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4096-394
October 20, 2020
REVISION K
ASSEMBLY MANUAL
1.8 METER
SERIES 1194 ANTENNA SYSTEM
SATCOM & Antenna Technologies Inc.
1700 Cable Drive NE
Conover, NC 28613 USA
t +1 704-462-7330
f +1 704-462-7380
www.cpii.com

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Summary of Contents for CPI 1194 Series

  • Page 1 4096-394 October 20, 2020 REVISION K ASSEMBLY MANUAL 1.8 METER SERIES 1194 ANTENNA SYSTEM SATCOM & Antenna Technologies Inc. 1700 Cable Drive NE Conover, NC 28613 USA t +1 704-462-7330 f +1 704-462-7380 www.cpii.com...
  • Page 2 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 1.8 METER SERIES 1194 ANTENNA SYSTEM Updated to CPI Format. 10/20/20 R.F. Add Conover Address 4/20/16 Revise Cut Screws callout from 8 to 6 Pg 10 8/4/08 Rev HDWE 8043-032 to 8043-036...
  • Page 3: Table Of Contents

    4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 1.8M SERIES 1194 ANTENNA SYSTEM TABLE OF CONTENTS SECTION I GENERAL INFORMATION ............... 5 INTRODUCTION ..................5 UNPACKING AND INSPECTION ............. 5 FREIGHT DAMAGE .................. 5 MATERIAL - MISSING OR DAMAGED ............ 5 MECHANICAL INSTALLATION TOOLS ..........
  • Page 4 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194...
  • Page 5: Section I General Information

    This manual describes the assembly and installation of CPI’s 1.8M Rx/Tx offset antenna system with an Az/El mount (series number 1194). The CPI 1.8M is a rugged, reliable antenna system, which will operate in the 10.95 to 12.75 and 14.0 to 14.5 GHz frequency bands for Ku-Band systems with high efficiency and at the...
  • Page 6: Mechanical Installation Tools

    4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 MECHANICAL INSTALLATION TOOLS The hardware supplied with this antenna system is U.S. SAE standard size. However, the sizes have been chosen to allow use with compatibly sized metric wrenches as shown in the table below.
  • Page 7: Suggested Mast & Foundation

    Minimum depth as shown or extend to local frost line. Foundation meets the design requirements as set forth by the uniform building code. (1982 edition) (CPI DOES NOT REPRESENT OR WARRANT THAT ANY PARTICULAR DESIGN OR SIZE OF FOUNDATION IS APPROPRIATE FOR ANY LOCALITY OR EARTH STATION INSTALLATION.
  • Page 8 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 PARTS LIST - 1.8M ANTENNA ASSEMBLY ITEM NO. PART NO. DESCRIPTION VARIES 1.8M Reflector 0181-648 Az/El Positioner Assembly 0181-649 Reflector Support Tube 0247-169 Reflector Cross Arms 1/2” x 1.75 Crg Bolt 8043-014 1/2”...
  • Page 9: Section Ii Antenna System Assembly

    4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 SECTION II ANTENNA SYSTEM ASSEMBLY CAUTION: During the assembly procedure, the sequence of instructions must be followed. Do Not Tighten Any Hardware Until Instructed. Refer to the antenna assembly parts list and the following steps.
  • Page 10 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 To Satellite (within +/- 10°) STEP 3: A). Place positioner assembly onto mast pipe. B). Orient the positioner assembly approximately towards the center of Positioner Assembly the satellite orbital arc to within +/- 10°...
  • Page 11 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 1 / 2” Hardware STEP 6: A). Rotate azimuth rod or the positioner so Positioner that the hole in the azimuth rod and the hole in the tab on the side of the positioner are lined up.
  • Page 12 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 STEP 8: A). Place the reflector support tube in between the large tabs on the positioner as shown. Reflector Support Tube B). Line up the holes on the tabs with the holes in the reflector support tube.
  • Page 13 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 STEP 11: A). Attach reflector cross arms to the reflector support tube with 1 / 2” hardware (items: 5,7,8,9). Note the orientation of cross arms. Cross Arm [ 5 ] Reflector Support Tube...
  • Page 14 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 STEP 13: Top of Reflector A). With a person on each side of the reflector, lift the reflector up. Cross Arm B). Position the reflector so that the 2 carriage (TOP) bolts (step 12) pass thru the two holes in the top cross arm.
  • Page 15: Feed Support Assembly

    4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 FEED SUPPORT ASSEMBLY These instructions are intended as a general reference for feed support assembly. If your antenna system has specific feed support installation instructions, then refer to them at this time.
  • Page 16 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 CAUTION: During the assembly procedure, the sequence of instructions must be followed. Do Not Tighten Any Hardware Until Instructed. Refer to the feed support parts list and the steps shown below.
  • Page 17 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 STEP 3: A). Connect the feed rods to the feed support tube with ( items: 4, 6, 7 ) and with [ 2 ] of ( item 5 ). Feed Rod...
  • Page 18 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 DETAIL A [ 5 ] [ 5, 6, 7 ] [ 7 ] Reflector DETAIL B Feed Rod Feed Support Brackets Feed Support Tube [ 5, 6, 7 ] [ 5, 6, 7 ]...
  • Page 19: Section Iii Antenna Pointing

    4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 SECTION III ANTENNA POINTING ANTENNA POINTING The 1.8meter reflector contains an elevation offset look angle. Therefore, when the reflector aperture is perpendicular to the ground, the antenna is actually looking 17.3° in elevation. Refer to Figure 2.
  • Page 20 4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 ELEVATION ADJUSTMENT AZIMUTH ADJUSTMENT INCLINOMETER FIGURE 2.
  • Page 21: Section Iv Maintenance

    Check for corrosion - on the reflector structure and mount. REFLECTOR CPI’s reflector does not require any maintenance. The composite construction of the reflector is virtually impervious to any damages that could be caused by weather or other atmospheric conditions.
  • Page 22: Mount And Reflector Support Structure

    4096-394 CPI Satcom & Antenna Technologies 1.8M SERIES 1194 MOUNT AND REFLECTOR SUPPORT STRUCTURE The mount and reflector support structure supplied with this antenna is of steel construction and has a hot-dipped galvanized finish. If inspection shows any signs of structural failure, the mount members that are damaged should be repaired or replaced.

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