SEW-Eurodrive MOVIDRIVE compact Series System Manual
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SEW-Eurodrive MOVIDRIVE compact Series System Manual

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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
®
MOVIDRIVE
compact
EA410000
S
Edition 11/2006
ystem Manual
11493410 / EN

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Summary of Contents for SEW-Eurodrive MOVIDRIVE compact Series

  • Page 1 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services ® MOVIDRIVE compact EA410000 Edition 11/2006 ystem Manual 11493410 / EN...
  • Page 2 SEW-EURODRIVE – Driving the world...

  • Page 3: Table Of Contents

    1 System Description....................7 2 Technical Data and Dimension Drawings ............28 P6.. 3 Parameters......................101 P60. P600 4 Project Planning ....................182 5 Serial Communication ..................261 6 Structure of the Safety Notes................262 7 Safety Notes ....................... 263 8 Unit Design ......................
  • Page 4 1 System Description....................7 System overview .................... 7 Functions / properties .................. 13 Additional functions of the application version ..........15 Application modules for MOVIDRIVE® compact ......... 19 ® MOVITOOLS operating software ............... 27 2 Technical Data and Dimension Drawings ............28 CE marking, UL approval and unit designation..........
  • Page 5 4.16 Connecting the optional power components ..........252 4.17 Output filter type HF................... 253 4.18 Electronics cables and signal generation........... 256 4.19 External DC 24 V voltage supply ............... 257 4.20 Parameter set switchover................258 4.21 Priority of operating states and interrelation between control signals ..259 4.22 Limit switches.....................
  • Page 6 9.13 Connection of motor encoder and external encoder ........313 10 Startup......................... 327 10.1 General startup instructions ............... 327 10.2 Preliminary work and resources..............329 10.3 Startup with the DBG11B keypad .............. 330 ® 10.4 Startup with PC and MOVITOOLS ............

  • Page 7: System Description

    System Description System overview System Description System overview Power components 3 x AC 380...500 V 3 x AC 200...240 V Line filter option Line choke option ® ® MOVIDRIVE compact MOVIDRIVE compact Regenerative power supply unit option MC_40/41/42A...-5_3 MC_40/41/42A...-2_3 ® MOVIDRIVE MDR60A DC link...
  • Page 8 System Description System overview Communication components ® plus® MOVIDRIVE compact standard version IPOS as standard System bus (SBus) Keypad option Interface adapter option USS21A USB11A DBG11B MOVITOOLS ® operating software ® MOVIDRIVE compact application version for using "Electronic cam", "Internal synchronous operation"...
  • Page 9 System Description System overview ® General compact is the term used to describe compact and powerful drive invert- MOVIDRIVE description ers from SEW-EURODRIVE. Perfectly matched to your requirements, you can use ® MOVIDRIVE compact to realize AC drives in the power range from 1.5 to 90 kW. Thanks to tried and tested inverter technology and SEW control modes, you can meet the highest demands in terms of both dynamics and control quality.
  • Page 10 System Description System overview Overview of The following table gives an overview of the series and variants: series and With encoder input With encoder input for variants Without With resolver for sin/cos and incre- Hiperface, sin/cos and encoder input input mental encoders incremental encoders Without...
  • Page 11 System Description System overview Overview of the units ® compact for 3 × AC 380 ... 500 V supply voltage (AC 400/500 V units): MOVIDRIVE Recommended motor power Continuous ® (VFC) output MOVIDRIVE compact type Size = 3 × AC 400 V) (at V current mains...
  • Page 12 System Description System overview Block circuit The following block circuit diagram shows the basic structure and theory of operation of ® ® diagram MOVIDRIVE compact drive inverters using the example of MOVIDRIVE compact MCV41A. Input protection Rectifier switch Inverter Brake link chopper Power...

  • Page 13: Functions / Properties

    System Description Functions / properties Functions / properties Unit properties • Wide voltage range – AC 400/500 V units for the voltage range 3 × AC 380 ... 500 V – AC 230 V units for the voltage range 3 × AC 200 ... 240 V •...
  • Page 14 System Description Functions / properties • Protective functions for complete protection of the inverter and motor (short-circuit, overload, overvoltage/undervoltage, low-impedance ground fault, overtemperature in the inverter, motor stall prevention, overtemperature in the motor) • Speed monitoring and monitoring of the motor and regenerative limit power •...

  • Page 15: Additional Functions Of The Application Version

    System Description Additional functions of the application version Additional functions of the application version SEW-EURODRIVE offers additional functions for special applications. You can use ® these additional functions with MOVIDRIVE units in the application version (...-0T). The following additional functions are available: •...
  • Page 16 System Description Additional functions of the application version ® • For operation with MOVIDRIVE compact MCH4_A...-5_3-4-0T: ® – CT/CV asynchronous servomotors with sin/cos encoder or AV1H (HIPERFACE encoder) ® – DT/DV AC motors with sin/cos encoder, AV1H (Hiperface encoder) or RS422 encoder ®...
  • Page 17 System Description Additional functions of the application version ® Internal synchro- You can always use the MOVIDRIVE range of units with "internal synchronous opera- nous operation tion" whenever a group of motors has to be operated at a synchronous angle in relation to one another or with an adjustable proportional ratio (electronic gear).
  • Page 18 System Description Additional functions of the application version Example The figure below shows a typical application for "internal synchronous operation." Ex- truder material must be cut to length. The saw receives a start signal and synchronizes with the material. During the sawing process, the saw moves synchronously with the material.

  • Page 19: Application Modules For Movidrive® Compact

    System Description Application modules for MOVIDRIVE® compact ® Application modules for MOVIDRIVE compact The drive applica- The drive application often involves more than just adjusting the speed of a motor. The tion inverter often has to control motion sequences and take on typical PLC tasks. Increas- ingly complex drive applications have to be solved, without this resulting in lengthy project planning and startup processes.
  • Page 20 System Description Application modules for MOVIDRIVE® compact The following illustration shows an example of how the various SEW application mod- ules are used in a high-bay warehouse. 04008AXX Figure 6: Application in a high-bay warehouse 1. Hoist: table positioning 2. Travel axis: absolute or bus positioning 3.
  • Page 21 System Description Application modules for MOVIDRIVE® compact Positioning The application modules for the "Positioning" application are suited to all applications where target positions are specified and movement then takes place to those positions. Movement can either be linear or rotatory. For example, trolleys, hoists, gantries, rotary tables, swiveling devices and storage and retrieval units.
  • Page 22 System Description Application modules for MOVIDRIVE® compact • Guided startup and diagnosis. Three operating modes are available for controlling the machine: • Jog mode: The machine can be moved manually. • Reference travel: The machine zero is determined automatically for incremental po- sition measurement.
  • Page 23 System Description Application modules for MOVIDRIVE® compact Rotational • Modulo positioning positioning A large number of movements have to be controlled in automated conveyor and logistics applications to transport the material. Linear movements in the form of trolleys or hoists, and rotary movements via rotary tables play a key role in these applications.
  • Page 24 System Description Application modules for MOVIDRIVE® compact Winding • Center winder The "center winder" application module is suitable for applications in which endless ma- terial, such as paper, plastic, fabrics, sheet metal or wire, must be wound, unwound or rewound continuously. Control takes place either via the binary inputs of the inverter or via the virtual terminals (fieldbus, system bus).
  • Page 25 System Description Application modules for MOVIDRIVE® compact Controlling • Flying saw The "flying saw" application module is suited to applications in which endless material has to be cut, sawn or pressed, for example in diagonal saws or flying punches. This application module is used to control the sequence of motion according to specific values.
  • Page 26 System Description Application modules for MOVIDRIVE® compact Four operating modes are available for controlling the application: • Jog mode • Reference travel • Positioning mode • Synchronous operation – The electrical connection of the master/slave can be made using the X14 encoder connection or an SBus connection.

  • Page 27: Movitools ® Operating Software

    System Description MOVITOOLS® operating software ® MOVITOOLS operating software ® plus® Description MOVITOOLS is a program package comprising SHELL, SCOPE and the IPOS ® ® compiler. You can use MOVITOOLS to address the MOVIDRIVE MDX60B/61B and ® MOVIDRIVE compact unit series. •...

  • Page 28: Technical Data And Dimension Drawings

    Technical Data and Dimension Drawings CE marking, UL approval and unit designation Technical Data and Dimension Drawings CE marking, UL approval and unit designation CE marking • Low voltage directive ® compact drive inverters comply with the regulations of the Low Volt- MOVIDRIVE age Directive 73/23/EEC.
  • Page 29 Technical Data and Dimension Drawings CE marking, UL approval and unit designation Sample unit designation MCV 41 A 0055 - 5 A 3 - 4 - 00 00 = Standard Design 0T = Application Quadrants 4 = 4Q (with brake chopper) Connection 3 = 3-phase type...

  • Page 30: General Technical Data

    Technical Data and Dimension Drawings General technical data General technical data ® The following table lists the technical data applicable to all MOVIDRIVE compact drive inverters, regardless of their type, version, size and power rating. ® MOVIDRIVE compact All sizes Interference immunity Complies with EN 61800-3 Interference emission with EMC-com-...

  • Page 31: Movidrive® Compact Mc_4_A

    Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-5_3 (AC 400/500 V units) ® MOVIDRIVE compact MC_4_A...-5_3 (AC 400/500 V units) Size 1 02570AXX ® MOVIDRIVE compact 0015-5A3-4-0_ 0022-5A3-4-0_ 0030-5A3-4-0_ 0040-5A3-4-0_ INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage mains 50 Hz ...
  • Page 32 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-5_3 (AC 400/500 V units) MCF4_A standard version (VFC) 0015-5A3-4-00 0022-5A3-4-00 0030-5A3-4-00 0040-5A3-4-00 Part number MCF40A (without fieldbus) 826 738 3 826 739 1 826 740 5 826 741 3 Part number MCF41A (with PROFIBUS-DP) 826 835 5 826 836 3 826 837 1...
  • Page 33 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-5_3 (AC 400/500 V units) Size 2 02571AXX ® MOVIDRIVE compact 0055-5A3-4-0_ 0075-5A3-4-0_ 0110-5A3-4-0_ INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage mains 50 Hz ...
  • Page 34 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-5_3 (AC 400/500 V units) MCF4_A standard version (VFC) 0055-5A3-4-00 0075-5A3-4-00 0110-5A3-4-00 Part number MCF40A (without fieldbus) 826 742 1 826 743 X 826 744 8 Part number MCF41A (with PROFIBUS-DP) 826 839 8 826 840 1 826 841 X MCF4_A application version (VFC)
  • Page 35 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-5_3 (AC 400/500 V units) Size 3 02572AXX ® compact MOVIDRIVE 0150-503-4-0_ 0220-503-4-0_ 0300-503-4-0_ INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage mains 50 Hz ...
  • Page 36 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-5_3 (AC 400/500 V units) MCF4_A standard version (VFC) 0150-503-4-00 0220-503-4-00 0300-503-4-00 Part number MCF40A (without fieldbus) 826 745 6 826 746 4 826 747 2 Part number MCF41A (with PROFIBUS-DP) 826 842 8 826 843 6 826 844 4 MCF4_A application version (VFC)
  • Page 37 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-5_3 (AC 400/500 V units) Size 4 02573AXX ® compact MOVIDRIVE 0370-503-4-0_ 0450-503-4-0_ INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage mains 50 Hz ... 60 Hz ±5 % Supply frequency mains Rated mains current...
  • Page 38 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-5_3 (AC 400/500 V units) MCF4_A standard version (VFC) 0370-503-4-00 0450-503-4-00 Part number MCF40A (without fieldbus) 826 748 0 826 749 9 Part number MCF41A (with PROFIBUS-DP) 826 845 2 826 846 0 MCF4_A application version (VFC) 0370-503-4-0T 0450-503-4-0T...
  • Page 39 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-5_3 (AC 400/500 V units) Size 5 02574AXX ® MOVIDRIVE compact 0550-503-4-0_ 0750-503-4-0_ INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage mains 50 Hz ... 60 Hz ±5 % Supply frequency mains Rated mains current...
  • Page 40 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-5_3 (AC 400/500 V units) MCF4_A standard version (VFC) 0550-503-4-00 0750-503-4-00 Part number MCF40A (without fieldbus) 826 750 2 826 751 0 Part number MCF41A (with PROFIBUS-DP) 826 847 9 826 848 7 MCF4_A application version (VFC) 0550-503-4-0T 0750-503-4-0T...

  • Page 41: Movidrive® Compact Mc_4_A

    Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-2_3 (AC 230 V units) ® MOVIDRIVE compact MC_4_A...-2_3 (AC 230 V units) Size 1 02570AXX ® MOVIDRIVE compact 0015-2A3-4-0_ 0022-2A3-4-0_ 0037-2A3-4-0_ INPUT 3 × AC 200 V –10 % ... 3 × AC 240 V +10 % Supply voltage mains 50 Hz ...
  • Page 42 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-2_3 (AC 230 V units) MCF4_A standard version (VFC) 0015-2A3-4-00 0022-2A3-4-00 0037-2A3-4-00 Part number MCF40A (without fieldbus) 826 752 9 826 753 7 826 754 5 Part number MCF41A (with PROFIBUS-DP) 826 853 3 826 854 1 826 855 X MCF4_A application version (VFC)
  • Page 43 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-2_3 (AC 230 V units) Size 2 02571AXX ® MOVIDRIVE compact 0055-2A3-4-0_ 0075-2A3-4-0_ INPUT 3 × AC 200 V –10 % ... 3 × AC 240 V +10 % Supply voltage mains 50 Hz ... 60 Hz ±5 % Supply frequency mains Rated mains current I...
  • Page 44 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-2_3 (AC 230 V units) MCF4_A standard version (VFC) 0055-2A3-4-00 0075-2A3-4-00 Part number MCF40A (without fieldbus) 826 755 3 826 756 1 Part number MCF41A (with PROFIBUS-DP) 826 856 8 826 857 6 MCF4_A application version (VFC) 0055-2A3-4-0T 0075-2A3-4-0T...
  • Page 45 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-2_3 (AC 230 V units) Size 3 02572AXX ® compact MOVIDRIVE 0110-203-4-0_ 0150-203-4-0_ INPUT 3 × AC 200 V –10 % ... 3 × AC 240 V +10 % Supply voltage mains 50 Hz ... 60 Hz ±5 % Supply frequency mains Rated mains current I...
  • Page 46 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-2_3 (AC 230 V units) MCF4_A standard version (VFC) 0110-203-4-00 0150-203-4-00 Part number MCF40A (without fieldbus) 826 757 X 827 263 8 Part number MCF41A (with PROFIBUS-DP) 826 858 4 827 266 2 MCF4_A application version (VFC) 0110-203-4-0T 0150-203-4-0T...
  • Page 47 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-2_3 (AC 230 V units) Size 4 02573AXX ® compact MOVIDRIVE 0220-203-4-0_ 0300-203-4-0_ INPUT 3 × AC 200 V –10 % ... 3 × AC 240 V +10 % Supply voltage mains 50 Hz ... 60 Hz ±5 % Supply frequency mains Rated mains current I...
  • Page 48 Technical Data and Dimension Drawings MOVIDRIVE® compact MC_4_A...-2_3 (AC 230 V units) MCF4_A standard version (VFC) 0220-203-4-00 0300-203-4-00 Part number MCF40A (without fieldbus) 827 264 6 827 265 4 Part number MCF41A (with PROFIBUS-DP) 827 267 0 827 268 9 MCF4_A application version (VFC) 0220-203-4-0T 0300-203-4-0T...

  • Page 49: Movidrive ® Compact Mcf/Mcv/Mcs Electronics Data

    Technical Data and Dimension Drawings MOVIDRIVE® compact MCF/MCV/MCS electronics data ® MOVIDRIVE compact MCF/MCV/MCS electronics data ® MOVIDRIVE compact Setpoint processing and speed ramps MCF/MCV/MCS40A Version with analog setpoint input and MCV/MCS41A Voltage supply X10:1 REF1: DC+10 V +5 % / –0 %, I = DC 3 mA Reference voltages for setpoint potentiom- for setpoint input...
  • Page 50 Technical Data and Dimension Drawings MOVIDRIVE® compact MCF/MCV/MCS electronics data ® compact MOVIDRIVE Additional electronics data Auxiliary voltage output X10:16 VO24: V = DC 24 V, maximum current carrying capacity I = DC 200 mA Ext. voltage supply X10:24 VI24: V = DC 24 V –15 % / +20 % according to EN 61131-2 Binary inputs X10:9...X10:14...
  • Page 51 Technical Data and Dimension Drawings MOVIDRIVE® compact MCF/MCV/MCS electronics data Front view of the MCF40A, MCF41A control unit FAULT REF1 AI11 REF1 AI11 AI12 REF2 REF2 AI12 SC11 AI21 SC11 AI21 SC12 AGND SC12 AGND DIØØ DIØ1 DIØØ DIØ1 DIØ2 DIØ3 DIØ2 DIØ3...
  • Page 52 Technical Data and Dimension Drawings MOVIDRIVE® compact MCF/MCV/MCS electronics data Front view of the MCV/MCS40A, MCV/MCS41A control unit FAULT AI11 REF1 REF1 REF2 AI12 SC11 AI21 SC11 AI21 SC12 AGND SC12 AGND DIØØ DIØ1 DIØØ DIØ1 DIØ2 DIØ2 DIØ3 DIØ3 DIØ4 DIØ4 DIØ5...

  • Page 53: Movidrive® Compact Mch Electronics Data

    Technical Data and Dimension Drawings MOVIDRIVE® compact MCH electronics data ® MOVIDRIVE compact MCH electronics data ® MOVIDRIVE compact Setpoint processing and speed ramps MCH40A Version without fieldbus interface. MCH41A Version with PROFIBUS-DP interface. Protocol variant PROFIBUS DP to IEC 61158 Baud rate Automatic baud rate detection from 9.6 kbaud to 12 Mbaud Connection technology...
  • Page 54 Technical Data and Dimension Drawings MOVIDRIVE® compact MCH electronics data ® compact MOVIDRIVE Additional electronics data Auxiliary voltage output X11:8 VO24: V = DC 24 V, maximum current carrying capacity I = DC 200 mA Ext. voltage supply VI24: V = DC 24 V –15 % / +20 % to EN 61131-2 X12:6 Binary inputs...
  • Page 55 Technical Data and Dimension Drawings MOVIDRIVE® compact MCH electronics data Front view of MCH42A control unit REF1 AI11 AI12 AI21 AGND REF2 SC11 Remote IN SC12 X30 IN DGND SC21 SC22 DIØØ Remote IN DIØ1 X31 OUT DIØ2 DIØ3 DIØ4 DIØ5 DCOM VO24...

