LGMG SS0407E Operation Manual
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LGMG SS0407E Operation Manual

Mobile elevating work platform
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Operation Manual
SS0407E/SS0507E/SS0607E/AS0607E/AS0607WE
/AS0608E/AS0808E/AS0612E/AS0812E/AS1012E/
AS1212E/AS1413E/AS0607/AS0607W/AS0608/
AS0808/AS0612/AS0812/AS1012/AS1212/AS1413
Mobile Elevating Work Platform
！
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
WARNING
HSS2066 (A14B)
CE

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  • Page 1 HSS2066 (A14B) Operation Manual SS0407E/SS0507E/SS0607E/AS0607E/AS0607WE /AS0608E/AS0808E/AS0612E/AS0812E/AS1012E/ AS1212E/AS1413E/AS0607/AS0607W/AS0608/ AS0808/AS0612/AS0812/AS1012/AS1212/AS1413 Mobile Elevating Work Platform ！ WARNING Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
  • Page 2 Operation Manual of Elevating Work Platform Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG. This machine is designed according to EN280:2013/A1:2015.The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose.
  • Page 3 The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine. LGMG assumes no responsibility if this machine is used beyond the range of this manual. The user and the operator shall be responsible for the safety of such operations.

  • Page 4: Table Of Contents

    Operation Manual of Elevating Work Platform Contents Chapter 1 Safety ....................1 1.1 Description ..........................2 1.2 Maintenance of Safety Signs and Decals ................... 2 1.4 Battery Safety ..........................8 1.5 Lock After Each Use ........................8 Chapter 2 Machine Nomenclature ..............11 Chapter 3 Controls ...................
  • Page 5 Operation Manual of Elevating Work Platform 4.2 Pre-Operation Inspection ......................17 Chapter 5 Workstation Inspection ..............19 5.1 General Information ........................19 5.2 Workstation Inspection ......................19 Chapter 6 Function Test ................... 21 6.1 General Information ........................21 6.2 Function Test ..........................21 6.3 Tests from the Ground Controls ....................
  • Page 6 Operation Manual of Elevating Work Platform 7.7 Platform Positioning ........................28 7.8 Steering ............................ 28 7.9 Drive ............................28 7.10 Drive Speed Option ........................ 29 7.11 Driving the Machine from the Ground ..................29 7.12 Using the Safety Prop ......................30 7.13 How to Stow the Guardrail ......................

  • Page 7: Chapter 1 Safety

    Classification of hazards instructions and safety regulations in this The meanings of symbols, color codes and manual are not followed. characters of LGMG’s products are as follows: △ Warning Security warning symbol: are used for Operation of the machine is forbidden, unless: warning of potential personal injuries.

  • Page 8: Description

    Operation Manual of Elevating Work Platform 1.3 Workstation Safety △ Electrocution Danger Yellow: Signifies dangerous situations. If not avoided, may result in minor or intermediate This machine is not electrically insulated and personal injury. does not provide protection from touching or getting close to electrical power lines.
  • Page 9 Do not operate the machine in inclement S1413 is 0.8 kph. The maximum elevated weather. drive speed for models SS0407E/SS0507E/SS0607E is 0.5 kph.  Do not use the machine as a ground for Do not use the tilt alarm as a level indicator.
  • Page 10 Battery weight Model (Kg) 16) Do not place, anchor, or suspend any load from any part of the machine. SS0407E 17) Do not push the machine or other items using AS0607 the platform. AS0607E 18) Do not operate the machine when the AS0607W chassis tray is pulled out.
  • Page 11 (including the Model Crushing Hazards battery) chassis (kg) Do not place arms, hands, or fingers  SS0407E in any position where there is a SS0507E hazard of potential crushing by the SS0607E machine’s scissors. AS0607 When the machine is being driven ...
  • Page 12 Operation Manual of Elevating Work Platform  Shut down the platform door before △ Falling Hazards operation.  Do not operate the machine if the  All workers in the platform must use guard rail is not correctly installed. approved safety harnesses and attach the lanyard to the provided Do not enter or exit the platform ...
  • Page 13 Operation Manual of Elevating Work Platform manufacturer’s service rules for for welding. This could cause personal protection equipment, the damage to the electrical components service rules for the workstation, on the machine. and the laws and regulations made △ by the local government. Explosion and Fire Hazards ...

