unless ............3 1.3 Classification of dangers ..............3 1.4 Intended purpose ................3 1.5 Safety sign maintenance ..............4 1.6 Risk of electric shock ................
  • Page 4 LGMG North America Inc. Operation and Safety Manual 8.1 No operation is allowed unless ............47 8.2 Basic principles ................47 8.3 Functional test ................47 8.4 Test on the lower control box ............47 8.5 Test on the upper control box ............48 Chapter 9 Operating Instructions ...............
  • Page 5 Operation and Safety Manual Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG North America. This machine is designed according to A92.20-2018.The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose.
  • Page 6 Always ensure the safety of all personnel and protect the machine against any damage. If unable to confirm the safety of some operations, contact LGMG North America. The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine.

  • Page 7: Chapter 1 Safety

    LGMG North America Inc. Operation and Safety Manual Chapter 1 Safety...
  • Page 8 LGMG North America Inc. Operation and Safety Manual...

  • Page 9: Danger

    This vehicle is only used to lift operators and Classification of hazards their tools and materials to high-altitude The meanings of symbols, color workplaces. codes and characters of LGMG △ North America’s products are as Caution follows: It is strictly forbidden to use the machine to carry loads.

  • Page 10: Safety Sign Maintenance

    LGMG North America Inc. Operation and Safety Manual the power supply. 1.5 Safety Sign Maintenance Do not operate the vehicle during lightning or storms. The operators should always keep in mind Do not use the machine as a ground wire their safety when replacing any missing or when welding.
  • Page 11 LGMG North America Inc. Operation and Safety Manual during lowering. The vehicle should be 13) Do not use the boom to push the vehicle or moved to a solid, flat surface before lifting other object. the platform. 14) Do not operate the vehicle with the battery For outdoor operation, do not lift the boom tray open.

  • Page 12: Risk Of Crushing

    LGMG North America Inc. Operation and Safety Manual supply voltage is ± 10%. floor firmly. 1.9 Risk of Crushing Do not place arms, hands, or fingers in any position where there is a hazard of potential crushing. When the machine is being operated from...

  • Page 13: Risk Of Component Damage

    LGMG North America Inc. Operation and Safety Manual Limit the drive speed according to the Make sure all maintenance operations have ground conditions, congestion levels, slope, been performed as specified in this manual. personnel location and any other factors Make...

  • Page 14: Locked After Each Use

    LGMG North America Inc. Operation and Safety Manual Risk of Explosion essential for maintaining the stability of the vehicle. Each battery must weigh 47kg/104lbs The minimum weight of each battery tray (including battery) must reach 249kg/549lbs. Danger during lifting Remove or install the battery pack with a fork.
  • Page 15 LGMG North America Inc. Operation and Safety Manual which are slightly larger than the diameter (about 5mm/2in) of the vent hole with a hammer. If leakage of a large quantity of filler is found, and the tire body deforms significantly, lower the platform and replace...
  • Page 16 LGMG North America Inc. Operation and Safety Manual...

  • Page 17: Chapter 2 Legend

    LGMG North America Inc. Operation and Safety Manual Chapter 2 Legend...
  • Page 18 LGMG North America Inc. Operation and Safety Manual...
  • Page 19 LGMG North America Inc. Operation and Safety Manual Name Name File box Lower control box Foot switch Steering wheel Lifting rod Charger Lanyard fixing point Battery box Platform Non-steering wheel Upper control box Fly boom section Base boom section Tower boom section...
  • Page 20 LGMG North America Inc. Operation and Safety Manual...

  • Page 21: Chapter 3 Decal

    LGMG North America Inc. Operation and Safety Manual Chapter 3 Decals...
  • Page 22 LGMG North America Inc. Operation and Safety Manual...
  • Page 23 LGMG North America Inc. Operation and Safety Manual Decal...
  • Page 24 LGMG North America Inc. Operation and Safety Manual...
  • Page 25 Anti-Crashing Danger Sign 2534000189 Group LOGO-Lift 2534001548 Shock Hazard Sign 2534000998 No Spark Sign 2534001567 Hydraulic Oil Sign Right Box Model Sign – A45JE 2534001573 2534001564 Component Damage Hazard Sign 2534001540 Security Rule Specification Sign 2534001749 Group LOGO 2534001180 Anti-Falling Attention Sign...
  • Page 26 LGMG North America Inc. Operation and Safety Manual Decal...
  • Page 27 Reflective Sticker 2534001575 Tire Instruction Sign 2534001549 Wheel Load Sign 2534001578 Anti-Rollover Attention Sign 2534001564 Component Damage Hazard Sign Left Box Model Sign – A45JE 2534001574 2534000974 In-Box Maintenance Attention Sign 2534001548 Shock Hazard Sign 2534001543 Anti-Crashing Danger Sign 2534000190 Group LOGO-Right Model Sign –...
  • Page 28 LGMG North America Inc. Operation and Safety Manual...