  • Page 56: Movidrive®Compact Dimension Drawings

    Technical Data and Dimension Drawings MOVIDRIVE®compact dimension drawings ® MOVIDRIVE compact dimension drawings Dimension drawing for size 1 (0015 ... 0040-5A3 and 0015 ... 0037-2A3) MCH: 161 MCF/MCV/MCS: 155 59816AXX All dimensions in mm Power shield clamp ** Unit dimensions including connected power terminals NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling.
  • Page 57 Technical Data and Dimension Drawings MOVIDRIVE®compact dimension drawings Dimension drawing for size 2 (0055 ... 0110-5A3 and 0055 / 0075-2A3) MCH: 213 MCF/MCV/MCS: 207 59817AXX All dimensions in mm Power shield clamp NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. There is no need for clearance at the sides.
  • Page 58 Technical Data and Dimension Drawings MOVIDRIVE®compact dimension drawings Dimension drawing for size 3 (0150 ... 0300-503 and 0110 / 0150-203) MCH: 233 MCF/MCV/MCS: 227 59818AXX All dimensions in mm NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. There is no need for clearance at the sides.
  • Page 59 Technical Data and Dimension Drawings MOVIDRIVE®compact dimension drawings Dimension drawing for size 4 (0370 / 0450-503 and 0220 / 0300-203) MCH: 233 MCF/MCV/MCS: 227 59819AXX All dimensions in mm NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. There is no need for clearance at the sides.
  • Page 60 Technical Data and Dimension Drawings MOVIDRIVE®compact dimension drawings Dimension drawing for size 5 (0550 / 0750-503) 59820AXX All dimensions in mm NOTE Provide at least 100 mm clearance above and below the unit. There is no need for clearance at the sides. You can line up the units directly next to one another. Do not install any components that are sensitive to high temperatures within 300 mm of the top of the unit, for example contactors or fuses.

  • Page 61: Movidrive® Mdr60A Regenerative Power Supply Unit

    Technical Data and Dimension Drawings MOVIDRIVE® MDR60A regenerative power supply unit ® MOVIDRIVE MDR60A regenerative power supply unit ® In MOVIDRIVE drive inverters operating in regenerative mode (4Q operation), the ® MOVIDRIVE MDR60A regenerative power supply unit can be used as an alternative to braking resistors.
  • Page 62 Technical Data and Dimension Drawings MOVIDRIVE® MDR60A regenerative power supply unit Features of the • Energy balance: Regenerative power is fed back into the supply system instead of regenerative being converted into waste heat. power supply unit • Less installation work with several inverters (network and braking resistor connec- compared to an tions).
  • Page 63 Technical Data and Dimension Drawings MOVIDRIVE® MDR60A regenerative power supply unit ® Technical data of the MOVIDRIVE MDR60A regenerative power supply unit ® MOVIDRIVE MDR60A 0370-503-00 0750-503-00 1320-503-00 (size 3) (size 4) (size 6) Part number 826 658 1 826 556 9 827 952 7 INPUT 3 ×...
  • Page 64 Technical Data and Dimension Drawings MOVIDRIVE® MDR60A regenerative power supply unit MDR60A dimen- Provide at least 100 mm clearance above and below the unit. There is no need for clear- sion drawings ance at the sides. You can line up the units directly next to one another. With sizes 4 and 6, do not install any components that are sensitive to high temperatures within 300 mm of the top of the unit, for example contactors or fuses.
  • Page 65 Technical Data and Dimension Drawings MOVIDRIVE® MDR60A regenerative power supply unit 54282BXX Figure 14: Dimension drawing for MDR60A size 6, dimensions in mm DC link SEW-EURODRIVE recommends using the following cable sets for the DC link connec- connection tion. These cable sets offer the appropriate dielectric strength and are also color-coded. Color coding is necessary because cross-polarity and ground faults could cause irrepa- rable damage to the connected equipment.

  • Page 66: Iposplus

    Technical Data and Dimension Drawings IPOSplus® plus® IPOS plus® ® Description IPOS positioning and sequence control is integrated into every MOVIDRIVE plus® verter as standard. IPOS can be used to execute control functions and positioning tasks either simultaneously or independently of one another. plus®...

  • Page 67: Optional Dbg11B Keypad

    Technical Data and Dimension Drawings Optional DBG11B keypad 2.10 Optional DBG11B keypad ® Description The keypad is needed for startup and service. The basic version of MOVIDRIVE does not have a keypad and can be upgraded to include the keypad as an option. Keypad Language Part number...

  • Page 68: Serial Interface Option Type Uss21A (Rs232 And Rs485)

    Technical Data and Dimension Drawings Serial interface option type USS21A (RS232 and RS485) 2.11 Serial interface option type USS21A (RS232 and RS485) Part number 822 914 7 ® Description MOVIDRIVE can be equipped with isolated interfaces RS232 and RS485. The RS232 interface is designed as a 9-pole sub-D socket (EIA standard) and the RS485 interface as a terminal connection.

  • Page 69: Interface Adapter Type Usb11A / Option Dkg11A

    Technical Data and Dimension Drawings Interface adapter type USB11A / option DKG11A 2.12 Interface adapter type USB11A / option DKG11A Part number • 824 831 1 Interface adapter USB11A • 819 558 7 Serial interface cable DKG11A Description Option USB11A enables a PC or laptop with a USB interface to be connected to the ®...

  • Page 70: Dc 5 V Encoder Supply Type Dwi11A

    Technical Data and Dimension Drawings DC 5 V encoder supply type DWI11A 2.13 DC 5 V encoder supply type DWI11A Part number 822 759 4 Description If you are using an incremental encoder with a DC 5 V encoder power supply, install the DC 5 V encoder power supply option type DWI11A between the inverter and the incre- mental encoder.

  • Page 71: Braking Resistors Type Bw

    Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P 2.14 Braking resistors type BW... / BW...-T / BW...-P General • Braking resistors BW... / BW...-T and BW...-P are adapted to the technical charac- ® information teristics of MOVIDRIVE drive inverters.
  • Page 72 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P Parallel Two braking resistors with the same value must be connected in parallel for some connection inverter/resistor combinations. In this case, the trip current must be set on the bimetallic relay to twice the value of I entered in the table.
  • Page 73 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P Braking resistor type BW... BW147 BW247 BW347 BW039-012 Part number 820 713 5 820 714 3 820 798 4 821 689 4 Braking resistor type BW...-T BW147-T BW247-T BW347-T BW039-012-T...
  • Page 74 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P Braking resistor type BW...- BW012-025 Part number 821 680 0 Braking resistor type BW..-T/-P BW012-025-P BW012-050T BW012-100-T BW106-T BW206-T Part number 1 820 414 7 1 820 140 7 1 820 141 5 1 820 083 4 1 820 412 0...
  • Page 75 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P Assignment to AC 230 V units (...-2_3) Braking resistor type BW... BW039- BW039- BW039- BW027- BW027- Part number 821 687 8 821 688 6 821 689 4 822 422 6 822 423 4 Braking resistor type BW...T/...P BW039-...
  • Page 76 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P Dimension drawings for braking resistors BW... / BW...-T / BW...-P BW... : • 1 = Flat design The connecting lead is 500 mm long. The scope of delivery includes four M4 stud bolts each of type 1 and 2.
  • Page 77 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P BS... touch guard Touch guards are available for braking resistors in flat design. Touch guard BS003 BS005 Part number 813 151 1 813,152 X for braking resistor BW027-003 BW027-005 BW072-003...
  • Page 78 Technical Data and Dimension Drawings Braking resistors type BW... / BW...-T / BW...-P DKB11A heat sink for brake resistors in flatpack design Part number 814 345 5 Description The DKB11A heat sink provides a space-saving means of mounting braking resistors in ®...

  • Page 79: Line Choke Type Nd

    Technical Data and Dimension Drawings Line choke type ND.. 2.15 Line choke type ND.. • To increase overvoltage protection. • To limit the charging current when several inverters are connected together in paral- lel on the input end with shared mains contactors (rated current of line choke = total of inverter currents).
  • Page 80 Technical Data and Dimension Drawings Line choke type ND.. 58315AXX Figure 21: Dimension drawing for line chokes ND150.. / ND200.. All dimensions in mm: Main dimensions Mounting dimensions Hole dimension Weight Line choke type ND020-013 31-42 5-10 ND030-023 55-75 ND045-013 ND085-013 56-88 ND150-013...

  • Page 81: Line Filter Nf

    Technical Data and Dimension Drawings Line filter NF...-... 2.16 Line filter NF...-... • To suppress interference emission on the line side of inverters. ® • Do not switch between the NF... line filter and MOVIDRIVE ® • NF.. line filters have cRUus approval independent of the MOVIDRIVE drive invert- ers.
  • Page 82 Technical Data and Dimension Drawings Line filter NF...-... Dimension drawing for NF... Input Output 55862AEN Any mounting position All dimensions in mm: Hole Main dimensions Mounting dimensions Weight Line filter dimension PE connection type NF009-503 NF014-503 NF018-503 NF035-503 NF048-503 NF063-503 NF085-503 NF115-503 NF150-503...

  • Page 83: Output Choke Hd

    Technical Data and Dimension Drawings Output choke HD... 2.17 Output choke HD... • For suppression of interference from the unshielded motor cable. We recommend routing the motor cable through the output choke with 5 loops. You can use less than 5 loops if the cable has a large diameter.

  • Page 84: Output Filter Hf

    Technical Data and Dimension Drawings Output filter HF... 2.18 Output filter HF... HF... output filters are sine filters used to smooth output voltage from inverters. HF... out- put filters (with the exception of HF450-503) are approved to UL/cUL in combination with ®...
  • Page 85 Technical Data and Dimension Drawings Output filter HF... Output filter type HF075-503 HF023-403 HF033-403 HF047-403 HF450-503 Part number 826 313 2 825 784 1 825 785 X 825 786 8 826 948 3 3 × AC 380 V –10 % ... 3 × AC 500 V +10 %, 50/60 Hz Rated voltage ∆I Earth-leakage current at V...
  • Page 86 Technical Data and Dimension Drawings Output filter HF... Dimension drawings for output filter HF...-503, all dimensions in mm HF008/015/022/030-503 HF040/055/075-503 MOVIDRIVE ® MOVIDRIVE ® MOVIDRIVE ® 58418AXX Figure 22: Dimension drawings for output filters HF008...075-503 Only the mounting position shown in the dimension drawing is permitted. Ventilation Main dimensions Mounting dimensions...
  • Page 87 Technical Data and Dimension Drawings Output filter HF... Dimension drawing for HF...-403 output filter, dimensions in mm 58996AXX Figure 24: Dimension drawing for HF...-403 output filter Mounting dimensions Hole Main dimensions Ventilation clearances Standard mounting Horizontal mounting dimension Type position position C/C1 Side...

  • Page 88: Prefabricated Cables

    Technical Data and Dimension Drawings Prefabricated cables 2.19 Prefabricated cables Overview SEW-EURODRIVE offers cable sets and prefabricated cables for straightforward and ® fault-free connection of various system components to MOVIDRIVE . The cables are prefabricated in 1 m steps to the required length. It is necessary to differentiate between whether the cables are intended for fixed routing or for cable carrier applications.
  • Page 89 Technical Data and Dimension Drawings Prefabricated cables 2. Motor cables for connecting CM motors to MCS and MCH and extension cables Motor cables The cables are equipped with a connector for motor connection and conductor end sleeves for inverter connection. Number of cores and line cross section Part number Installation type...
  • Page 90 Technical Data and Dimension Drawings Prefabricated cables Number of cores and line cross section Part number Installation type For motor 4×1.5 mm 1 333 118 3 CM..SM51 4×1.5 mm + 3×1.0 mm 1 333 120 5 CM..BR SB51 4×2.5 mm 1 333 119 1 CM..SM52 4×2.5 mm...
  • Page 91 Technical Data and Dimension Drawings Prefabricated cables 5. Prefabricated cables for connection to X14/X15 on MCV / MCS / MCH basic units The overviews on the following pages show all the connection options for X14/X15 on MCV / MCS / MCH basic units. Meaning of the The connection cables are assigned a part number and a symbol.
  • Page 92 Technical Data and Dimension Drawings Prefabricated cables Connection options for X15 on the MCV basic unit X15 MCV DWI11A → X1 DWI11A 814 344 7 X15 MCV → TTL Sin/Cos 198 829 8 198 828 X X2 DWI11A → TTL/5V 198 932 4 198 829 8 198 931 6...
  • Page 93 Technical Data and Dimension Drawings Prefabricated cables • Cable to connect sin/cos encoders ES1S, ES2S, EV1S, EV2S, EH1S, ES1R, ES2R, EV1R, EV2R, EH1R with terminal box connection on the motor side to CT, CV, DT(E), DV(E), eDT, eDV, DR, DZ and DX motors. 56132AXX Type Installation...
  • Page 94 Technical Data and Dimension Drawings Prefabricated cables • Cable to connect DC 5 V TTL sensors ES1T, ES2T, EV1T, EV2T, EH1T with terminal box connection on the motor side (DT(E), DV(E), eDT, eDV, DR, DZ or DX motors) to DC 5 V encoder power supply type DWI11A. 56132AXX Type Installation...
  • Page 95 Technical Data and Dimension Drawings Prefabricated cables Connection options for X15 on the MCS basic unit X15 MCS → RH1M/L X15 MCS →RH1M/L X15 MCS 1332 817 4 → RH1M/L 199 589 8 199 487 5 1332 844 1 199 590 1 199 319 4 RH1M/L 199 542 1...
  • Page 96 Technical Data and Dimension Drawings Prefabricated cables • Extension cable to connect RH1M / RH1L resolvers with plug connector connection on the motor side to DS or CM motors. 56139AXX Type Installation Part number 199 542 1 56051AXX MCS X15 → DS/CM motors with RH1M/RH1L 199 541 3 56052AXX •...
  • Page 97 Technical Data and Dimension Drawings Prefabricated cables Connection options for X15 on the MCH basic unit DS, CM, DT(E)/DV(E), CT/CV, DZ/DX AS0H, AS1H, AS3H, AS4H ES0H, ES1H, ES3H, ES4H AV1H AS1H, ES1H ® Hiperface 199 539 1 199 540 5 X15 MCH →...
  • Page 98 Technical Data and Dimension Drawings Prefabricated cables ® • Extension cable to connect HIPERFACE encoders AK0H, AS1H, AS3H, AS4H, EK0H, ES1H, ES3H, ES4H, EV1H, AV1H with plug connector connection on the mo- tor side to DS, CM, DT, DV, DT(E), DV(E), CT, CV, DZ or DX motors. 56136AXX Type Installation...
  • Page 99 Technical Data and Dimension Drawings Prefabricated cables Connection options for X14 on MCV/MCS basc unit EV1S, EV1R EV1T DWI11A X2 DWI11A X14 MCV/MCS → TTL/5V → TTL, Sin/Cos 815 354 X 198 829 8 198 828 X MCV/MCS X14 MCV/MCS →...
  • Page 100 Technical Data and Dimension Drawings Prefabricated cables • Cable to connect an external DC 5 V TTL sensor to the DC 5 V encoder power supply type DWI11A via encoder terminal strip. 56132AXX Type Installation Part number 198 829 8 56049AXX DC 5 V TTL sensor →...

  • Page 101: Parameters

    P6.. Parameters P60. Menu structure DBG11B P600 Parameters Generally speaking, the parameter menu is only required for startup and in case of ser- ® vice. That is the reason why MOVIDRIVE is designed as a basic unit without keypad. ® You can equip the MOVIDRIVE with a PC connection or a keypad.

  • Page 102: Overview Of Parameters

    P6.. Parameters P60. Overview of parameters P600 Overview of parameters The following table lists all parameters together with their setting range and the factory settings (underlined): Display values Process values Speed User display Frequency Actual position Output current Active current 006 / 007 Motor utilization 1 / 2 DC link voltage...
  • Page 103 P6.. Parameters P60. Overview of parameters P600 Firmware option 2 Firmware basic unit Technology function Unit type Error memory 080 ... Error t-0 ... t-4 Bus diagnostics PD configuration Fieldbus type Fieldbus baud rate Fieldbus address 094 ... PO1 ... PO3 Setpoint 097 ...
  • Page 104 P6.. Parameters P60. Overview of parameters P600 Controller parameters Speed control P gain n controller 0.01 ... 2 ... 32 Time constant n-controller 0 ... 10 ... 3000 ms Amplified acceleration feedfor- 0 ... 65 ward Filter acceleration feedforward 0 ... 100 ms Filter speed actual value 0 ...
  • Page 105 P6.. Parameters P60. Overview of parameters P600 Speed window signal Window center 0 ... 1500 ... 5000 1/min Range width 0 ... 6000 1/min Deceleration time 0 ... 1 ... 9 s Signal = "1" if: INSIDE / OUTSIDE Speed setpoint/actual value comparison Hysteresis 0 ...
  • Page 106 P6.. Parameters P60. Overview of parameters P600 Optional analog outputs Analog output AO1 ACTUAL SPEED Scaling AO1 –10 ... 0 ... 1 ... 10 Operating mode AO1 OFF / –10 V...+10 V / 0(4) ... 20 mA Control functions Operating modes 700 / 701 Operating mode 1 / 2 VFC 1 / 2...
  • Page 107 P6.. Parameters P60. Overview of parameters P600 Response MOTOR OVERLOAD EMERG. STOP/FAULT Response RS485 TIMEOUT RAPID STOP/WARNG LAG ERROR response EMERG. STOP/FAULT Response TF SIGNAL NO RESPONSE Response SBus TIMEOUT EMERG. STOP/FAULT Response SW LIMIT SWITCH EMERG. STOP/FAULT Reset behavior Manual reset YES / NO Auto reset...
  • Page 108 P6.. Parameters P60. Overview of parameters P600 IPOS Monitoring CW SW limit switch –(2 –1) ... 0 ... 2 –1 inc. CCW SW limit switch –(2 –1) ... 0 ... 2 –1 inc. Position window 0 ... 50 ... 32 767 inc. Lag error window 0 ...