  • Page 14: Battery Safety

    Operation Manual of Elevating Work Platform pierce or burn skin. the cables with any tool that may cause a spark.  Severe injury may result if any component below the cover is When the vehicle stops for a long  touched by mistake.
  • Page 15 Operation Manual of Elevating Work Platform 2) Lower the platform. 3) Rotate the key switch to the “OFF” position and pull out the key, to avoid unauthorized use. 4) Chock the wheels. 5) Charge the battery. 6) Disconnect and remove the platform control box.

  • Page 16: Chapter 2 Machine Nomenclature

    Operation Manual of Elevating Work Platform Chapter 2 Machine Nomenclature △ Notice: This drawing shows an AS0607E, but the nomenclature is common for all other models. Pedal Guardrail Platform Door Scissor Stack Arm Safety Prop Ladder Tire and Wheel Charging Panel Pothole Protection Device 10.

  • Page 17: Chapter 3 Controls

    Operation Manual of Elevating Work Platform Chapter 3 Controls 3.1 Ground Controls △ Notice The key can be inserted or removed only when the switch is in the center position. Some machines are equipped with optional switches that allow the keys to be inserted or removed at all three positions.

  • Page 18: Platform Controls

    Operation Manual of Elevating Work Platform 3.2 Platform Controls 3.2.1 Horn Button The horn will sound when this button is pressed, and will stop when the button is released. 3.2.2 Lift Switch Pressing this switch activates the lift function for the platform.

  • Page 19: Drive/Lift Control Lever

    Operation Manual of Elevating Work Platform 3.2.5 Drive/Lift Control Lever 3.2.7 Drive Function Button Drive function: Pressing this button activates the drive function. After the enabling switch is pressed, the machine will move to the direction (front) indicated by the 3.2.8 Steer Switch blue arrow when the control lever is moved to the direction indicated by the blue arrow, or to the...

  • Page 20: Chapter 4 Pre-Operation Inspection

     The function test is always made before Only qualified maintenance technicians are operation. permitted to repair the machine as per LGMG.  The machine is used for its designed After the required maintenance has been purpose. performed, the operator must carry out the pre-operation inspection again before the 4.1 Basic Principles...
  • Page 21 Operation Manual of Elevating Work Platform proper oil level. Go through the label. Limit switches, alarms, and horn. Check for any battery fluid leakage and if the Drive motors. liquid level is suitable. Add distilled water, if Tires and wheels. required.

  • Page 22: Chapter 5 Workstation Inspection

    Operation Manual of Elevating Work Platform Chapter 5 Workstation Inspection Understanding the hazards of the workstation △ Warning are the responsibilities of the operator. Avoid these hazards while moving, delivering, or Operation is forbidden unless the operating the machine. following safe operating principles of the machine are understood and 5.2 Workstation Inspection performed.

  • Page 23: Chapter 6 Function Test

    Operation Manual of Elevating Work Platform Chapter 6 Function Test Do not use a damaged or malfunctioning △ Warning machine. Tag out the control boxes and do not use the machine until repairs have been Operation is forbidden unless the made.

  • Page 24: Test The Emergency Stop Switch

    Operation Manual of Elevating Work Platform 6.4 Test the Emergency Stop Push down and hold the platform lift switch again. Result: The platform shall descend to Switch the lowest position. When the platform descends, the alarm will sound. Push the emergency stop switch on the ground control station in to the OFF position.

  • Page 25: Lift Function And Function Enable Switch Test

    Operation Manual of Elevating Work Platform 6.9 Lift Function and Function 6.10 Steering Test Enable Switch Test Do not press the enable switch on the control △ Notice handle. Slowly move the control handle as per the Face the end of the machine that steers blue arrows and then move it as per the when testing the steering and driving yellow arrows.

  • Page 26: Driving And Braking Function Test

    On models out in the following table. Result: The pothole SS0407E/SS0507E/SS0607E, the driving guards will be deployed. speed of the platform will not be greater than 0.5km/h when the platform is elevated.

  • Page 27: Operation Of Tilt Sensor Test

    If the pothole guards fails to be AS0607W 1.58 deployed, the alarm will sound and the AS0607WE machine will stop all drive and steer SS0407E functions. SS0507E AS0608 Lift the platform. Result: When the platform AS0608E elevates a given height (as shown in the...
  • Page 28 Result: When the platform elevates a given height (as shown in the following table), the alarm will sound. The drive function will be disabled. Table 8 – Pothole Guard Not Deployed Alarm Height Model Height (m) SS0407E SS0507E AS0612 1.45...