  • Page 29: Chapter 4 Specification

    LGMG North America Inc. Operation and Safety Manual Chapter 4 Specification...
  • Page 30 LGMG North America Inc. Operation and Safety Manual...
  • Page 31 LGMG North America Inc. Operation and Safety Manual A45JE Specifications 4.1 Performance Specifications Item Specification Item Specification Rated load (kg/lbs) 230/510 Gradeability Maximum number of people Turntable rotation by one circle (S) 95-125 Maximum working height (m/ft) 15.8/51.8 Boom lifting (S)
  • Page 32 LGMG North America Inc. Operation and Safety Manual System pressure (MPa/psi) 23.5/3408psi 4.5 Swing Mechanism Item Specification/content Swing motor Displacement (ml/r )/(oz/r) 475/16 4.6 Oil Capacity Item Specification Hydraulic oil(L/gal) 30/7.9 Gear oil(L/gal) 1.36/0.36...

  • Page 33: Chapter 5 Control Unit

    LGMG North America Inc. Operation and Safety Manual Chapter 5 Control Unit...
  • Page 34 LGMG North America Inc. Operation and Safety Manual...

  • Page 35: Lower Control Box

    LGMG North America Inc. Operation and Safety Manual 5.1 Lower control box Name Name Lower Emergency Stop Button Jib up/down Switch Switch Key Button Switch Auxiliary Power Button Switch Reserved Platform Swing Switch Tower Boom up/down Switch Platform Leveling Switch...
  • Page 36 LGMG North America Inc. Operation and Safety Manual The functional description of the lower control box button switch is as follows: Item Button switch Functional description When turning the key switch to the “Platform” position, the upper control box will be enabled. When turning the key switch to the “OFF”...
  • Page 37 LGMG North America Inc. Operation and Safety Manual Item Button switch Functional description When pulling the button switch upward, the jib boom will Jib boom be lifted. When pulling the button switch downward, the jib lifting/lowering button boom will be lowered.

  • Page 38: Upper Control Box

    LGMG North America Inc. Operation and Safety Manual 5.2 Upper control box Name Name Indicator light Platform swing switch Emergency stop button Platform up/down leveling switch Drive/steer control handle Base boom up/down/ extend/retract and Turntable Swing control handle Drive enable switch...
  • Page 39 LGMG North America Inc. Operation and Safety Manual The functional description of the upper control box button switch is as follows: Item Button switch Functional description When pushing the red “Emergency Stop” button inward to the “OFF” position, all functions can be disabled.
  • Page 40 LGMG North America Inc. Operation and Safety Manual When moving the control handle upward, the vehicle will drive forward. When moving the control handle downward, the vehicle will drive backward. When Drive/steer control handle pressing the left side of the thumb rocker, the vehicle will turn to the left.
  • Page 41 LGMG North America Inc. Operation and Safety Manual FUNCTIONS LOCKED - TEST MODE Function lock, select test mode SELECTED, 2/2 SOME FUNCTIONS MUST BE USED Some functions must be used ALONE!, 2/2 alone FUNCTIONS LOCKED - EMERGENCY Function lock - emergency pump...
  • Page 42 LGMG North America Inc. Operation and Safety Manual FAULT: BATTERY VOLTAGE TOO LOW!, Error: Battery voltage is too low FAULT: BATTERY VOLTAGE TOO Error: Battery voltage is too high HIGH!,4/4 FAULT: CAN BUS - LOADCELL, 6/6 Error: Can bus load cell...

  • Page 43: Chapter 6 Pre-Operation Inspection

    LGMG North America Inc. Operation and Safety Manual Chapter 6 Pre-Operation Inspection...
  • Page 44 LGMG North America Inc. Operation and Safety Manual...

  • Page 45: No Operation Is Allowed Unless

    LGMG North America Inc. Operation and Safety Manual pre-operation inspection again before 6.1 No Operation Is Allowed continuing the functional test. Regular maintenance inspections should Unless be performed by qualified authorized service technicians according manufacturer's specifications You have understood and practiced the...