  • Page 109: Explanation Of The Parameters

    P6.. Parameters P60. Explanation of the parameters P600 Explanation of the parameters The parameters are explained below. The parameters are divided into 10 groups. The ® parameter names correspond to their representation in the SHELL PC program. The factory setting is indicated by underline. Symbols The following symbols explain the parameters: These parameters are switch-selectable and available in parameter sets 1 and 2.
  • Page 110 P6.. Parameters P60. Explanation of the parameters P600 P0xx display values This parameter group contains the following information: • process values and states of the basic unit • process values and states of the installed options • Error memory • Fieldbus parameters P00x process values P000 Speed...
  • Page 111 P6.. Parameters P60. Explanation of the parameters P600 P01x Status displays P010 Inverter Status of the unit output stage (INHIBITED, ENABLED). status P011 Operating The following operating states are available: state • 0: 24 V OPERATION (inverter not ready for operation) •...
  • Page 112 P6.. Parameters P60. Explanation of the parameters P600 P03x Binary inputs basic unit P030 ... P035 The display will show the current status of input terminal DI00 ... DI05 and the current binary input DI00 function assignment..DI05 Please note that binary input DI00 is always assigned with controller inhibit. Menu selection see P60x Binary inputs basic unit.
  • Page 113 P6.. Parameters P60. Explanation of the parameters P600 P078 Technology Displays the currently set technology function. function ® The function is set via MOVITOOLS in "Startup – Select technology function". • STANDARD: Setting for operation of drive inverter with the functions described in the system manual (positioning, speed control, etc.).
  • Page 114 P6.. Parameters P60. Explanation of the parameters P600 P09x Bus diagnostics P090 PD configu- Set process data configuration. ration P091 Fieldbus type Installed fieldbus type: • PROFIBUS DP • INTERBUS • NO FIELDBUS P092 Baud rate Active baud rate. fieldbus P093 Fieldbus Address of the inverter on the fieldbus.
  • Page 115 P6.. Parameters P60. Explanation of the parameters P600 • MOTOR POT.: The setpoint is generated by the internal motor potentiometer. For this purpose, one binary input must be programmed to MOTOR.POT. UP and anoth- er binary input to MOTOR.POT. DOWN, and the binary inputs must be activated accordingly.
  • Page 116 P6.. Parameters P60. Explanation of the parameters P600 P11x Analog input AI1 P110 AI1 Scaling Setting range: –10 ... 0 ... 1 ... 10 The slope of the setpoint characteristic curve is defined. Depending on P112 AI1 Oper- ating mode with AI1 scaling = 1 and an input voltage V of +/–10 V, the setpoint +/–3000 1/min or +/–n is selected.
  • Page 117 P6.. Parameters P60. Explanation of the parameters P600 P111 AI1 Offset Unit: [mV] Setting range: –500 ... 0 ... 500 mV When the setpoint is selected by an external controller, it is possible to compensate for a voltage offset present at analog input AI1 when the setpoint selection is zero. The set- ting of this parameter causes calibration of the coordinate basic origin of Figure 26.
  • Page 118 P6.. Parameters P60. Explanation of the parameters P600 • Expert characteristic curve: Free choice of reference between setpoint voltage and speed. Clicking on P110 AI1 Scaling (Reference 3000 1/min), P113 AI1 voltage off- set and P114 AI1 speed offset you can adapt the characteristic curve (→ Figure 32). The following structural diagram shows how a speed setpoint is created from an ex- pert characteristic curve.
  • Page 119 P6.. Parameters P60. Explanation of the parameters P600 P114 AI1 speed Unit: [1/min] offset Setting range: –5000 ... 0 ... 5000 1/min The zero passage of the setpoint characteristic curve can be moved along the n-axis. Reference point with positive offset Reference point with negative offset -8 V...
  • Page 120 P6.. Parameters P60. Explanation of the parameters P600 Examples for expert characteristic curves (P112 AI1 Operating mode = expert char- act.): Free choice of reference between setpoint voltage and speed for the expert character- istic curve. For access to all options of the expert characteristic curve, set the parameter P100 Setpoint source = BIPOL./FIX.SETPT.
  • Page 121 P6.. Parameters P60. Explanation of the parameters P600 The expert characteristic curves displayed in Figure 32 are created as follows: Characteristic P113 P114 P110 curve AI1 voltage offset [V] AI1 speed offset [1/min] AI1 scaling (slope) 1.39 1500 3000 –1.25 The expert characteristic curve can also be used with P100 Setpoint source = UNIPOL./FIX.SETPT..
  • Page 122 P6.. Parameters P60. Explanation of the parameters P600 The expert characteristic curves displayed in Figure 33 are created as follows: Characteristic P113 P114 P110 curve AI1 voltage offset [V] AI1 speed offset [1/min] AI1 scaling (slope) 1.39 1500 3000 –1.25 Expert characteristic curve with current setpoints: Voltage signals are required at the AI11/AI12 analog input for the expert characteristic curve function.
  • Page 123 P6.. Parameters P60. Explanation of the parameters P600 P12x Analog inputs P120 AI2 operating • NO FUNCTION: The setpoint at AI2 is not used; the external current limitation is set mode (optional) to 100 %. • 0 ... 10 V + Setpt.1: The setpoint at AI2 is added to setpoint 1 (=AI1) observing the signs;...
  • Page 124 P6.. Parameters P60. Explanation of the parameters P600 P135 / P145 S pat- Setting range: 0/1/2/3 (0 = off, 1 = weak, 2 = medium, 3 = strong) tern t12 / t22 The 2nd ramp (t12/ t22) of parameter sets 1 and 2 can be rounded with 3 pattern grades to achieve a smoother acceleration of the drive.
  • Page 125 P6.. Parameters P60. Explanation of the parameters P600 This step also entails an increased setting of the respective ramp, if the ramp timeout definitely appears in form of a preset ramp that cannot be traveled. This parameter is an additional monitoring function for speed monitoring. This parame- ter only applies to the downwards ramp.
  • Page 126 P6.. Parameters P60. Explanation of the parameters P600 P16x / P17x Fixed 3 internal setpoints (= fixed setpoints) can be set separately for parameter sets 1 and 2. setpoints 1 / 2 The internal setpoints are active if P100 Setpoint source is set to one of the following functions and an input terminal programmed to n11/n21 or n12/n22 (P6xx Terminal assignment) has a “1“...
  • Page 127 P6.. Parameters P60. Explanation of the parameters P600 P2xx Controller parameters P20x Speed con- Speed control only in parameter set 1. trol ® The speed controller of the MOVIDRIVE is a PI-controller and is active when the following operating modes are set: •...
  • Page 128 P6.. Parameters P60. Explanation of the parameters P600 P205 Load feedfor- Load feedforward CFC (only effective in CFC and SERVO operating modes). ward CFC Setting range: –150 ... 0 ... 150 % This parameter determines the initial value of the torque setpoint upon enable. The parameter must be set if increased starting torque is required when the drive is enabled.
  • Page 129 P6.. Parameters P60. Explanation of the parameters P600 P22x Synchro- Synchronous operation control is only possible with the "internal synchronous opera- nous operation tion" technology function. control For a detailed description, see the “Internal Synchronous Operation“ manual. P228 Feedforward Setting range: 0 ... 100 ms filter DRS Setpoint filter for feedforward of internal synchronous operation.
  • Page 130 P6.. Parameters P60. Explanation of the parameters P600 P302 / P312 Maxi- Setting range: 0 ... 1500 ... 5500 1/min mum speed 1 / 2 The value set here cannot be exceeded by a setpoint selection. If n > n is set, then applies.
  • Page 131 P6.. Parameters P60. Explanation of the parameters P600 P321 / P331 Boost Setting range: 0 ... 100 % 1 / 2 With VFC & GROUP: Manual setting to increase the starting torque by increasing the output voltage in the range below the transition speed. With VFC: Manual setting is usually not required.
  • Page 132 P6.. Parameters P60. Explanation of the parameters P600 P34x Motor protection P340 / P342 Motor Setting range: OFF / ON ASYNCHRONOUS / ON SERVO protection 1 / 2 Depending on the motor connected (synchronous or asynchronous motor) this function can have the following effects. OFF: Function not active ON ASYNCHRONOUS: ®...
  • Page 133 P6.. Parameters P60. Explanation of the parameters P600 Requirements: Motor utilization is always determined based on the rated motor current. Enter the duration of the machine cycle to receive an exact statement concerning the utilization for the motor powering the machine cycle. The following signal and display functions are available in conjunction with motor pro- tection: Parameters...
  • Page 134 P6.. Parameters P60. Explanation of the parameters P600 P35x Motor sense SEW-EURODRIVE specifies the direction of rotation as seen onto the drive side of the of rotation motor. Clockwise (positive) is defined as rotation to the right and counterclockwise as rotation to the left.
  • Page 135 P6.. Parameters P60. Explanation of the parameters P600 P4xx Reference signals The following reference values are used for recording and signaling certain operating states. All signals from parameter group P4xx can be issued via binary outputs (P62x Binary outputs basic unit / P63x Binary outputs option). Important:The signals are only valid if the inverter has signaled “Ready”...
  • Page 136 P6.. Parameters P60. Explanation of the parameters P600 P41x Speed Signals whether the speed is within or outside the set window range. window signal n [1/min ] P411 P410 Window P412 P413: Signal = "1" at n <> n Window P413: Signal = "1"...
  • Page 137 P6.. Parameters P60. Explanation of the parameters P600 P43x Current Signal if the output current is greater than or less than the reference value. reference signal I [% off I ] P431 P430 P432 P433: Signal = "1" at | I | > I P433: Signal = "1"...
  • Page 138 P6.. Parameters P60. Explanation of the parameters P600 Activate the speed monitoring for hoists and set the delay time to a rather small value. Speed monitoring is not that important for safety since an incorrect movement of the hoist does not necessarily mean operation in the current limitation. P501 / P503 Setting range: 0 ...
  • Page 139 P6.. Parameters P60. Explanation of the parameters P600 The result is the following nominal guide value for detection of a phase failure: • 50 Hz power supply: ca. t = 3.0 s • 60 Hz power supply: ca. t = 2.5 s Once a phase failure has been detected, the output stage is inhibited and the brake is applied.
  • Page 140 P6.. Parameters P60. Explanation of the parameters P600 P6xx Terminal assignment P60x Binary inputs Binary input DIØØ with fixed assignment "/CONTROL. INHIBIT." basic unit P600 ... P606 The binary inputs of the basic unit can be set to the same functions as the binary outputs Binary inputs DIØ1 option (P61x).
  • Page 141 P6.. Parameters P60. Explanation of the parameters P600 P62x Binary out- Use binary output DBØØ for controlling the brake. This binary output has the fixed as- put basic unit signment of the “/BRAKE” function. The “BRAKE RELEASED” and “BRAKE APPLIED” signals are intended to be passed on to a master controller.
  • Page 142 P6.. Parameters P60. Explanation of the parameters P600 P63x Binary outputs option P630 ... P637 The following functions can be assigned to the binary outputs: Binary output DO1Ø ... DO17 Binary output has Function factory set to See also "0" signal "1"...
  • Page 143 P6.. Parameters P60. Explanation of the parameters P600 P64x Analog outputs optional Only with MCF/MCV/MCS40A, not MCH or MCx41A. P640 / P643 Ana- Depending on P642 Operating mode AO1 the signal range is 0 (4) ... 20 mA. log output AO1 / The following functions can be assigned to the analog outputs: Scaling (at P641/P644 = 1) Factory...
  • Page 144 P6.. Parameters P60. Explanation of the parameters P600 P642 Operating Here you can set the operating mode of the analog output. The following operating mode AO1 modes are available: • OFF: The value zero is always output. • 0 ... 20 mA: Output of the value of the reference values as current values 0 ... 20 mA at AO1.
  • Page 145 P6.. Parameters P60. Explanation of the parameters P600 P7xx Control functions All settings with regard to the fundamental control properties of the inverter are defined within parameter group 7xx. These are all functions that the inverter executes automat- ically when activated. They affect how the inverter responds in certain operating modes. NOTE ®...
  • Page 146 P6.. Parameters P60. Explanation of the parameters P600 • It is possible to perform a rapid motor start when standstill current is activated because the motor is kept in an excited state. This means the motor can be started without having to wait for the pre-magnetizing time. Recommendation: Set to 45 ... 50 %.
  • Page 147 P6.. Parameters P60. Explanation of the parameters P600 P720 / P723 Set- Setting range: ON / OFF point stop function P721 / P724 Stop Setting range: 0 ... 30 ... 500 1/min setpoint 1 / 2 In the VFC&Hoist operating mode, the minimum stop setpoint is internally limited to 16 1/min.
  • Page 148 P6.. Parameters P60. Explanation of the parameters P600 P731/P734 Brake Setting range: 0 ... 0.1 ... 2 s release time 1/2 This parameter determines how long the motor will remain at a standstill after expiration of the premagnetizing time and how much time the brake has to release. P732/P735 Brake Setting range: 0 ...
  • Page 149 P6.. Parameters P60. Explanation of the parameters P600 P75x Master-slave The master-slave function allows for implementing automatic functions such as speed function synchronization, shared load and torque control (slave). A system bus interface (SC11 / SC12) is used for the communication connection. To do so, make the following settings for the slave: P100 Setpoint source = Master SBus.
  • Page 150 P6.. Parameters P60. Explanation of the parameters P600 Overview of functions of master/slave operation Master Slave Function P750 Slave setpoint P700 Operating mode 1 P100 Setpoint source P700 Operating mode 1 Synchronous speed running: • Master controlled SPEED (SBus) VFC & GROUP MASTER SBus VFC &...
  • Page 151 P6.. Parameters P60. Explanation of the parameters P600 Synchronous Synchronous speed running (SPEED (SBus)): speed running The speed of the inverter that is set up as the slave follows the speed of the master in- verter. Set the speed ratio with P751 Scaling slave setpoint at the slave inverter. P324 Slip compensation 1 / P334 Slip compensation 2 of the slave is to remain at the value set in the startup setting.
  • Page 152 P6.. Parameters P60. Explanation of the parameters P600 Torque control Torque control of the slave (TORQUE (SBus)): The slave inverter receives the torque setpoint of the master directly (the correcting vari- able of the speed controller). This also enables high quality load distribution to be achieved, for example.
  • Page 153 P6.. Parameters P60. Explanation of the parameters P600 P8xx Unit functions P80x Setup P800 User menu User menu only for DBG11B keypad. Setting range: ON / OFF P800 enables the DBG11B keypad to be switch between the customized user menu and the detailed parameter menu.
  • Page 154 P6.. Parameters P60. Explanation of the parameters P600 P803 Parameter Setting range: ON / OFF lock By setting P803 to "ON", you can prevent any modification of parameters (except P840 Manual reset and the parameter lock itself). This makes sense, for example, after the ®...
  • Page 155 P6.. Parameters P60. Explanation of the parameters P600 P814 SBus group Setting range: 0 ... 63 address P814 is used to set the system bus group address (for multicast telegrams) of the ® MOVIDRIVE unit. P815 SBus timeout Setting range: 0 ... 650 s delay P815 sets the monitoring time for data transmission via the system bus.
  • Page 156 P6.. Parameters P60. Explanation of the parameters P600 P82x Brake operation P820 / P821 4- Setting range: ON / OFF quadrant opera- This setting is only taken into account in operating modes without encoder feedback tion 1 / 2 (VFC); 4-quadrant operation is used in all other operating modes. P820 / P821 enables 4-quadrant operation to be switched on and off for parameter sets 1 / 2.
  • Page 157 P6.. Parameters P60. Explanation of the parameters P600 P832 Response Default setting: EMERG. STOP/FAULT MOTOR OVER- P832 programs the fault response that is triggered in the event of motor overload. Set LOAD P340 Motor protection to ON ASYNCHRONOUS to activate the motor overload monitor. P833 Response Default setting: RAPID STOP/WARNG RS485 TIMEOUT...
  • Page 158 P6.. Parameters P60. Explanation of the parameters P600 Five automatic resets are then possible. DANGER! Risk of crushing if the motor starts up unintentionally after an auto reset. Severe or fatal injuries. • Do not use auto reset with drives where an automatic restart represents a danger to people or units.
  • Page 159 P6.. Parameters P60. Explanation of the parameters P600 ® • OFF: MOVIDRIVE automatically reduces the set output frequency (down to mini- mum 4 kHz) when there is a high level of thermal load on the output stage to avoid a switch-off with the "Unit utilization" error. P864 PWM Setting range: 4 / 8 / 16 kHz frequency CFC...
  • Page 160 P6.. Parameters P60. Explanation of the parameters P600 The following PI assignments are available: Assignment Description NO FUNCTION The content of the process input data word is 0000 SPEED Current actual speed value of the drive in 1/min. OUTPUT CURRENT Instantaneous output current of the system in % of I Current active current of the system in % of I ACTIVE CURRENT...
  • Page 161 P6.. Parameters P60. Explanation of the parameters P600 P88x Manual operation (only available with the DBG11B keypad) The inverter is controlled using the DBG11B keypad with the manual operation function. To start manual operation the inverter must be assigned the status "No enable." The state "No enable"...
  • Page 162 P6.. Parameters P60. Explanation of the parameters P600 Connection check In manual operation a connection check always takes place between DBG11B and the inverter or between USS21A/USB11A and the inverter. Parameter P812 RS485 Time- out delay has no function. The inverter must receive a valid RS485 telegram within the fixed time interval of t = 500 ms.
  • Page 163 P6.. Parameters P60. Explanation of the parameters P600 The reference offset is activated again after reference travel has been completed suc- cessfully. NOTE When reference travel for a drive system is performed with an absolute encoder ® (HIPERFACE ), depending on the set actual position source, the reference travel will recalculate and overwrite P905 Hiperface offset X14 / P947 Hiperface offset X15 .
  • Page 164 P6.. Parameters P60. Explanation of the parameters P600 • Type 3: CW limit switch – First search direction is CW. – Reference position = First zero pulse or falling edge to the left of the right limit switch. – Machine zero = reference position + reference offset –...
  • Page 165 P6.. Parameters P60. Explanation of the parameters P600 plus® P91x IPOS travel parameters P910 Gain X con- Setting range: 0.1 ... 0.5 ... 32 troller plus® Setting value for the P controller of the position control loop in IPOS . In basic set- ting, the value of P210 P gain hold controller dialog.
  • Page 166 P6.. Parameters P60. Explanation of the parameters P600 P916 Ramp type This parameter specifies the type of positioning ramp. This influences the speed or ac- celeration characteristics during positioning. Ramp type Positioning characteristics LINEAR Block-shaped acceleration at an optimum speed. SQUARED Softer acceleration and higher torque demand than LINEAR.
  • Page 167 P6.. Parameters P60. Explanation of the parameters P600 P92x IPOS monitoring P920 / P921 SW Setting range: –(2 –1) ... 0 ... 2 –1 limit switch CW / The software limit switches can be used to limit the target specifications in which travel commands are accepted.
  • Page 168 P6.. Parameters P60. Explanation of the parameters P600 P931 IPOS CTRL Setting range: STOP / START / HOLD word Task 1 IPOS CTRL word Task 1 in the DBG11B keypad only, not in SHELL. plus® STOP: Task 1 of the IPOS program is stopped.
  • Page 169 P6.. Parameters P60. Explanation of the parameters P600 P944 Encoder Setting range: x1 / x2 / x4 / x8 / x16 / x32 / x64 scaling ext. Before setting P944, make sure that P942 and P943 are set to "1". encoder The significance of the travel resolution of the motor encoder and external encoder is adapted.
  • Page 170 P6.. Parameters P60. Explanation of the parameters P600 The actual position is determined directly after the values have been entered. It does not require prior reference travel. Note: ® When reference travel of a drive system takes place with a Hiperface encoder, depend- ing on the set actual position source, the reference travel will recalculate and overwrite the Hiperface offsets (P905 or P947) .