  • Page 29: Chapter 7 Operating Instructions

    Operation Manual of Elevating Work Platform Chapter 7 Operating Instructions △ It is prohibited to use the machine for any Warning purpose other than carrying the staff, equipment, tool and material to the overhead Operation is forbidden unless the workstation. following safe operating principles of Only trained and authorized personnel can the machine are understood and...

  • Page 30: Platform Positioning

    Operation Manual of Elevating Work Platform 7.5 Platform Positioning 7.9 Drive Press the drive function selector switch. Move the platform lifting and lowering switch according to the mark on the control panel. Hold the enable switch on the control handle. The driving and turning functions are unavailable from the ground controller.

  • Page 31: Drive Speed Option

    Operation Manual of Elevating Work Platform Table 9 - Battery Level as Shown on LED Display 7.10 Drive Speed Option Battery Platform The drive controller can be operated at two Percentage Description Display different drive speeds. When the drive speed selector switch indicator lights up, slow driving The battery speed mode is enabled.

  • Page 32: Using The Safety Prop

    Model Height (m) SS0407E 7.13 How to Stow the SS0507E AS0607 Guardrail AS0607E AS0612 .On models SS0407E/SS0507E/ SS0607E/ AS0612E AS0607/ AS0607E/ AS0607W/AS0607WE/ SS0607E AS0608/AS0608E/AS0808/AS0808E , the AS0607W 2.77 platform guardrail system consists of a folding AS0607WE AS0608 guardrail on an extended platform and a AS0608E folding guardrail on the main platform.
  • Page 33 Operation Manual of Elevating Work Platform Fold the left guardrail of the extending Remove the platform controller. platform inward. Do not place your hands in Remove the M-shaped fixed seat between places where there may be a pinch point. At the guardrails of the main platform and the the same time, prevent the right guardrails of extended platform from the inside of the...

  • Page 34: How To Stow The Guardrail

    Operation Manual of Elevating Work Platform place your hands in places where there may be a pinch point. At the same time, prevent the guardrails of the main platform from tilting over. 12) Install the two retaining pins which were removed back to the guardrail on each side.

  • Page 35: Error Codes

    Operation Manual of Elevating Work Platform 7.16 Error Codes △ Notice When an error code is present, the code will flash once per second on the screens of the ECU and PCU. Table 10 - Error Codes Display Description Response System initialization error Stop all actions System communication error...
  • Page 36 Operation Manual of Elevating Work Platform The speed is reduced to the speed “The platform handle is not in the middle position” error during start after lifting Forward coil error Stop lifting and running Backward coil error Stop lifting and running Lifting error of lifting coil Stop lifting and running Lifting error of lowering coil...
  • Page 37 Operation Manual of Elevating Work Platform Motor controller short circuit error Stop lifting and running Brake release switch error Alarm only Brake release not open error Alarm only Brake application failure Alarm only Motor protection open error Stop lifting and running Alarm of exceeding 90% load Alarm only Short circuit of left drive motor protection...
  • Page 38 Operation Manual of Elevating Work Platform Display Description GPS reconnection error: Check connection status Release unlocking instruction through platform (only applicable to the ECU with the GPS function) Platform left turn button pressing error during start: Ensure that buttons on the handle are not pressed. If not, consider replacing the handle or the PCU.
  • Page 39 Operation Manual of Elevating Work Platform Display Description Check the wiring of the motor or replace the motor controller Check the wiring of the pump motor, restart the machine or replace the motor controller Check the wiring of the left drive motor, restart the machine or replace the motor controller Check the wiring of the motor, restart the machine or replace the motor controller Check the wiring of the pump motor, restart the machine or replace the motor controller Check the motor connection and ensure that they are tightened, and check the motor for short circuit...

  • Page 40: Chapter 8 Transport And Lifting Instructions

    Operation Manual of Elevating Work Platform Chapter 8 Transport and Lifting Instructions machine, load and unload the machine with a △ Warning winch as per the instruction for brake releasing operation. Obey these instructions.  When lifting the machine with a crane, 8.1 Releasing the Brake ensure the crane has the proper capacity and △...
  • Page 41 Operation Manual of Elevating Work Platform If system voltage is lower than 10 v, according to the following operation. ①Unscrew the drive motor end cover; ④Using a wrench to turn the nut counter- clockwise. When the brake clearance is greater than 0.003in (0.08 mm), the brake is released.