  • Page 46: Checking The Battery

    LGMG North America Inc. Operation and Safety Manual critical components are complete, and all necessary, add the distilled water from the associated fasteners and pins are in the bottom of the battery filler tube. Do not add right position and tightened.

  • Page 47: Chapter 7 Workplace Inspection

    LGMG North America Inc. Operation and Safety Manual Chapter 7 Workplace Inspection...
  • Page 48 LGMG North America Inc. Operation and Safety Manual...

  • Page 49: No Operation Is Allowed Unless

    LGMG North America Inc. Operation and Safety Manual Unauthorized personnel 7.1 No Operation Is Allowed 10) Other possible unsafe conditions Unless You have understood and practiced the principles about safe operation of the vehicle in this manual. Avoid dangerous situations.
  • Page 50 LGMG North America Inc. Operation and Safety Manual...

  • Page 51: Chapter 8 Functional Test

    LGMG North America Inc. Operation and Safety Manual Chapter 8 Functional Test...
  • Page 52 LGMG North America Inc. Operation and Safety Manual...

  • Page 53: No Operation Is Allowed Unless

    LGMG North America Inc. Operation and Safety Manual 8.1 No Operation Is Allowed 8.4 Tests from the Lower Unless Control Box You have understood and practiced the Turn the key button switch to the position of principles about safe operation of the vehicle in the lower control box.

  • Page 54: Test On The Upper Control Box

    LGMG North America Inc. Operation and Safety Manual the boom. 8.5 Tests from the Upper Result: The tilt indicator may not light and the alarm will sound. Limit of extending and lifting Control Box functions. Test the Horn Test the Emergency Stop Press the horn button.
  • Page 55 LGMG North America Inc. Operation and Safety Manual Result: The vehicle suddenly stops. full drive position. Result: The maximum achievable drive speed △ Caution: The brake must be able to may not exceed 0.62mph when the tower boom is lift.
  • Page 56 LGMG North America Inc. Operation and Safety Manual...

  • Page 57: Chapter 9 Operating Instructions

    LGMG North America Inc. Operation and Safety Manual Chapter 9 Operating Instructions...
  • Page 58 LGMG North America Inc. Operation and Safety Manual...

  • Page 59: No Operation Is Allowed Unless

    LGMG North America Inc. Operation and Safety Manual every operator should perform 9.1 No Operation is Allowed pre-operation inspections, functional tests and workplace inspections before operating Unless the machine. 9.3 Emergency Stop You have understood and practiced the principles about safe operation of the vehicle in this manual.

  • Page 60: Operation On The Platform

    LGMG North America Inc. Operation and Safety Manual either side. The movement speed of the vehicle will be limited when the boom is lifted Move appropriate button switch according to the mark on the control panel. △ Warning: Continuous driving may...

  • Page 61: Platform Overload Indicator

    LGMG North America Inc. Operation and Safety Manual Place the carpentry’s ruler on the upper edge of slight overload of platform. Unload the platform the block at the end of the downhill slope and until the lamp is OFF before continuing to raise the end of the block until it is level.

  • Page 62: Instructions For Skyguard

    ③Charge the battery using the correct AC input voltage indicated on the charger. 9.12 Instructions for ④Use only the batteries and chargers approved by LGMG North America, Inc. Skyguard Charge the battery The Skyguard protective system aims to ①Make sure the battery is connected before create safe and convenient operating charging.

  • Page 63: Chapter 10 Instructions For Transportation And Lifting

    LGMG North America Inc. Operation and Safety Manual Chapter 10 Instructions for Transportation and Lifting...
  • Page 64 LGMG North America Inc. Operation and Safety Manual...

  • Page 65: Compliance

    LGMG North America Inc. Operation and Safety Manual After the vehicle is loaded: 10.1 Compliance ①Wedge the wheel to prevent the vehicle from moving. Only personnel with high-altitude lifting ②Flip over the drive hub cover to engage the qualifications can load and unload the non-steering wheel brake.

  • Page 66: Lifting Instructions

    LGMG North America Inc. Operation and Safety Manual 10.4 Lifting instructions Keep in mind the following: Only qualified rigging personnel assemble the sling and lift the vehicle. Make sure that the crane's lifting capacity, loading surface, belt or rope is sufficient to withstand the weight of the vehicle.
  • Page 68 A45JE Mobile Elevating Work Platform Operation and Safety Manual Second Edition –July 2020 1445 Sheffler Drive Chambersburg, PA. 17201 Toll Free: 833.288.LGMG (5464) Local Phone: 717.889.LGMG (5464) Email: sales@lgmgna.com www.lgmgna.com...

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