  • Page 171: Operating Modes

    P6.. Parameters P60. Operating modes P600 Operating modes NOTE For operating modes with encoder feedback, parameters must not be changed in cycles faster than 2 seconds. This makes sure that the encoders can be initialized. VFC 1 / 2 Default setting for asynchronous motors without encoder feedback. Suitable for general applications, such as conveyor belts, trolleys, and hoists with counterweight.
  • Page 172 P6.. Parameters P60. Operating modes P600 VFC 1 / 2 & Group Set this mode if a group of asynchronous motors is to be operated on one inverter. All motors of the group must have the same rated voltage and rated frequency. The brake is controlled via P730 Brake function 1 / P733 Brake function 2 .
  • Page 173 P6.. Parameters P60. Operating modes P600 VFC 1 / 2 & Hoist / VFC n-control & hoist (only with MCV, MCH) in parameter set 1 only. Disabling 4Q VFC n-control & operation (P820) will be ignored. Hoist In the VFC&Hoist operating mode, the start/stop speed (P300/P310) is set to the slip speed of the motor;...
  • Page 174 P6.. Parameters P60. Operating modes P600 STOP! No guided stop. Can cause damage to the system. With DC braking, guided stops are not possible and certain ramp values cannot be ob- served. The main purpose of DC braking is to drastically reduce the time the motors need for coasting to a halt.
  • Page 175 P6.. Parameters P60. Operating modes P600 VFC 1 / 2 & Flying The flying start function lets you synchronize the inverter to a motor that is already run- start ning. In particular used with drives that are not braked actively, which run on for a long time or which are turned by a flowing medium, e.g.
  • Page 176 P6.. Parameters P60. Operating modes P600 VFC n-control VFC n-control (only with MCV, MCH) in parameter set 1 only. Based on VFC operating mode, the VFC n-control operating mode allows for speed con- trolled operation with an encoder installed on the motor shaft. The following encoders can be used: ®...
  • Page 177 P6.. Parameters P60. Operating modes P600 VFC n-control & VFC n-control & group (only with MCV, MCH) in parameter set 1 only. Group Set this mode if a group of asynchronous motors is to be operated on one inverter. All motors of the group must have the same rated voltage, rated frequency and rated pow- er.
  • Page 178 P6.. Parameters P60. Operating modes P600 CFC (only with MCV, MCH) in parameter set 1 only. The CFC operating mode allows for operating an asynchronous motor with real servo properties, which means high dynamic response, excellent concentric running charac- teristics and controlled operation even at standstill. It is achieved because the CFC pro- cedure enables direct control over the magnetic flux in the motor and, therefore, over the torque.
  • Page 179 P6.. Parameters P60. Operating modes P600 CFC & M-control CFC & M-control (only with MCV, MCH) in parameter set 1 only. This operating mode enables the asynchronous motor to be controlled directly with torque control. The setpoint is standardized on the torque as follows: 3000 1/min = 150 % output current ×...
  • Page 180 P6.. Parameters P60. Operating modes P600 CFC & IPOS CFC & IPOS (only with MCV, MCH) in parameter set 1 only. plus® Must be set if IPOS positioning commands are to be processed. Refer to the plus® "IPOS Positioning and Sequence Control System" manual for detailed descriptions plus®...
  • Page 181 P6.. Parameters P60. Operating modes P600 SERVO & SERVO & M-control (only with MCS, MCH) in parameter set 1 only. M-control This operating mode allows the servomotor to be controlled directly with torque control. The setpoint is standardized on the following torque: 3000 1/min = 150 % output current ×...

  • Page 182: Project Planning

    Project Planning Schematic procedure Project Planning Schematic procedure Drive properties The required drive properties are the main factors determining the selection of the in- verter. The following figure is designed to help you with the selection. System selection Positioning accuracy of the motor shaft Setting range (reference 3000 1/min) Control <...

  • Page 183: Control Characteristics

    Project Planning Control characteristics Control characteristics ® Characteristic MOVIDRIVE drive inverters achieve excellent control characteristics thanks to their op- features timally adapted control algorithms. The following characteristic features apply to opera- tion with four-pole SEW motors and synchronous SEW servomotors. Transient recovery time Rotational accuracy setp...

  • Page 184: Description Of Applications

    Project Planning Description of Applications Description of Applications Inverter selection The large number of different drive applications can be divided into five categories. The five categories are listed below together with the recommended SEW inverter. The as- signment is based on the required setting range and the resulting control process. 1.
  • Page 185 Project Planning Description of Applications Project planning In practice, hoists are dimensioned by taking account of special thermal and safety-rel- for hoists evant criteria. Thermal In contrast to trolleys, hoists require approx. 70 to 90 % of the rated motor torque as- considerations suming constant speed upwards or downwards and the standard configuration.

  • Page 186: Motor Selection For Asynchronous Ac Motors (Vfc)

    Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection for asynchronous AC motors (VFC) Basic recommen- • Only use motors with at least thermal class F. dations • Use TF thermistors or TH winding thermostats. TH should be preferred for group drives on one inverter.
  • Page 187 Project Planning Motor selection for asynchronous AC motors (VFC) Speed/torque The field weakening range starts when the set maximum output voltage of the inverter characteristic is reached. Consequently, the speed range of the motor is divided into two ranges: curve Basic speed range →...
  • Page 188 Project Planning Motor selection for asynchronous AC motors (VFC) Combinations Due to the great difference between the rated inverter and rated motor currents, this with P combination cannot be started without additional measures: inverter greater than 4 × • Perform project planning for connecting the motor in a delta connection. This increas- es the motor current by a factor of √3 and lowers the unfavorable ratio.
  • Page 189 Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection in connection type delta/star (AC 230/400 V / 50 Hz) Motors for AC 380 V / 60 Hz can also be allocated on the basis of this selection table. ®...
  • Page 190 Project Planning Motor selection for asynchronous AC motors (VFC) Examples for motor selection for delta/star AC 230/400 V Trolley drive Constant load with overload (acceleration) and low load during travel: • = 1.3 kW travel • = 13 kW • = 270 1/min, setting range 1:10 •...
  • Page 191 Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection in connection type double-star/star (AC 230/460 V / 60 Hz) ® [kW] for operation on MOVIDRIVE compact MCF/MCV/MCH 4_A...-5_3 (AC 400/500 V units) Connection / AC 460 V / AC 230 V Cooling Forced Forced...
  • Page 192 Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection for delta connection (AC 230 V / 50 Hz) ® compact MCF/MCV/MCH 4_A...-2_3 (AC 230 V units) [kW] for operation on MOVIDRIVE ∆ / AC 230 V Connection Cooling Forced 10 - 50 ≤...
  • Page 193 Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection for connection type double-star (AC 230 V / 60 Hz) ® [kW] for operation on MOVIDRIVE compact MCF/MCV/MCH 4_A...-2_3 (AC 230 V units) Connection / AC 230 V Cooling Forced [Hz] 6 - 90...

  • Page 194: Motor Selection For Asynchronous Servomotors (Cfc)

    Project Planning Motor selection for asynchronous servomotors (CFC) Motor selection for asynchronous servomotors (CFC) Basic recommen- Observe the following recommendations for selecting the motor: dations • Only use motors with at least thermal class F. • Use TF thermistors or TH winding thermostats. NOTE The torque limit (M limit) is set automatically by the startup function of the ®...
  • Page 195 Project Planning Motor selection for asynchronous servomotors (CFC) Magnetizing Dynamic drives that have to accelerate without a delay are also energized at standstill current without load. The magnetizing current I flows at standstill. The inverter must be able to supply this current constantly in applications in which the output stage is permanently enabled, for example in CFC &...
  • Page 196 Project Planning Motor selection for asynchronous servomotors (CFC) CFC operation This operating mode permits direct torque control of the asynchronous motor in the ba- sic speed range (n ≤ n with torque con- ). The setpoint sources of the speed-controlled CFC mode trans trol (CFC &...
  • Page 197 Project Planning Motor selection for asynchronous servomotors (CFC) Asynchronous SEW-EURODRIVE offers CT/CV asynchronous servomotors specifically for operation ® servomotors with MOVIDRIVE in the CFC operating modes. These motors have the following CT/CV characteristics: High power yield The optimum winding of CT/CV motors permits a high power yield. Division into speed CT/CV motors are available in four speed classes.
  • Page 198 Project Planning Motor selection for asynchronous servomotors (CFC) CT/CV motor table Motor BMot [1/min] [Nm] [Nm/A] CT71D4 1.21 0.69 2.48 CT80N4 1.65 1.30 CT90L4 3.65 3.13 1.89 39.5 CV100M4 4.15 2.25 3.61 CV100L4 3.21 3.29 CV132S4 11.5 10.4 4.83 3.56 1200 CV132M4 15.5...
  • Page 199 Project Planning Motor selection for asynchronous servomotors (CFC) CT/CV motor selection NOTE CT/CV motors in the 4 speed classes are designed for operation with AC 400/500 V units. If you plan to install AC 230 V units, please contact SEW-EURODRIVE. 1.
  • Page 200 Project Planning Motor selection for asynchronous servomotors (CFC) 2. Rated speed n = 1700 1/min: ® Assignment table for MOVIDRIVE compact MCV/MCH4_A...-5_3 (sizes 1 ... 5): ® MOVIDRIVE compact MCV/MCH4_A...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0015 0022 0030...
  • Page 201 Project Planning Motor selection for asynchronous servomotors (CFC) 3. Rated speed n = 2100 1/min: ® Assignment table for MOVIDRIVE compact MCV/MCH4_A...5_3 (sizes 1 ... 5): ® compact MCV/MCH4_A...-5_3 (AC 400/500 V units) in CFC operating modes (P700) MOVIDRIVE Motor 0015 0022 0030...
  • Page 202 Project Planning Motor selection for asynchronous servomotors (CFC) 4. Rated speed n = 3000 1/min: ® Assignment table for MOVIDRIVE compact MCV/MCH4_A...-5_3 (sizes 1 ... 5): ® MOVIDRIVE compact MCV/MCH4_A...-5_3 (AC 400/500 V units) in CFC operating modes (P700) Motor 0015 0022 0030...
  • Page 203 Project Planning Motor selection for asynchronous servomotors (CFC) Motor tables DT/DV Characteristic values for delta/star AC 230/400 V / 50 Hz Delta ∆ (AC 230 V) Mass moment of inertia J Star (AC 400 V) Motor without brake with brake [Nm] [Nm/A] [Nm/A]...
  • Page 204 Project Planning Motor selection for asynchronous servomotors (CFC) Characteristic values for double-star/star AC 230/460 V / 60 Hz (according to MG1, NEMA Design B to DT80K4, NEMA Design C from DT80N4) Mass moment of inertia J Star (AC 460 V) Double-star (AC 230 V) Motor...
  • Page 205 Project Planning Motor selection for asynchronous servomotors (CFC) DT/DV motor selection in connection type delta/star (AC 230/400 V / 50 Hz) 400 V / 50 Hz or AC 400/690 V / 50 Hz motors in ∆ connection: 1. Star connection ®...
  • Page 206 Project Planning Motor selection for asynchronous servomotors (CFC) 2. Motor AC 230/400 V / 50 Hz in delta connection: ® Assignment table for MOVIDRIVE compact MCV/MCH4_A...-5_3 (sizes 1 ... 5): ® Motor MOVIDRIVE compact MCV/MCH4_A...-5_3 (AC 400/500 V units) in CFC operating modes ∆...
  • Page 207 Project Planning Motor selection for asynchronous servomotors (CFC) DT/DV motor selection in double-star/star connection type (AC 230/460 V / 60 Hz) ® Assignment table for MOVIDRIVE compact MCV/MCH4_A...-5_3 (sizes 1 ... 5): ® Motor MOVIDRIVE compact MCV/MCH4_A...-5_3 (AC 400/500 V units) in CFC operating modes AC 460 V / 60 Hz 0015 0022...
  • Page 208 Project Planning Motor selection for asynchronous servomotors (CFC) Motors AC 230/460 V / 60 Hz in double-star connection: ® Assignment table for MOVIDRIVE compact MCV/MCH4_A...-5_3 (sizes 1 ... 5): ® Motor MOVIDRIVE compact MCV/MCH4_A...-5_3 (AC 400/500 V units) in CFC operating modes AC 230 V / 60 Hz 0015 0022...
  • Page 209 Project Planning Motor selection for asynchronous servomotors (CFC) DT/DV motor selection in connection type delta (AC 230 V / 50 Hz) ® compact MCV/MCH4_A...-2_3 (AC 230 V units) in CFC operating modes (P700) Motor MOVIDRIVE ∆ AC 230 V / 50 Hz 0015 0022 0037...
  • Page 210 Project Planning Motor selection for asynchronous servomotors (CFC) DT/DV motor selection in connection type double-star (AC 230 V / 60 Hz) Motors AC 230/460 V / 60 Hz in double-star connection: ® Motor MOVIDRIVE compact MCV/MCH4_A...-2_3 (AC 230 V units) in CFC operating modes (P700) AC 230 V / 60 Hz 0015 0022...

  • Page 211: Motor Selection For Synchronous Servomotors (Servo)

    Project Planning Motor Selection for Synchronous Servomotors (SERVO) Motor Selection for Synchronous Servomotors (SERVO) NOTE The torque limit (M limit) is set automatically by the startup function of the ® MOVITOOLS operating software. Do not increase this automatically set value! ®...
  • Page 212 Project Planning Motor Selection for Synchronous Servomotors (SERVO) Basic recommen- For the SEW motors, the motor data required for the SERVO operating modes is stored ® dations in MOVIDRIVE Speed is the correcting variable in the SERVO operating modes with speed control. Torque is the correcting variable in the SERVO operating modes with torque control (SERVO &...
  • Page 213 Project Planning Motor Selection for Synchronous Servomotors (SERVO) DS/CM motor table Characteristic values at V = AC 230 V / AC 400 V Without forced cool- With forced cooling Mass moment of inertia J ing fan fan VR Motor without brake with brake 0_VR 0_VR...
  • Page 214 Project Planning Motor Selection for Synchronous Servomotors (SERVO) NOTE Additional project planning instructions and information on the DS/CM synchronous servomotors can be found in the "Servo Gearmotors" catalog, which can be ordered from SEW-EURODRIVE. DS/CM motor selection (AC 400 V system voltage) 1.
  • Page 215 Project Planning Motor Selection for Synchronous Servomotors (SERVO) 3. Rated speed n = 4500 1/min: ® compact MCS/MCH4_A...-5_3 (AC 400/500 V units) in SERVO operating modes (P700) MOVIDRIVE Motor 0015 0022 0030 0040 DS56M [Nm] DS56L [Nm] DS56H [Nm] 10.3 13.7 CM71S [Nm]...
  • Page 216 Project Planning Motor Selection for Synchronous Servomotors (SERVO) DS/CM motor selection (AC 230 V system voltage) 1. Rated speed n = 2000 1/min: ® MOVIDRIVE compact MCS/MCH4_A...-5_3 (AC 400/500 V units) in SERVO operating modes (P700) Motor 0015 0022 0037 0055 0075 0110...