  • Page 42: Transport Safety

    Operation Manual of Elevating Work Platform Brake Release Operation (For hydraulic Retract and secure the extending platform. drive models) Switch the key switch to the OFF position and Chock the wheels to prevent the machine take out the key before transporting the from moving.

  • Page 43: Loading The Machine With A Forklift

    Table 12 - Center of Gravity movable components from the machine. Completely lower the platform. Keep the Model X-axis(mm) Y-axis (mm) platform folded in each transport process. SS0407E SS0507E 566.195 504.954 Use the forklift pockets on both sides of the SS0607E 835.1 579.4...

  • Page 44: Lifting Precautions

    Operation Manual of Elevating Work Platform the fork into the pockets. 8.4 Lifting Precautions Lift the machine by 15cm and slightly tilt the fork backward to keep the machine stable. Completely lower the platform. Be sure to Keep the machine level when lowering the secure the extending platform, the controller fork.

  • Page 45: Parking And Storage

    Operation Manual of Elevating Work Platform 8.5 Parking and Storage Follow the parking and storage instructions below： Drive the machine to a well-protected and well-ventilated area. Be sure to completely lower the platform. Push the emergency stop switch in to the OFF position.
  • Page 46 Operation Manual of Elevating Work Platform AS0607E/AS0607WE...
  • Page 47 Operation Manual of Elevating Work Platform AS0607E/AS0607WE Label List Code Name Code Name Close the chassis bracket Prohibited hot plug sign warning sign Company Logo Attention in overhaul Model identification CE sign Warning line Lanyard Anchorage Point IPAF Crushing hazard sign Stay away from machine sign Lifting Position Fasting mark of transportation...
  • Page 48 Operation Manual of Elevating Work Platform AS0607E/AS0607WE...

  • Page 49: Chapter 10 Specifications

    Operation Manual of Elevating Work Platform Chapter 10 Specifications Table 13 - Platform Load Capacity Table 14 - Platform Load Capacity Model (order No.) AS0607WE(S06071DTCE11) Model (order No.) SS0407E（S0407SDTCE10） Maximum Maximum indoor outdoor indoor outdoor occupant capacity occupant capacity Maximum working...
  • Page 50 Operation Manual of Elevating Work Platform Traveling speed machine Maximum wheel load 600Kg (folding status) (km/h) Tire contact pressure 1074.83Kpa Traveling speed of machine (lifting Ground pressure 14.30Kpa status) (km/h) Lifting/lowering speed (S) 16/28 Table 22-AS0607WE Operating Specifications Minimum turning radius (m) 1.72 Model AS0607WE...
  • Page 51 Operation Manual of Elevating Work Platform enclosure/Folding) (sideward) Braking distance 500±100 Overall weight (kg) 1620 Maximum allowed wind Hoisting 12.5 Rated Power（KW） speed(m/s) Motor Traveling speed machine Output Voltage(V) (folding status) (km/h) Battery Capacity (AH) 25A/445;75A/115 Traveling speed of machine (lifting status) (km/h) Nominal AC Intput 100-240VAC...

  • Page 52: Chapter 11 Maintenance Schedule

    Operation Manual of Elevating Work Platform Chapter 11 Maintenance Schedule Routine inspection and maintenance interval table Maintenance Routine Level I Level II Level III Level IV Level V level inspection Maintenance Every day 25h/1m 50h/3m 100h/6m 200h/12m 400h/24m period △ Notice: Working hours are based on those shown on the hourmeter.
  • Page 53 Operation Manual of Elevating Work Platform Maintenance Level Item Description Routine inspection Ensure the angle sensor wiring harness and connector are secure and not ● ● ● ● ● ● damaged Ensure the emergency stop switch, key switch and plug switch on the lowering ●...
  • Page 54 Operation Manual of Elevating Work Platform Maintenance Level Item Description Routine inspection Replace the hydraulic oil Yearly Every 6 months Hydraulic oil return filter element Check the hydraulic oil tank vent cap for ● ● ● ● ● ● leaks Replace the hydraulic oil tank vent cap ●...

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