  • Page 217: Overload Capacity Of The Inverter

    Project Planning Overload capacity of the inverter Overload capacity of the inverter ® MOVIDRIVE drive inverters calculate the load on the inverter output stage permanently (unit utilization). Consequently, they enable the maximum possible power to be pro- duced in each operating status. The heat sink constant T of the inverter is used as the time unit.
  • Page 218 Project Planning Overload capacity of the inverter Example Sample load cycle: • Overload current I = 120 % I out 1 • Low-load current I = 40 % I out 2 = 0.75 × T • Overload time t = 1.5 × T •...
  • Page 219 Project Planning Overload capacity of the inverter MC_4_A, sizes 1 - 5: Guaranteed continuous output currents I depending on the output frequency f 4 kHz V = 3 AC 230 V V = 3 AC 230 V 4 kHz V = 3 AC 400 V V = 3 AC 400 V ϑ...
  • Page 220 Project Planning Overload capacity of the inverter Overload capac- This is the overload capacity that corresponds to at least a quarter of the heat sink time ity in minutes constant (0.25 T). The overload usually lasts a few minutes. The overload capacity can be determined as follows: ≥...
  • Page 221 Project Planning Overload capacity of the inverter MC_4_A, sizes 1-5 Cycle frequency f = 4 kHz: overload capacity at 400 V / 40 °C V = 3 x AC 400 V ϑ 40 °C (P860 / P861) = 4 kHz out 1 60 % I out 2...
  • Page 222 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: V = 3 x AC 400 V ϑ 40 °C (P860 / P861) = 16 kHz out 1 60 % I out 2 40 % I 20 % I 0 % I t [T] t [T]...
  • Page 223 Project Planning Overload capacity of the inverter MC_4_A, sizes 1-5 Cycle frequency f = 4 kHz: overload capacity at 500 V / 40 °C V = 3 x AC 500 V ϑ 40 °C (P860 / P861) = 4 kHz 60 % I out 1 out 2...
  • Page 224 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: V = 3 x AC 500 V ϑ 40 °C (P860 / P861) = 16 kHz 60 % I out 1 out 2 40 % I 20 % I 0 % I t [T] t [T]...
  • Page 225 Project Planning Overload capacity of the inverter Overload capa- This is the overload capacity that corresponds at the most to a quarter of the heat sink city in seconds time constant (0.25 T). The overload usually lasts a few seconds. In this time range, the curve is almost linear and the overload capacity can be determined as follows: <...
  • Page 226 Project Planning Overload capacity of the inverter MC_4_A, sizes 1-5 overload capacity Cycle Continuous out- Overload factor k at low-load current I out 2 at 500 V / 25 °C Overload current frequency put current I (at f > 2 Hz) 0.2 ×...
  • Page 227 Project Planning Overload capacity of the inverter Overload capac- In dynamic applications (CFC and SERVO operating modes) with a short overload time ity for an over- , the inverter can output overload currents up to 150 % I even at PWM frequencies of load time <...
  • Page 228 Project Planning Overload capacity of the inverter → t • Move vertically downwards and then read the minimum low-load time t = 0.13 s All times t to the right of the point of intersection with I are permissible (√); all times out2 to the left are not (!).
  • Page 229 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: ≤ 81 % I The permitted mean inverter output current is I out RMS = 3 x AC 400 V ϑ = 25 °C (P860 / P861) = 16 kHz ≤...
  • Page 230 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: ≤ 69 % I The permitted mean inverter output current is I out RMS = 3 x AC 400 V ϑ = 40 °C (P860 / P861) = 16 kHz ≤...
  • Page 231 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: ≤ 82 % I The permitted mean inverter output current is I out RMS = 3 x AC 500 V ϑ = 25 °C (P860 / P861) = 16 kHz ≤...
  • Page 232 Project Planning Overload capacity of the inverter Cycle frequency f = 16 kHz: ≤ 69 % I The permitted mean inverter output current is I out RMS = 3 x AC 500 V ϑ = 40 °C (P860 / P861) = 16 kHz ≤...

  • Page 233: Selecting The Braking Resistor

    Project Planning Selecting the braking resistor Selecting the braking resistor DANGER! The supply cables to the braking resistor carry a high DC voltage (ca. DC 900 V). Severe or fatal injuries from electric shock. • The braking resistor cables must be suitable for this high DC voltage. •...
  • Page 234 Project Planning Selecting the braking resistor The following table lists the peak braking power levels that are possible for the different resistance values. Peak braking power Resistance value MC_4_A...-5_3 MC_4_A...-2_3 (AC 400/500 V units) (AC 230 V units) 100 Ω 9.4 kW 2.3 kW 72 Ω...
  • Page 235 Project Planning Selecting the braking resistor Braking resistor type BW... BW147 BW247 BW347 BW039-012 Part number 820 713 5 820 714 3 820 798 4 821 689 4 Braking resistor type BW...-T BW147-T BW247-T BW347-T BW039-012-T BW039-026-T BW039-050-T Part number 1 820 134 2 1 820 084 2 1 820 135 0...
  • Page 236 Project Planning Selecting the braking resistor Braking resistor type BW...- BW012-025 Part number 821 680 0 Braking resistor type BW..-T/-P BW012-025-P BW012-050T BW012-100-T BW106-T BW206-T Part number 1 820 414 7 1 820 140 7 1 820 141 5 1 820 083 4 1 820 412 0 Cont.
  • Page 237 Project Planning Selecting the braking resistor Assignment to AC 230 V units (...-2_3) Braking resistor type BW... BW039- BW039- BW039- BW027- BW027- Part number 821 687 8 821 688 6 821 689 4 822 422 6 822 423 4 Braking resistor type BW...T BW039- BW039- BW018-...
  • Page 238 Project Planning Selecting the braking resistor ≤ 120 s), the resulting Overload factor In braking operations within the cycle duration T (standard: T for braking cdf braking power can be determined using the overload factor (→ following diagrams. resistors When determining the load capacity, take the DC link voltage dependent on the peak braking power into account.
  • Page 239 Project Planning Selecting the braking resistor Overload factor for wire resistors on ceramic core ÜF 100% ED [%] 58875AXX Figure 81: Overload factor depending on the cyclic duration factor for wire resistors Cyclic duration factor 15 % 25 % 40 % 60 % 80 % 100 %...
  • Page 240 Project Planning Selecting the braking resistor Calculation- Given: example • Peak braking power 13 kW • Average braking power 6.5 kW • Cyclic duration factor cdf 6 % Required: • Braking resistor BW.. Procedure 1. Determine the overload capacity. First determine the overload factor for a cyclic duration factor cdf of 6 % from the re- spective diagrams.

  • Page 241: Connecting Ac Brake Motors

    Project Planning Connecting AC brake motors Connecting AC brake motors For detailed information about the SEW brake system, refer to the "Gearmotors" cata- log, which you can order from SEW-EURODRIVE. SEW brake systems are disc brakes with a DC coil that release electrically and brake using spring force.

  • Page 242: Permitted Voltage Supply Systems For Movidrive

    Project Planning Permitted voltage supply systems for MOVIDRIVE® ® 4.10 Permitted voltage supply systems for MOVIDRIVE NOTE ® MOVIDRIVE is intended for operation on voltage supply systems with a directly grounded star point (TN and TT power systems). Operation on voltage supply systems with a non-grounded star point (for example IT power systems) is also permitted.

  • Page 243: Supply System Cables And Motor Cables

    Project Planning Supply system cables and motor cables 4.12 Supply system cables and motor cables Special Comply with the regulations issued by specific countries and for specific machines regulations regarding fusing and the selection of cable cross sections. If required, also adhere to the notes on UL compliant installation (→...
  • Page 244 Project Planning Supply system cables and motor cables = 3 × AC 230 V: AC 230 V units metric, V mains MC_4_A...-2_3 0015 0022 0037 0055 0075 Size Fuses F11/F12/F13 16 A 25 A 25 A 35 A Mains conductor L1/L2/L3 1.5 mm 4 mm 4 mm...
  • Page 245 Project Planning Supply system cables and motor cables = 3 × AC 460 V: AC 400/500 V units to USA NEC, V mains MC_4_A...-5A3 0015 0022 0030 0040 0055 0075 0110 Size Fuses F11/F12/F13 15 A 20 A 30 A Mains conductor L1/L2/L3 AWG14 AWG12...
  • Page 246 Project Planning Supply system cables and motor cables Permitted motor The maximum motor cable length depends on: cable lengths • Cable type • Voltage drop in the cable • Set PWM frequency P860/P861. • An HF... output filter can only be connected for VFC operating mode. If an HF... out- put filter is connected, the cable length is not restricted by these limit values, but ex- clusively by the voltage drop along the motor cable.
  • Page 247 Project Planning Supply system cables and motor cables NOTE SEW-EURODRIVE recommends that you do not use an earth-leakage circuit breaker with long motor cables. The earth-leakage currents caused by cable capacitance may cause mis-tripping. Voltage drop The cable cross section of the motor cable should be selected so the voltage drop is as small as possible.

  • Page 248: Group Drive In Vfc Mode

    Project Planning Group drive in VFC mode 4.13 Group drive in VFC mode In VFC & GROUP operating mode, a group of asynchronous motors can be operated on one inverter. In this operating mode, the inverter operates without slip compensation and with a constant V/f ratio.

  • Page 249: Connecting Explosion-Proof Ac Motors

    Project Planning Connecting explosion-proof AC motors 4.14 Connecting explosion-proof AC motors Observe the following instructions when connecting explosion-proof AC motors to ® MOVIDRIVE drive inverters: • The inverter must be installed outside the potentially explosive area. • Observe industry-specific and country-specific regulations. •...

  • Page 250: Components For Emc Compliant Installation

    Project Planning Components for EMC compliant installation 4.15 Components for EMC compliant installation ® MOVIDRIVE drive inverters and regenerative power supply units are designed for use as components for installation in machinery and systems. They comply with the EMC product standard EN 61800-3 "Variable-speed electrical drives." Provided the informa- tion relating to EMC-compliant installation is observed, the devices satisfy the appropri- ate requirements for CE-marking of the entire machine/system in which they are fitted, on the basis of the EMC Directive 89/336/EEC.
  • Page 251 Project Planning Components for EMC compliant installation Block diagram of class B limit MOVIDRIVE ® F11 F12 F13 NF...-... L1' L2' L3' MOVIDRIVE ® MOVIDRIVE ® HF...-403 HD... U1 V1 W1 V2 W2 HF...-503 56497AXX Figure 83: EMC-compliant installation in accordance with limit class B (1) = 1st possible solution with HD...

  • Page 252: Connecting The Optional Power Components

    Project Planning Connecting the optional power components 4.16 Connecting the optional power components ND... line choke series 05001AXX Figure 84: Connecting the ND... line choke NF...-... line filter series 05002AXX Figure 85: Connecting NF...-... line filters HD... output choke series ®...

  • Page 253: Output Filter Type Hf

    Project Planning Output filter type HF... 4.17 Output filter type HF... Important notes Observe the following instructions when using output filters: • Operate output filters in VFC operating modes only. Output filters may not be used in CFC and SERVO operating modes. •...
  • Page 254 Project Planning Output filter type HF... connection Operation without V connection: DClink DC link • Only approved for PWM frequency 4 kHz or 8 kHz. HF... ® MOVIDRIVE PE HF...-403 U V W = 4/8 kHz HF...-503 U V W U1 V1 W1 U2 V2 W2 L1 L2 L3 PE...
  • Page 255 Project Planning Output filter type HF... The procedure for selecting the PWM frequency and checking the inverter is summa- rized in the following figure. Selecting the PWM frequency Noise-sensitive and V DClink connection environment in which HF is used (no motor!) Motor cable type Shielded Unshielded...

  • Page 256: Electronics Cables And Signal Generation

    Project Planning Electronics cables and signal generation 4.18 Electronics cables and signal generation • The electronics terminals are suitable for the following cross sections: MCF/MCV/MCS: For single cores 0.20...2.5 mm (AWG 24...12) For double cores 0.20...1 mm (AWG 24...17) MCH: Only single cores 0.20...1.5 mm (AWG 24...12) Use right-angled crimping pliers with 1.5 mm...

  • Page 257: External Dc 24 V Voltage Supply

    Project Planning External DC 24 V voltage supply 4.19 External DC 24 V voltage supply ® MOVIDRIVE compact units have an internal DC 24 V supply with a maximum contin- uous power of 50 W. The units can be operated without an external DC 24 V voltage supply.

  • Page 258: Parameter Set Switchover

    Project Planning Parameter set switchover 4.20 Parameter set switchover This function serves for operating two motors on one inverter using two different para- meter sets. Parameter sets are switched using a binary input. For this purpose, a binary input must be set to “PARAM.

  • Page 259: Priority Of Operating States And Interrelation Between Control Signals

    Project Planning Priority of operating states and interrelation between control signals 4.21 Priority of operating states and interrelation between control signals Priority of the operating states Priority high Controller inhibit Rapid stop Hold control Stop Enable 05306AEN Figure 91: Priority of the operating states Interrelation The following table shows the interrelation between control signals.

  • Page 260: Limit Switches

    Project Planning Limit switches 4.22 Limit switches Limit switch Limit switch processing makes sure that the travel range of a drive is observed. To do processing this, it is possible to program the binary inputs to the functions "/LIM. SWITCH CW" and "/LIM.

  • Page 261: Serial Communication

    Serial Communication Limit switches Serial Communication ® ® MOVILINK The MOVILINK profile enables the uniform transmission of user data between SEW in- protocol verters as well as via various communications interfaces to higher-level automation ® equipment. Consequently, MOVILINK guarantees a control and parameter setting con- cept that can be used regardless of the fieldbus for all current bus systems, such as: •...

  • Page 262: Structure Of The Safety Notes

    Structure of the Safety Notes Limit switches Structure of the Safety Notes The safety notes in these operating instructions are designed as follows: Pictogram SIGNAL WORD! Type and source of danger. Possible consequence(s) if the safety notes are disregarded. • Measure(s) to prevent the danger.

  • Page 263: Safety Notes

    Safety Notes General information Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must make sure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them.

  • Page 264: Transportation, Putting Into Storage

    Safety Notes Transportation, putting into storage Transportation, putting into storage Observe the notes on transportation, storage and proper handling. Observe the climatic conditions as stated in the section "General technical data." Installation Installation and cooling of the devices must take place according to the guidelines listed in the corresponding documentation.

  • Page 265: Operation

    Safety Notes Operation Operation Systems with integrated drive inverters must be equipped with additional monitoring and protection devices, if necessary, according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Changes to the drive inverter using the operating software are permitted. Do not touch live components or power connections immediately after disconnecting the drive inverters from the supply voltage because there may still be some charged capacitors.

  • Page 266: Unit Design

    Unit design Unit designation, nameplates and scope of delivery Unit design Unit designation, nameplates and scope of delivery Sample unit designation MCV 41 A 0055 - 5 A 3 - 4 - 00 00 = Standard Design 0T = Application Quadrants 4 = 4Q (with brake chopper) Connection...
  • Page 267 Unit design Unit designation, nameplates and scope of delivery Sample The complete nameplate is attached to the side of the unit. nameplate 8267480 01318AXX Figure 93: Complete nameplate A type label is attached to the front of the control unit (above the TERMINAL slot). 8267480 01322AXX Figure 94: Type label...

  • Page 268: Size 1 Mcf/Mcv/Mcs4_A

    Unit design Size 1 MCF/MCV/MCS4_A Size 1 MCF/MCV/MCS4_A MCF/MCV/MCS4_A...-5A3 (AC 400/500 V units): 0015 ... 0040 MCF/MCV/MCS4_A...-2A3 (AC 230 V units): 0015 ... 0037 [16] [15] [14] [13] [12] [11] [10] 60117AXX X1: Power supply connection 1/L1, 2/L2, 3/L3, separable X4: Connection for DC link connection –U and PE connection, separable TERMINAL: Slot for DBG keypad or USS21A/USB11A option...

  • Page 269: Size 2 Mcf/Mcv/Mcs4_A

    Unit design Size 2 MCF/MCV/MCS4_A Size 2 MCF/MCV/MCS4_A MCF/MCV/MCS4_A...-5A3 (AC 400/500 V units): 0055 ... 0110 MCF/MCV/MCS4_A...-2A3 (AC 230 V units): 0055 / 0075 [16] [15] [14] [13] [12] [11] [10] 60118AXX X1: Power supply connection 1/L1, 2/L2, 3/L3 X4: Connection for DC link connection –U and PE connection, separable TERMINAL: Slot for DBG keypad or USS21A/USB11A option Operation...

  • Page 270: Size 3 Mcf/Mcv/Mcs4_A

    Unit design Size 3 MCF/MCV/MCS4_A Size 3 MCF/MCV/MCS4_A MCF/MCV/MCS4_A...-503 (AC 400/500 V units): 0150 ... 0300 MCF/MCV/MS4_A...-203 (AC 230 V units): 0110 / 0150 [17] [16] [15] [14] [10] [13] [12] [11] 60119AXX PE connections X1: Power supply connection 1/L1, 2/L2, 3/L3 X4: Connection for DC link connection –U / +U TERMINAL: Slot for DBG keypad or USS21A/USB11A option...

  • Page 271: Size 4 Mcf/Mcv/Mcs4_A

    Unit design Size 4 MCF/MCV/MCS4_A Size 4 MCF/MCV/MCS4_A MCF/MCV/MCS4_A...-503 (AC 400/500 V units): 0370 / 0450 MCF/MCV/MCS4_A...-203 (AC 230 V units): 0220 / 0300 [16] [15] [14] [13] [10] [12] [10] [11] 60120AXX PE connections X1: Power supply connection 1/L1, 2/L2, 3/L3 X4: Connection for DC link connection –U / +U TERMINAL: Slot for DBG keypad or USS21A/USB11A option...

  • Page 272: Size 5 Mcf/Mcv/Mcs4_A

    Unit design Size 5 MCF/MCV/MCS4_A Size 5 MCF/MCV/MCS4_A MCF/MCV/MCS4_A...-503 (AC 400/500 V units): 0550 / 0750 [16] [15] [14] [13] [10] [10] [12] [11] 60121AXX PE connections X1: Power supply connection 1/L1, 2/L2, 3/L3 X4: Connection for DC link connection –U / +U TERMINAL: Slot for DBG keypad or USS21A/USB11A option Operation...

  • Page 273: Size 1 Mch4_A

    Unit design Size 1 MCH4_A Size 1 MCH4_A MCH4_A...-5A3 (AC 400/500 V units): 0015 ... 0040 MCH4_A...-2A3 (AC 230 V units): 0015 ... 0037 [19] [18] [17] [16] [20] [15] [10] [11] [14] [13][12] 60122AXX X1: Power supply connection 1/L1, 2/L2, 3/L3, separable X4: Connection for DC link connection –U and PE connection, separable TERMINAL: Slot for DBG keypad or USS21A/USB11A option...

  • Page 274: Size 2 Mch4_A

    Unit design Size 2 MCH4_A Size 2 MCH4_A MCH4_A...-5A3 (AC 400/500 V units): 0055 ... 0110 MCH4_A...-2A3 (AC 230 V units): 0055 / 0075 [19] [18] [17] [16] [20] [15] [10] [11] [14] [12] 60124AXX X1: Power supply connection 1/L1, 2/L2, 3/L3 X4: Connection for DC link connection –U / +U / and PE connection...

  • Page 275: Size 3 Mch4_A

    Unit design Size 3 MCH4_A Size 3 MCH4_A MCH4_A...-503 (AC 400/500 V units): 0150 ... 0300 MCH4_A...-203 (AC 230 V units): 0110 / 0150 [20] [19] [18] [19] [21] [16] [10] [11] [12] [15] [14] [13] 60126AXX PE connections X1: Power supply connection 1/L1, 2/L2, 3/L3 X4: Connection for DC link connection –U / +U / and PE connection...

  • Page 276: Size 4 Mch4_A

    Unit design Size 4 MCH4_A 8.10 Size 4 MCH4_A MCH4_A...-503 (AC 400/500 V units): 0370 / 0450 MCH4_A...-203 (AC 230 V units): 0220 / 0300 [19] [18] [17] [16] [20] [15] [10] [11] [12] [14] [13] [12] 60131AXX PE connections X1: Power supply connection 1/L1, 2/L2, 3/L3 X4: Connection for DC link connection –U / +U...

  • Page 277: Size 5 Mch4_A

    Unit design Size 5 MCH4_A 8.11 Size 5 MCH4_A MCH4_A...-503 (AC 400/500 V units): 0550 / 0750 [19] [18] [17] [16] [20] [15] [10] [11] [12] [14] [13] [12] 60134AXX PE connections X1: Power supply connection 1/L1, 2/L2, 3/L3 X4: Connection for DC link connection –U / +U / and PE connection TERMINAL: Slot for DBG keypad or USS21A/USB11A option...

  • Page 278: Installation

    Installation Installation instructions for the basic unit Installation Installation instructions for the basic unit Tightening • Only use genuine connection elements. Note the permitted tightening torques ® torques for MOVIDRIVE power terminals. → – Size 1 0.6 Nm → – Size 2 1.5 Nm →...
  • Page 279 Installation Installation instructions for the basic unit Separate cable • Route power cables and electronics cables in separate cable ducts. ducts Fuses and earth- • Install the fuses at the beginning of the supply system lead after the supply bus leakage circuit junction (→...
  • Page 280 Installation Installation instructions for the basic unit Cross sections • Supply system lead: Cross section according to rated input current I at rated mains load. • Motor lead: Cross section according to rated output current I rated • Electronics cables: MCF/MCV/MCS: For single cores 0.20...2.5 mm (AWG 24...12)
  • Page 281 Installation Installation instructions for the basic unit Operating • The connection leads to the braking resistors carry a high pulsed DC voltage during braking resistors rated operation. WARNING! The surfaces of the braking resistors get very hot when the braking resistors are loaded with P rated Risk of burns and fire.
  • Page 282 Installation Installation instructions for the basic unit NOTE • This is a product with restricted availability in accordance with IEC 61800-3. It may cause interference in residential environments. In this case, the operator may need to implement appropriate measures. • For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering"...
  • Page 283 Installation Installation instructions for the basic unit HD... output choke • Install the output choke close to the inverter but outside the minimum clearance for cooling. • Route all three phases of the motor cable [1] through the output choke. To achieve a higher filter effect, do not route the PE conductor through the output choke.

  • Page 284: Installation Notes For Profibus-Dp Interface (Mc_41A)

    Installation Installation notes for PROFIBUS-DP interface (MC_41A) Installation notes for PROFIBUS-DP interface (MC_41A) Pin assignment For connection to the PROFIBUS network, use a 9-pole Sub-D connector in accordance with IEC 61158 (→ following figure). The T-bus connection must be made using a plug with the corresponding configuration.
  • Page 285 Installation Installation notes for PROFIBUS-DP interface (MC_41A) ® Bus connection compact drive inverter is at the start or end of a PROFIBUS seg- If the MOVIDRIVE ment, a T-bus connection with incoming and outgoing PROFIBUS cable is not normally MCF/MCV/MCS41 used for connection to the PROFIBUS network.
  • Page 286 Installation Installation notes for PROFIBUS-DP interface (MC_41A) Setting the sta- The PROFIBUS station address is set using DIP switches 4...10 (significance 2 ... 2 tion address for under the connection unit (→ Sec. "Removing the connection unit" on page 304). ®...
  • Page 287 Installation Installation notes for PROFIBUS-DP interface (MC_41A) Setting the sta- The PROFIBUS station address is set using DIP switches 1 ... 8 (significance 2 ... 2 tion address with under the connection unit (→ Sec. "Removing the connection unit" on page 304). ®...

  • Page 288: Installation Notes For The Interbus-Lwl Interface (Mch42A)

    Installation Installation notes for the INTERBUS-LWL interface (MCH42A) Installation notes for the INTERBUS-LWL interface (MCH42A) Bus connection The bus connection is made using a fiber optic cable. Polymer fiber cables and HCS via fiber optic cables may be used for this purpose. cable (LWL) Polymer fiber This type of cable is used for distances of up to 70 meters between two INTERBUS par-...
  • Page 289 Installation Installation notes for the INTERBUS-LWL interface (MCH42A) Pin assignment INTERBUS remote bus with fiber optic cable Connection Signal Direction Wire color of FO cable Receive data Orange (OG) FO Remote IN (Incoming remote bus) Send data Black (BK) Receive data Black (BK) FO Remote OUT (outgoing remote bus)
  • Page 290 Installation Installation notes for the INTERBUS-LWL interface (MCH42A) Setting the DIP The six DIP switches S1 to S1 under the connection unit are used for setting the process switches data length, the PCP length and the baud rate. STOP! You can only access the DIP switches when the connection unit is removed (→ Sec. "Removing the connection unit"...
  • Page 291 Installation Installation notes for the INTERBUS-LWL interface (MCH42A) Setting the process A maximum of six INTERBUS data words can be exchanged between the INTERBUS data and PCP interface and the inverter. These data words can be distributed between the process length data channel and the PCP channel using DIP switches S1 to S5.

  • Page 292: Ul-Compliant Installation

    Installation UL-compliant installation UL-compliant installation Note the following points for UL-compliant installation: • Only use copper cables with the following rated thermal values as connection ca- bles: ® compact MC_4_A0015 ... 0300: Rated thermal value 60 °C / 75 °C –...

  • Page 293: Shield Clamps

    Installation Shield clamps Shield clamps The shield clamps for the power sections provide you with a very easy way of installing the shield for the motor and brake cables. Apply the shield and PE conductor as shown in the figures below. ®...

  • Page 294: Touch Guard

    Installation Touch guard Touch guard DANGER! Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the unit if the touch guard is not installed. ® When the touch guard is installed, MOVIDRIVE compact sizes 4 and 5 provide enclo- sure protection IP10;...

  • Page 295: Wiring Diagram For Basic Unit

    Installation Wiring diagram for basic unit Wiring diagram for basic unit Wiring the power section and brake F11/F12/F13 Protective earth (shield) (AC-3) L1 L2 NF... line filter option DC link L1' L2' L3' connection* F14/F15 F14/F15 F14/F15 L1 L2 L3 Power section (AC-3) (AC-3)
  • Page 296 Installation Wiring diagram for basic unit Brake rectifier in Install the connection cables between the brake rectifier and the brake separately from control cabinet other power cables when installing the brake rectifier in the control cabinet. Joint instal- lation is only permitted with shielded power cables. Connecting BW...
  • Page 297 Installation Wiring diagram for basic unit MCF/MCV/MCS4_A control unit: Circuit diagram for the control unit Control unit -10 V...+10 V X10: 0(4)...20 mA REF1 0...10 V +10 V AI11*** +/-10 V -10 V REF2 0...20 mA AI12*** 4...20 mA System bus high SC11 Higher-level n2 (0...10 V)/ TF/TH input*...
  • Page 298 Installation Wiring diagram for basic unit MCF/MCV/MCS4_A: Functional description of the terminals on the basic unit Terminal Function X1:1/2/3 L1/L2/L3 (PE) Power supply connection X2:4/5/6 U/V/W (PE) Motor connection X3:8/9 +R/-R (PE) Braking resistor connection (PE) DC link connection X10:1 REF1 DC+10 V (max.
  • Page 299 Installation Wiring diagram for basic unit NOTE Note the following for MCS4_A: If a TH/TH is connected to X15:5 and X15:9, then no TF/TH connection is permitted at X10:1 and X10:6. Do not use terminal X10:6 in this ® case, not even as a DC 10 V voltage input. In MOVITOOLS , set P120 to "TF"...
  • Page 300 Installation Wiring diagram for basic unit MCH4_A: Wiring diagram for the control unit Control unit -10 V...+10 V X10: 0(4)...20 mA +10 V REF1 AI11 0...10 V*, +/-10 V, n1 0...20 mA, 4...20 mA AI12 AI21 n2(0...10 V)/TF/TH input* Reference potential for analog signals AGND -10 V REF2...
  • Page 301 Installation Wiring diagram for basic unit • MCH41A (with PROFIBUS-DP) / MCH42A (with INTERBUS-LWL): SEW-EURO- DRIVE recommends that you always supply these units with DC 24 V at terminal X10:24 (VI24). This external DC 24 V voltage supply must be able to provide 50 W continuous power and 100 W peak power (1s).
  • Page 302 Installation Wiring diagram for basic unit MCH4_A: Functional description of the terminals on the basic unit Terminal Function X1:1/2/3 L1/L2/L3 (PE) Power supply connection X2:4/5/6 U/V/W (PE) Motor connection X3:8/9 +R/-R (PE) Braking resistor connection (PE) DC link connection X10:1 REF1 DC+10 V (max.
  • Page 303 Installation Wiring diagram for basic unit MCH42A: Assigning electronics terminals and the label REF1 AI11 AI12 AI21 AGND REF2 SC11 Remote IN SC12 X30 IN DGND SC21 SC22 DIØØ Remote IN DIØ1 X31 OUT DIØ2 DIØ3 DIØ4 DIØ5 DCOM VO24 Remote OUT DGND X32 IN...

  • Page 304: Removing The Connection Unit

    Installation Removing the connection unit Removing the connection unit NOTE Turn off the supply voltage and DC-24 V auxiliary voltage before removing the connec- tion unit. For simple installation of the control leads, remove the entire connection unit from the control unit.

  • Page 305: Assignment Of Braking Resistors, Chokes And Filters

    Installation Assignment of braking resistors, chokes and filters Assignment of braking resistors, chokes and filters AC 400/500 V units, sizes 1 and 2 ® MOVIDRIVE compact MC_4A...-5A3 0015 0022 0030 0040 0055 0075 0110 Size Braking resistors Trip current Part number Part number BW...
  • Page 306 Installation Assignment of braking resistors, chokes and filters AC 400/500 V units, sizes 3 to 5 ® compact MC_4_A...-503 MOVIDRIVE 0150 0220 0300 0370 0450 0550 0750 Size Braking resistors Trip current Part Part Part BW... / number number number BW...-...-T BW...
  • Page 307 Installation Assignment of braking resistors, chokes and filters AC 230 V units, sizes 1 to 4 ® MOVIDRIVE compact MC_4_A...-2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size Braking Part Part resistors Trip current number number BW...-.../ BW... BW...-...-T BW...-...-T BW039-003...

  • Page 308: Installing The System Bus (Sbus)

    Installation Installing the system bus (SBus) 9.10 Installing the system bus (SBus) NOTE Only if P884 "SBus baud rate" = 1000 kbaud: ® ® Do not combine MOVIDRIVE compact MCH4_A units with other MOVIDRIVE units in the same system bus system. The units may be combined at baud rates ≠...
  • Page 309 Installation Installing the system bus (SBus) Cable • Use a 2-core twisted and shielded copper cable (data transmission cable with specification braided copper shield). The cable must meet the following specifications: – Core cross section 0.75 mm (AWG 18) – Line resistance 120 Ω at 1 MHz –...

  • Page 310: Connecting Option Uss21A (Rs232 And Rs485)

    Installation Connecting option USS21A (RS232 and RS485) 9.11 Connecting option USS21A (RS232 and RS485) Part number Interface adapter option USS21A: 822 914 7 RS232 • Use a standard shielded interface cable with a 1:1 connection for connecting the connection RS232 interface. USS21A PC COM 1-4 GND (ground)

  • Page 311: Connecting The Interface Adapter Usb11A / Dkg11A

    Installation Connecting the interface adapter USB11A / DKG11A 9.12 Connecting the interface adapter USB11A / DKG11A Part number • 824 831 1 Interface adapter USB11A • 819 558 7 Serial interface cable DKG11A Description Option USB11A enables a PC or laptop with a USB interface to be connected to the ®...
  • Page 312 Installation Connecting the interface adapter USB11A / DKG11A Dimension drawing 92.5 55732BXX Figure 118: USB11A dimension drawing, dimensions in mm Technical data USB11A Part number 824 831 1 Ambient temperature 0 °C ... 40 °C Storage temperature –25 °C ... +70 °C (according to EN 60721-3-3, class 3K3) Enclosure IP20 Weight...

  • Page 313: Connection Of Motor Encoder And External Encoder

    Installation Connection of motor encoder and external encoder 9.13 Connection of motor encoder and external encoder NOTE The wiring diagrams do now show the view onto the cable end. They show the connec- ® tion to the motor or MOVIDRIVE The core colors specified in the wiring diagrams are in accordance with the IEC 757 color code and correspond to the core colors used in the prefabricated cables from SEW.
  • Page 314 Installation Connection of motor encoder and external encoder On the Connect the shield on the encoder/resolver side at the respective grounding clamps (→ encoder/resolver following illustration). When using an EMC screw fitting, apply the shield over a wide area in the cable gland. For drives with a plug connector, connect the shield on the en- coder plug.
  • Page 315 Installation Connection of motor encoder and external encoder Voltage supply Connect encoders with DC 12 ... 24 V voltage supply (max. DC 180 mA) directly at X15. These encoders are then powered by the inverter. Connect encoders with a DC 5 V voltage supply via the "DC 5 V encoder power supply type DWI11A"...
  • Page 316 Installation Connection of motor encoder and external encoder TTL sensor TTL sensors from SEW are available with DC 12...24 V and DC 5 V voltage supply. DC 12...24 V Connect TTL sensors with DC 12 ... 24 V voltage supply ES1R, ES2R or EV1S in the voltage supply same way as the high-resolution sin cos encoders.
  • Page 317 Installation Connection of motor encoder and external encoder Connection to MCH4_A X15: max. 5 m DWI11A A (K1) A K1 B (K2) B K2 C (K0) C K0 ⊥ max. 100 m ES1T / ES2T / EV1T A (K1) A K1 B (K2) B K2 C (K0)
  • Page 318 Installation Connection of motor encoder and external encoder ® ® Hiperface Hiperface encoders AS1H, ES1H and AV1H are recommended for operation with ® encoder (only for MOVIDRIVE compact MCH4_A. Depending on the motor type and motor configura- MCH4_A) tion, you can connect the encoder using either a plug connector or via the terminal box. ®...
  • Page 319 Installation Connection of motor encoder and external encoder ® CM71...112 with Connect the Hiperface encoder as follows: terminal box max. 100 m AS1H / ES1H 59856AXX ® Figure 126: Connecting a Hiperface encoder to MCH4_A as a motor encoder Part numbers of the prefabricated cables: •...
  • Page 320 Installation Connection of motor encoder and external encoder Resolver (only for Depending on the motor type and motor configuration, you can connect the resolver MCS4_A) using either a plug connector or via the terminal box. DS56, CM71...112 The resolver connections are accommodated in a plug connector. with plug connec- Plug connector DS56, CM: Intercontec, type ASTA021NN00 10 000 5 000...
  • Page 321 Installation Connection of motor encoder and external encoder ® External compact You can connect the following motor encoders at X14 on the MOVIDRIVE encoders units: • MCV/MCS4_A – DC 5 V TTL sensors with signal level to RS422 • MCH4_A ®...
  • Page 322 Installation Connection of motor encoder and external encoder Connection to MCH4_A: max. 100 m X14: ES1R / ES2R / EV1R A (K1) A K1 B (K2) B K2 C (K0) C K0 ⊥ K1 K2 K0 K1 K2 K0 ⊥ A B C A B C ⊥...
  • Page 323 Installation Connection of motor encoder and external encoder Connection to MCH4_A: X14: max. 5 m DWI11A A (K1) A K1 B (K2) B K2 C (K0) C K0 ⊥ max. 100 m ES1T / ES2T / EV1T A (K1) A K1 B (K2) B K2 C (K0)
  • Page 324 Installation Connection of motor encoder and external encoder ® ® ® Hiperface Hiperface encoders AS1H are recommended for operation with MOVIDRIVE ® encoder (only for compact MCH4_A. Connect the Hiperface encoder as follows: MCH4_A) max. 100 m AS1H X14: REFCOS REFSIN DATA+ DATA-...
  • Page 325 Installation Connection of motor encoder and external encoder Incremental You can also use X14 as the output for incremental encoder simulation. To do so, you encoder simula- have to jumper the "switchover" (X14:4 for MCV/MCS4_A, X14:7 for MCH4_A) with tion DGND (X14:5 for MCV/MCS4_A, X14:8 for MCH4_A).
  • Page 326 Installation Connection of motor encoder and external encoder ® Master/slave X14-X14 connection (= master/slave connection) of two MOVIDRIVE compact units. connection MCV/MCS4_A Master Slave ® ® MOVIDRIVE MOVIDRIVE max. 100 m X14: X14: 59866AXX Figure 137: X14-X14 connection for MCV/MCS4_A Part number of the prefabricated cable: •...

  • Page 327: Startup

    Startup General startup instructions Startup 10.1 General startup instructions DANGER! Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the unit if the touch guard is not installed. NOTE Startup in accordance with this section is necessary for the VFC operating modes with speed control, all CFC operating modes and SERVO operating modes.
  • Page 328 Startup General startup instructions AC 230 V units ® compact MCF4_A MOVIDRIVE SEW motor or MCV/MCH4_A in VFC operating mode 0015-2A3-4 DT90L4 0022-2A3-4 DV100M4 0037-2A3-4 DV100L4 0055-2A3-4 DV132S4 0075-2A3-4 DV132M4 0110-203-4 DV160M4 0150-203-4 DV180M4 0220-203-4 DV180L4 0300-203-4 DV225S4 Hoist applications DANGER! Risk of fatal injury if the hoist falls.

  • Page 329: Preliminary Work And Resources

    Startup Preliminary work and resources 10.2 Preliminary work and resources • Check the installation. DANGER! Risk of crushing if the motor starts up unintentionally. Severe or fatal injuries. • Prevent unintentional start up of the motor by implementing the following measures: –...

  • Page 330: Startup With The Dbg11B Keypad

    Startup Startup with the DBG11B keypad 10.3 Startup with the DBG11B keypad General Startup with the DBG11B keypad is only possible with MCF and MCV/MCH in the information VFC operating modes. Startup in CFC and SERVO operating modes is only possible ®...
  • Page 331 Startup Startup with the DBG11B keypad Detailed description of the keypad → Sec. "Operating displays": Startup functions of DBG11B ← and → at the same Commence startup. time ↑ Next menu item or next highest value in edit mode. ↓ Previous menu item or next lowest value in edit mode.
  • Page 332 Startup Startup with the DBG11B keypad Structure of the startup menu CONTR. INHIBIT CURR.: ← → [ ] and [ ] simultaneously → PREPARE FOR STARTUP -> IPOS_VARIABLES <- STARTUP ca. 3 s C0 * PARAM. SET 1 STARTUP [ ] ↑ →...
  • Page 333 Startup Startup with the DBG11B keypad Startup procedure 1. Enter a "0" signal at terminal DIØØ "/CONTROLLER INHIBIT". CONTROLLER INHIBIT CURRENT: 2. Activate the startup menu by pressing the ← and → keys on STARTUP PARAMET. → IPOS_VARIABLES ← the DBG11B at the same time. 3.
  • Page 334 Startup Startup with the DBG11B keypad 12. Start the calculation for startup by choosing "YES." C06* CALCULATION FOR SEW MOTORS 13. The calculation is performed. FOR NON-SEW MOTORS 13. For non-SEW motors, a calibration process is required to perform the calculation: •...

  • Page 335: Speed Controller

    Startup Startup with the DBG11B keypad Starting up the First startup is performed without the speed controller. speed controller Important: Select the VFC-n-CONTROL operating mode. C01* VFC n-CTRL OPERATING MODE 1 Structure Structure of the startup menu for the speed controller: C 0 9 * C O M I S S .
  • Page 336 Startup Startup with the DBG11B keypad Startup procedure 1. Press "YES" to commence the speed controller startup. All mass moments of inertia must be entered in the unit [10 2. Press the ↑ key to move on to the next menu item. 3.

  • Page 337: Startup With Pc And Movitools

    Startup Startup with PC and MOVITOOLS® ® 10.4 Startup with PC and MOVITOOLS General • Terminal DIØØ "/CONTROLLER INHIBIT" must receive a "0" signal! information ® • Start MOVITOOLS • Select the language you want in the "Language" selection field. •...

  • Page 338: Starting The Motor

    Startup Starting the motor 10.5 Starting the motor Analog setpoint The following table shows which signals must be present on terminals AI1 and selection DIØØ...DIØ3 when the "UNIPOL/FIX.SETPT" setpoint (P100) is selected, in order to operate the drive with analog setpoint specification. AI11 DIØØ...
  • Page 339 Startup Starting the motor Fixed setpoints The following table shows which signals must be present on terminals DIØØ ... DIØ5 when the "UNIPOL/FIX.SETPT" setpoint is selected (P100), to operate the drive with the fixed setpoints. DIØØ DIØ1 DIØ2 DIØ3 DIØ4 DIØ5 Function /Controller...
  • Page 340 Startup Starting the motor Manual operation The inverter is controlled using the DBG11B keypad with the manual operation function. with DBG11B To start manual operation the inverter must be assigned the status "No enable." The state "No enable" means DIØØ/Controller inhibit = "1" and the binary inputs CW/stop, DIØ2 CCW/stop and DIØ3 Enable/stop with programmed factory settings = "0".
  • Page 341 Startup Starting the motor DANGER! Risk of crushing if the motor starts up unintentionally. Severe or fatal injuries. • Prevent unintentional start up of the motor by implementing the following measures: – For MCF/MCV/MCS4_A: Connect terminal X10:9 "/CONTROLLER INHIBIT" with X10:15 "DCOM". –...

  • Page 342: Complete Parameter List

    Startup Complete parameter list 10.6 Complete parameter list General • The parameters of the quick menu are marked by a "/" (= display on the DBG11B information keypad). • The factory setting for the parameter is highlighted in bold. Par. Name Value range Par.
  • Page 343 Startup Complete parameter list Setting range after Setting range after Par. Name Par. Name Factory setting start-up Factory setting start-up Selectable par. Parameter set 2 Parameter set 1 SETPOINTS / RAMP GENERATORS Setpoint selection 100/ Setpoint source UNIPOL/FIX.SETPT Control signal source TERMINALS Analog input AI1 AI1 scaling...
  • Page 344 Startup Complete parameter list Setting range after Setting range after Par. Name Par. Name Factory setting start-up Factory setting start-up Selectable par. Parameter set 2 Parameter set 1 MOTOR PARAMETERS Limits 1 31_ Limits 2 300/ Start/stop speed 1 0...60...150 1/min 310 Start/stop speed 2 0...60...150 1/min 301/ Minimum speed 1...
  • Page 345 Startup Complete parameter list Setting range after Setting range after Par. Name Par. Name Factory setting start-up Factory setting start-up Selectable par. Parameter set 2 Parameter set 1 MONITORING FUNCTIONS Speed monitoring OFF / MOTOR OFF / MOTOR Speed monitoring 1 /REGENERATIVE 502 Speed monitoring 2 /REGENERATIVE...
  • Page 346 Startup Complete parameter list Setting range after Setting range after Par. Name Par. Name Factory setting start-up Factory setting start-up Selectable par. Parameter set 2 Parameter set 1 Setpoint stop function Setpoint stop function Setpoint stop function 1 ON / OFF ON / OFF Stop setpoint 1 0...30...500 1/min...
  • Page 347 Startup Complete parameter list Setting range after Setting range after Par. Name Par. Name Factory setting start-up Factory setting start-up Selectable par. Parameter set 2 Parameter set 1 Fault responses Response EMERG. STOP/FAULT EXT. FAULT Response RAPID STOP/WARNG FIELDBUS TIMEOUT Response EMERG.
  • Page 348 Startup Complete parameter list Setting range after Setting range after Par. Name Par. Name Factory setting start-up Factory setting start-up Selectable par. Parameter set 2 Parameter set 1 IPOS PARAMETERS IPOS Reference travel Reference offset –2 ...0...2 –1 Inc Reference speed 1 0...200...5000 1/min Reference speed 2 0...50...5000 1/min...

  • Page 349: Starting The Inverter With Profibus-Dp (Mc_41A)

    Startup Starting the inverter with PROFIBUS-DP (MC_41A) 10.7 Starting the inverter with PROFIBUS-DP (MC_41A) Configuring the The drive inverter must be given a specific DP configuration by the DP master to define PROFIBUS-DP the type and number of input and output data used for transmission. You have the option interface •...
  • Page 350 Startup Starting the inverter with PROFIBUS-DP (MC_41A) DP Configuration Selecting the 'Universal configuration' DP configuration gives you two DP identifiers "Universal- defined as 'blank spaces' (often also referred to as DP modules) with the entry 0 . You Configuration" can then configure these identifiers individually observing the following peripheral conditions: Module 0 (DP identifier 0) defines the parameter channel of the inverter: Length...
  • Page 351 Startup Starting the inverter with PROFIBUS-DP (MC_41A) For PROFIBUS DP, data communication between the programmable controller and drive engineering devices is usually carried out with the setting “Data integrity over entire length.” ® External For MOVIDRIVE compact , it is possible to activate automatic generation of external diagnostics diagnostic alarms via PROFIBUS-DP during the project planning in the DP master.
  • Page 352 Startup Starting the inverter with PROFIBUS-DP (MC_41A) Control via The inverter is controlled via the process data channel which is one, two or three I/O PROFIBUS-DP words in length. These process data words may be mapped in the I/O or peripheral area of the controller if a programmable controller is used as DP master and can be addressed as usual (see following figure).
  • Page 353 Startup Starting the inverter with PROFIBUS-DP (MC_41A) Control example The drive inverter is controlled using Simatic S7 in accordance with the selected process for Simatic S7 data configuration either directly using load and transfer commands or by means of special system functions SFC 14 DPRD_DAT and SFC15 DPWR_DAT. In principle, S7 data lengths of 3 bytes or more than 4 bytes must be transmitted using system functions SFC14 and SFC15.
  • Page 354 Startup Starting the inverter with PROFIBUS-DP (MC_41A) //Start of cyclical program processing in OB1 BEGIN NETWORK TITLE =Copy PI data from servo drive to DB3, word 0/2/4 CALL SFC 14 (DPRD_DAT) //Read DP slave record LADDR := W#16#240 //Input address 576 RET_VAL:= MW 30 //Result in flag word 30 RECORD := P#DB3.DBX 0.0 BYTE 6...
  • Page 355 Startup Starting the inverter with PROFIBUS-DP (MC_41A) ® Parameter set- With PROFIBUS-DP, the drive parameters are accessed via the MOVILINK parameter ting using channel. This channel offers extra parameter services in addition to the conventional PROFIBUS-DP READ and WRITE services. Structure of the To set the parameters of peripheral units via fieldbus systems that do not provide an parameter channel...
  • Page 356 Startup Starting the inverter with PROFIBUS-DP (MC_41A) Management of The entire procedure for setting parameters is coordinated with "byte 0: Management". the parameter This byte provides important service parameters such as service identifier, data length, channel version and status of the service performed. Bits 0, 1, 2 and 3 contain the service iden- tifier.
  • Page 357 Startup Starting the inverter with PROFIBUS-DP (MC_41A) Data range The data is located in byte 4 to byte 7 of the parameter channel. This means up to 4 bytes of data can be transmitted per service. The data is always entered with right-jus- tification;...
  • Page 358 Startup Starting the inverter with PROFIBUS-DP (MC_41A) Return codes for In the event of an incorrect parameter setting, the drive inverter sends back various parameter setting return codes to the master that set the parameters. These codes provide detailed information about what caused the error. All of these return codes are structured in accordance with IEC 61158.
  • Page 359 Startup Starting the inverter with PROFIBUS-DP (MC_41A) Additional code The additional code contains SEW-specific return codes for incorrect parameter setting of the drive inverter. They are returned to the master under Error Class 8 = "Other Error". The following table shows all possible codings for the additional code. Error class: 8 = "Other error"...
  • Page 360 Startup Starting the inverter with PROFIBUS-DP (MC_41A) Incorrect length A data length other than 4 data bytes was specified in a write service during configura- specification in tion via the parameter channel. The following table displays the return codes. parameter channel Code (dec) Meaning Error class:...
  • Page 361 Startup Starting the inverter with PROFIBUS-DP (MC_41A) Reading a To execute a READ service via the parameter channel, due to the cyclical transfer of the parameter via parameter channel, the handshake bit may be changed only after the complete PROFIBUS-DP parameter channel has been set up for the specific service.
  • Page 362 Startup Starting the inverter with PROFIBUS-DP (MC_41A) Writing a To execute a WRITE service via parameter channel, the handshake bit may be changed parameter via only after the complete parameter channel has been prepared according to the service PROFIBUS-DP because of the cyclical transfer of the parameter channel. Observe the following se- (Write) quence when writing a parameter: 1.
  • Page 363 Startup Starting the inverter with PROFIBUS-DP (MC_41A) Programming Taking the example of the WRITE service, the following figure represents a process of with PROFIBUS- setting parameters between the controller and the drive inverter via PROFIBUS-DP (→ Figure 147). To simplify the process, Figure 147 only the management byte of the parameter channel is displayed.

  • Page 364: Starting Up The Inverter With Interbus (Mch42A)

    Startup Starting up the inverter with INTERBUS (MCH42A) 10.8 Starting up the inverter with INTERBUS (MCH42A) ® The parameters of the MOVIDRIVE compact MCH42A inverter can be set straight away via INTERBUS without any further settings once the INTERBUS interface has been installed.
  • Page 365 Startup Starting up the inverter with INTERBUS (MCH42A) Project planning Project planning for the drive inverter in the INTERBUS interface module using the for the INTERBUS "CMD tool" CMD (Configuration Monitoring Diagnosis) involves two steps. system 1. Creating a bus structure 2.
  • Page 366 Startup Starting up the inverter with INTERBUS (MCH42A) NOTE Not all combinations are possible because the inverter can occupy a maximum of six words in the INTERBUS. The following table shows the possible settings. The ID code setting must match the DIP switches S4 and S5.
  • Page 367 Startup Starting up the inverter with INTERBUS (MCH42A) Creating a device An individual device description for the inverter in the INTERBUS system can be created description for unique identification and description of the INTERBUS participants. The following entries are important: Device description The fields "Manufacturer Name"...
  • Page 368 Startup Starting up the inverter with INTERBUS (MCH42A) Display For easy identification of the inverter, CMD tool version 4.50 and higher allows to copy your own ICO files into the ".\IBSCMD\Pict32\" directory (Figure 151). The "INTERBUS description files for CMD tool" can be found on the SEW website at http://www.SEW- EURODRIVE.com under "Downloads / Software".
  • Page 369 Startup Starting up the inverter with INTERBUS (MCH42A) Parameter channel Make the following settings for the parameter channel if you want to use the PCP channel for setting the inverter parameters in your application: • Message Lengths / Transmit / Receive 243 bytes each •...
  • Page 370 Startup Starting up the inverter with INTERBUS (MCH42A) Testing the PCP You can use the MONITOR mode of the CMD tool to test the PCP connection to the connection inverter. The following figures illustrate the procedure for the PCP test. This procedure establishes a PCP connection to the device and reads the parameter list (object directory) saved in the device.
  • Page 371 Startup Starting up the inverter with INTERBUS (MCH42A) In the "Device Parameterization" window, select "Device / Read Parameter List" from the menu. 03722AXX Figure 156: Window for device parameterization using the CMD tool If the device parameters have been read in, project planning of the PCP channel was performed correctly.
  • Page 372 Startup Starting up the inverter with INTERBUS (MCH42A) ® Basic overview The MOVIDRIVE compact MCH42A inverter offers a standardized interface for parameterization using the "Peripherals Communication Protocol" (PCP). This INTERBUS communication channel gives you complete access to all drive parameters ®...
  • Page 373 Startup Starting up the inverter with INTERBUS (MCH42A) ® PCP services compact MCH42A inverter supports the PCP services show in The MOVIDRIVE Figure 159. However, only the following services are important for setting the inverter parameters: • Establishing a connection ("Initiate") •...
  • Page 374 Startup Starting up the inverter with INTERBUS (MCH42A) Establishing the The "Initiate" PCP service establishes a communication connection for exchanging ® communication parameters between an INTERBUS interface module and the MOVIDRIVE inverter. connection with Connection is always established by the INTERBUS interface module. While the "Initiate"...
  • Page 375 Startup Starting up the inverter with INTERBUS (MCH42A) Parameters in the The "Read" and "Write" PCP services give the INTERBUS interface module access to object list all parameters defined in the object list. All drive parameters that can be accessed via the bus system are defined as communications objects in the static object list.
  • Page 376 Startup Starting up the inverter with INTERBUS (MCH42A) Object "Download The "Download parameter block" object can be used to write a maximum of 38 ® parameter block" MOVIDRIVE drive parameters at the same time with a single write service. Consequently, this object offers the possibility to set the parameters of the inverter, for example during the starting phase, with a single call of the write service.
  • Page 377 Startup Starting up the inverter with INTERBUS (MCH42A) The WRITE service to the "Download parameter block" object on the INTERBUS interface starts a parameterization mechanism that writes sequentially all parameters listed in the user data area of the object into the DPRAM and, by doing so, sets the parameters of the inverter.
  • Page 378 Startup Starting up the inverter with INTERBUS (MCH42A) ® Object This object is 8 bytes long and contains the cyclic MOVILINK parameter channel. All ® ® "MOVILINK cyclic MOVILINK communication services can be performed by cyclically alternating reading parameter and writing of this object. The communications service is performed only with the change ®...
  • Page 379 Startup Starting up the inverter with INTERBUS (MCH42A) The inverter now executes the service coded in the parameter channel and re-enters the service confirmation in the parameter channel. The master receives the service ® confirmation with the next read access to the "MOVILINK cyclic parameter channel."...
  • Page 380 Startup Starting up the inverter with INTERBUS (MCH42A) ® Object "MOVILINK The "MOVILINK acyclic parameter channel" object is 8 bytes long and contains the ® cyclic parameter MOVILINK parameter channel. This object can be used for acyclical parameter channel" access, i.e. the inverter executes the processing of the service coded in the parameter channel every time it receives a WRITE service to this object.
  • Page 381 Startup Starting up the inverter with INTERBUS (MCH42A) Parameter channel To read a parameter via the parameter channel, it is necessary to execute a performs a read PCP WRITE service first. The PCP WRITE service specifies where the data of the service inverter should be made available.
  • Page 382 Startup Starting up the inverter with INTERBUS (MCH42A) Return codes of In the event of an incorrect parameter setting, the inverter sends back various return parameter setting codes to the master which set the parameters. These codes provide detailed information about what caused the error.
  • Page 383 Startup Starting up the inverter with INTERBUS (MCH42A) Additional code The additional code contains SEW-specific return codes for faulty parameterization of the inverter. They are returned to the master under error class 8 = other error. Table 2 shows all possible codings for the additional code. Add.
  • Page 384 Startup Starting up the inverter with INTERBUS (MCH42A) Control via The inverter is controlled via process data by reading/writing the program addresses to process data which the INTERBUS process data of the inverter are mapped. Example for a simple STEP7 program for Simatic S7: W#16#0006 //Write 6hex to PO1 (control word = enable) L 1500...
  • Page 385 Startup Starting up the inverter with INTERBUS (MCH42A) Coding examples The coding examples shown in the following sections are shown in the same way as in the INTERBUS user manual "Peripherals Communication Protocol (PCP)" by Phoenix Contact. All information in a PCP service is presented word by word in column format. This means you can regard a word as PLC word (e.g.
  • Page 386 Startup Starting up the inverter with INTERBUS (MCH42A) The "Read" service is used for reading a drive parameter (with index ≤ 8800). All drive Reading a drive parameter parameters are generally 4 bytes long (1 double word). Example Reading P130 ramp t11 UP CW (index 8470dec = 2116hex) Word Meaning Coding (hex)
  • Page 387 Startup Starting up the inverter with INTERBUS (MCH42A) The "Write" service is used for writing a drive parameter (with index ≤ 8800). All drive Writing a drive parameter parameters are generally 4 bytes long (1 double word). Example Writing the ramp time 1.65 s to P130 "Ramp t11 UP CW" Index: 8470 dec = 2116 hex Value: 1.65s = 1650 ms = 1650 dec = 0000 0672 hex The parameter data are represented in Motorola format (Simatic format) as follows:...
  • Page 388 Startup Starting up the inverter with INTERBUS (MCH42A) plus® ® Writing IPOS The inverters offer special parameter access via the MOVILINK parameter channel for plus® variables / universal write access to all inverter data (parameters, IPOSIPOS variables, plus® parameters via IPOS program code, etc.).
  • Page 389 Startup Starting up the inverter with INTERBUS (MCH42A) ® Reading The inverter offers special parameter access via the MOVILINK parameter channel for plus® plus® plus® IPOS universal read access to all inverter data (parameters, IPOS variables, IPOS variables / program code, etc.). The following section illustrates the mechanism by which, for plus®...
  • Page 390 Startup Starting up the inverter with INTERBUS (MCH42A) Once you have sent this service, you should receive the positive message "Read_Confirmation". Word Meaning Coding (hex) Message_Code = Read_Confirmation (+) 80 81 Parameter_Count 00 07 Invoke_ID Comm._Reference 00 02 Result (+) 00 00 Length 00 08...
  • Page 391 Startup Starting up the inverter with INTERBUS (MCH42A) plus® ® Writing IPOS MOVIDRIVE inverters enable you to use the download parameter block to write plus® variables / several IPOS variables and/or parameters at the same time with a single PCP parameters via service.

  • Page 392: Operation

    Operation Operating displays for MC_40A (without fieldbus) Operation 11.1 Operating displays for MC_40A (without fieldbus) ® compact MC_40A are displayed on LED V1. The operating status of MOVIDRIVE 05428BXX ® Figure 160: MOVIDRIVE compact MC_40A operating display [1] Operation LED V1 (three colors: green/red/yellow) ®...

  • Page 393: Operating Displays For Mc_41A (Profibus-Dp)

    Operation Operating displays for MC_41A (PROFIBUS-DP) 11.2 Operating displays for MC_41A (PROFIBUS-DP) ® The operating status of MOVIDRIVE compact MC_41A are displayed on the following LEDs. FAULT 02902BXX ® Figure 161: MOVIDRIVE compact MC_41A operating displays [1] Operation LED V1 (three colors: green/red/yellow) [2] PROFIBUS-DP LED "RUN"...

  • Page 394: Operating Displays Of Mch42A (Interbus Lwl)

    Operation Operating displays of MCH42A (INTERBUS LWL) 11.3 Operating displays of MCH42A (INTERBUS LWL) ® The operating status of MOVIDRIVE compact MCH42A are displayed on the following LEDs. REF1 AI11 AI12 AI21 AGND REF2 Remote IN SC11 X30 IN SC12 DGND 05225BXX ®...
  • Page 395 Operation Operating displays of MCH42A (INTERBUS LWL) INTERBUS-LWL The INTERBUS-LWL LEDs display the current status of the fieldbus interface and the LEDs INTERBUS system: Logic voltage (green = OK) Cable check (green = OK) Bus active (green = OK) Remote bus disabled (red = OFF) Transmit (green = PCP active) Fiber optic 1 (yellow = not OK) Fiber optic 2 (yellow = not OK)
  • Page 396 Operation Operating displays of MCH42A (INTERBUS LWL) LED RD "Remote bus disable" State Meaning Remedy (yellow) Outgoing remote bus switched off Outgoing remote bus not switched off LED FO1 "Fiber optic 1" (yellow) State Meaning Remedy Monitoring of incoming fiber optic cable. If the Check the incoming fiber optic cable for cable previous participant quality, correct connector installation, bending...

  • Page 397: Dbg11B Keypad

    Operation DBG11B keypad 11.4 DBG11B keypad Basic displays CONTROLLER INHIBIT Display when X11:1 (DIØØ "/CONTROLLER INHIBIT") = "0". CURRENT: Display for X11:1 (DIØØ "/CONTROLLER INHBIT") = "1" and NO ENABLE CURRENT: disabled inverter ("ENABLE/STOP" = "0"). SPEED 942 1/min Display for enabled inverter. CURRENT: 2.51 A NOTE XX...
  • Page 398 Operation DBG11B keypad Selected via menu 1st Menu level 2nd Menu level 3rd Menu level Main menu Submenu Parameters Editing mode [ ] ↑ [ ] ↓ CONTR. INHIBIT CURR.: 0.. DISPLAY VALUES 1.. SETPOINTS/ → RAMP GENERATORS ← [ ] ↑ [ ] ↓...
  • Page 399 Operation DBG11B keypad DBG11B quick The DBG11B keypad has a detailed parameter menu with all parameters and a quick menu menu with the most frequently used parameters. You can switch between the two menus in any operating state using P800 ("Short menu"). The quick menu is displayed as the default setting.
  • Page 400 Operation DBG11B keypad Information Information messages on the DBG11B (ca. 2 s long) or in MOVITOOLS/SHELL messages (message that can be acknowledged): Text in Description DBG11B/SHELL ILLEGAL INDEX Index addressed via interface not available. • Attempt to execute a function that is not implemented. NOT IMPLEMENT.

  • Page 401: Service

    Service Fault information Service 12.1 Fault information Fault memory The error memory (P080) stores the last five error messages (errors t-0 to t-4). The error message of longest standing is deleted whenever more than five error messages have occurred. When the fault occurs, the following information is saved: fault that occurred •...

  • Page 402: Fault List

    Service Fault list 12.2 Fault list A dot in the "P" column indicates that the response is programmable (P83_ Fault response). The factory set error response appears in the "Response" column. Fault Designation Response P Possible cause Measure code No error •...
  • Page 403 Service Fault list Fault Designation Response P Possible cause Measure code • Check communications routine of the Fieldbus No communication between master and slave master • Rapid stop Timeout within the projected response monitoring. • Extend fieldbus timeout time (P819)/deactivate monitoring Limit switch Emergency Limit switch was reached in IPOS operating...
  • Page 404 Service Fault list Fault Designation Response P Possible cause Measure code In IPOS operating mode only: IPOS SW limit • Check the user program Programmed target position is outside travel switch Response • Check position of software limit switches range delimited by software limit switches. Only in "VFC hoist"...

  • Page 405: Sew Electronics Service

    Service SEW Electronics Service 12.3 SEW Electronics Service Send in for repair Please contact the SEW-EURODRIVE electronics service if a fault cannot be rectified (→ "Customer and spare parts service"). When contacting SEW electronics service, always quote the digits on the status label so that our service personnel can assist you more effectively.

  • Page 406: Extended Storage

    Service Extended storage 12.4 Extended storage If the unit is being stored for a long time, connect it to the mains voltage for at least 5 minutes every 2 years. Otherwise, the unit’s service life may be reduced. Procedure when maintenance has been neglected: Electrolytic capacitors are used in the inverters.

  • Page 407: Abbreviation Key And Index

    Index Abbreviation Key and Index 13.1 Abbreviation key cosϕ Power factor of motor Mains frequency [Hz] mains Installation altitude [m ü. NN] η Efficiency Magnetization current Input current, mains current mains Trip current Rated current Continuous output current Torque-forming current Total current IP..

  • Page 408: Index

    Index 13.2 Index Numerics Binary output basic unit ........141 4-quadrant operation 1 ........156 Binary output DO01 ... DO05 ......141 4-quadrant operation 2 ........156 Binary output DO10 ... DO17 ......142 5 V encoder supply DWI11A .......70 Binary outputs basic unit ........112 Binary outputs DO10 ...
  • Page 409 Index Configuration Monitoring Diagnosis ....365 Deceleration time ........136 Configuration offline ..........365 Deceleration time 1 / 2 ........138 Configuration online ..........366 Delay time ............135 Configuring the bus structure ......365 Device description ..........367 Connecting a PE conductor ......279 Device Parameterization ......
  • Page 410 Index Error status ............111 Heat sink temperature ........111 HF output filter Error t-0 ... t-4 ............113 Establish communication connection ....374 Connection ..........253 Establish connection ........ 373 Hiperface offset X14 ......... 169 Hiperface offset X15 ......... 164 Extended storage ..........406 Hold controller ..........
  • Page 411 Index Modulo numerator ..........170 Keypad DBG11B Monitoring ............370 Copy function ..........397 Monitoring functions ......... 137 Motor compensation (asynchronous) 1 / 2 ..130 Motor encoder LAG ERROR response ........157 Connect ............. 314 Lag error window ..........167 General installation instructions ....313 Language ............153 Motor parameters ..........
  • Page 412 Index Motor selection for synchronous servomotors Object list ............375 (SERVO) Offline configuration ......... 365 Basic recommendations ......212 Online configuration ......... 366 DS/CM motor selection AC 230 V, Operating displays rated speed 2000 1/min ....216 MC_40A ............. 392 DS/CM motor selection AC 230 V, MC_41A .............
  • Page 413 Index Parameter channel ..........369 Process data length ......... 290 Parameter description Process data manager ........369 Process values ..........110 Introduction ..........101 PROFIBUS-DP LEDs ........393 Menu structure of the parameters ....101 Program settings ..........366 Overview in table format ......102 Project planning ..........
  • Page 414 Index Reset ..............401 Shield clamp ............. 293 Reset response ..........157 Shielding ............281 Reset statistics data ..........154 Signal = "1" ............136 Resolver Signal = "1" when ......135 Connection ..........320 Skip width 1 / 2 ..........148 Skip window center 1 / 2 ........148 Response EXT.
  • Page 415 Index Synchronous operation with catch up ....129 Timeout ............401 System bus (SBus) Torque limit ............130 General description ........10 Touch guard ............. 294 System overview TR ..............396 Communication and technology components .8 Transmit ............396 Power components .........7 Travel speed CCW / CW ........
  • Page 416 Address Directory Address Directory Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Production Graben SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 417 Address Directory Germany Hamburg SEW-EURODRIVE GmbH & Co KG Tel. +49 40 298109-60 Bramfelder Straße 119 Fax +49 40 298109-70 D-23305 Hamburg tb-hamburg@sew-eurodrive.de Hannover/ SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-10 Garbsen Alte Ricklinger Str.40-42 Fax +49 5137 8798-50 D-30823 Garbsen tb-hannover@sew-eurodrive.de P.O.
  • Page 418 Address Directory Germany Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60 Nürnbergerstraße 118 Fax +49 931 27886-66 D-97076 Würzburg-Lengfeld tb-wuerzburg@sew-eurodrive.de Zwickau / SEW-EURODRIVE GmbH & Co KG Tel. +49 3764 7606-0 Meerane Dänkritzer Weg1 Fax +49 3764 7606-20 D-08393 Meerane tb-zwickau@sew-eurodrive.de France...
  • Page 419 16, rue des Frères Zaghnoun Fax +213 21 8222-84 Bellevue El-Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21 Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar...
  • Page 420 Address Directory Australia Technical Offices Adelaide SEW-EURODRIVE PTY. LTD. Tel. +61 8 8294-8277 Unit 1/601 Anzac Highway Fax +61 8 8294-2893 Glenelg, S.A. 5045 enquires@sew-eurodrive.com.au Townsville SEW-EURODRIVE PTY. LTD. Tel. +61 7 4779 4333 12 Leyland Street Fax +61 7 4779 5333 Garbutt, QLD 4814 enquires@sew-eurodrive.com.au Austria...
  • Page 421 Address Directory Canada Montreal SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 514 367-1124 2555 Rue Leger Fax +1 514 367-3677 LaSalle, Quebec H8N 2V9 a.peluso@sew-eurodrive.ca Additional addresses for service in Canada provided on request! Chile Assembly Santiago de SEW-EURODRIVE CHILE LTDA. Tel.
  • Page 422 Address Directory Denmark Assembly Kopenhagen SEW-EURODRIVEA/S Tel. +45 43 9585-00 Sales Geminivej 28-30 Fax +45 43 9585-09 Service DK-2670 Greve http://www.sew-eurodrive.dk sew@sew-eurodrive.dk Egypt Sales Cairo Copam Egypt Tel. +20 2 2566-299 + 1 23143088 Service for Engineering & Agencies Fax +20 2 2594-757 33 EI Hegaz ST, Heliopolis, Cairo http://www.copam-egypt.com/ copam@datum.com.eg...
  • Page 423 308, Prestige Centre Point Fax +91 80 22266569 7, Edward Road salesbang@seweurodriveinindia.com Bangalore Calcutta SEW EURODRIVE INDIA PVT. LTD. Tel. +91 33 24615820 Juthika Apartment, Flat No. B1 Fax +91 33 24615826 11/1, Sunny Park sewcal@cal.vsnl.net.in Calcutta - 700 019...
  • Page 424 Address Directory Israel Sales Tel-Aviv Liraz Handasa Ltd. Tel. +972 3 5599511 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon lirazhandasa@barak-online.net Italy Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 799781 Service I-20020 Solaro (Milano)
  • Page 425 Address Directory Korea Technical Offices Daegu SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 53 650-7111 No.1108 Sungan officete Fax +82 53 650-7112 l 87-36, Duryu 2-dong, Dalseo-ku sewdaegu@netsgo.com Daegu 704-712 DaeJeon SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 42 828-6461 No. 2017, Hongin offictel Fax +82 42 828-6463 536-9, Bongmyung-dong, Yusung-ku sewdaejeon@netsgo.com...
  • Page 426 Address Directory Malaysia Penang SEW-EURODRIVE Sdn. Bhd. Tel. +60 4 3999349 No. 38, Jalan Bawal Fax +60 4 3999348 Kimsar Garden seweurodrive@po.jaring.my 13700 Prai, Penang Mexico Assembly Queretaro SEW-EURODRIVE MEXIKO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No.
  • Page 427 Address Directory Poland Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 42 67710-90 Sales ul. Techniczna 5 Fax +48 42 67710-99 Service PL-92-518 Lodz http://www.sew-eurodrive.pl sew@sew-eurodrive.pl Technical Office Katowice SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 32 2175026 + 32 2175027 ul. Nad Jeziorem 87 Fax +48 32 2277910 PL-43-100 Tychy Bydgoszcz...
  • Page 428 Address Directory Singapore Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701 Sales No 9, Tuas Drive 2 Fax +65 68612827 Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg Singapore 638644 sewsingapore@sew-eurodrive.com Slovakia Sales Bratislava SEW-Eurodrive SK s.r.o. Tel. +421 2 49595201 Rybnicna 40 Fax +421 2 49595200 SK-83107 Bratislava http://www.sew.sk...
  • Page 429 Address Directory Spain Lugo Delegación Noroeste Tel. +34 639 403348 Apartado, 1003 Fax +34 982 202934 E-27080 Lugo Madrid Delegación Madrid Tel. +34 91 6342250 Gran Via. 48-2° A-D Fax +34 91 6340899 E-28220 Majadahonda (Madrid) Sri Lanka Sales Colombo SM International (Pte) Ltd Tel.
  • Page 430 Address Directory Thailand Assembly Chonburi SEW-EURODRIVE (Thailand) Ltd. Tel. +66 38 454281 Sales 700/456, Moo.7, Donhuaroh Fax +66 38 454288 Service Muang sewthailand@sew-eurodrive.com Chonburi 20000 Technical Offices Bangkok SEW-EURODRIVE PTE LTD Tel. +66 2 7178149 Bangkok Liaison Office Fax +66 2 7178152 6th floor, TPS Building sewthailand@sew-eurodrive.com 1023, Phattanakarn Road...
  • Page 431 Address Directory Production Greenville SEW-EURODRIVE INC. Tel. +1 864 439-7537 Assembly 1295 Old Spartanburg Highway Fax Sales +1 864 439-7830 Sales P.O. Box 518 Fax Manuf. +1 864 439-9948 Service Lyman, S.C. 29365 Fax Ass. +1 864 439-0566 Telex 805 550 http://www.seweurodrive.com cslyman@seweurodrive.com Assembly...
  • Page 433 MCF/MCV/MCS4_A: Control unit wiring diagram Control unit -10 V...+10 V X10: 0(4)...20 mA REF1 0...10 V +10 V AI11*** +/-10 V -10 V REF2 0...20 mA AI12*** 4...20 mA Higher-level System bus high SC11 controller n2 (0...10 V)/ TF/TH input* AI21 Optional System bus low...
  • Page 434 MCH4_A: Control unit wiring diagram Control unit -10 V...+10 V X10: 0(4)...20 mA +10 V REF1 AI11 0...10 V*, +/-10 V, n1 0...20 mA, 4...20 mA AI12 AI21 n2(0...10 V)/TF/TH input* Reference potential for analog signals AGND -10 V REF2 Optional System bus high SC11...
  • Page 435 Power section and brake wiring diagram F11/F12/F13 Protective earth (shield) (AC-3) L1 L2 NF... line filter option DC link L1' L2' L3' connection* F14/F15 F14/F15 F14/F15 L1 L2 L3 Power section (AC-3) (AC-3) (AC-3) +R -R PE DBØØ DBØØ DBØØ DGND (AC-3) (AC-3)
  • Page 436 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services How we’re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically...

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