Omron V600 RFID System Operation Manual
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Omron V600 RFID System Operation Manual

Omron V600 RFID System Operation Manual

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Cat. No. Z193-E1-01
V600 RFID System
V600-CM1D
Board Type ID Controller
OPERATION MANUAL

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  • Page 1 Cat. No. Z193-E1-01 V600 RFID System V600-CM1D Board Type ID Controller OPERATION MANUAL...
  • Page 2 V600 RFID System V600-CM1D Board Type ID Controller Operation Manual Produced December 2003...
  • Page 4 OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con- stantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
  • Page 5 PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
  • Page 6 However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
  • Page 7 viii...

  • Page 8: Table Of Contents

    TABLE OF CONTENTS SECTION 1 Features and System Configuration ....Features ..............System Configuration .
  • Page 9 About this Manual: This manual describes the operation of the V600 RFID System and includes the sections described below. Please read this manual completely and be sure you understand the information provided before attempting to operate the system. Section 1 provides a general introduction to the RFID System and the ID Controller.

  • Page 11: Features And System Configuration

    SECTION 1 Features and System Configuration This section provides a general introduction to the RFID System and the ID Controller. Features ............System Configuration .

  • Page 12: Features

    Features Section 1-1 Features V600 RFID System offers powerful support to the automation of large-scale distributed control systems and multi-model small-scale production systems by means of contactless data communication. Easy to Use • Significantly shortens the communication tact time with moving pallets.

  • Page 13: System Configuration

    Section 1-2 System Configuration System Configuration Being equipped with a serial interface conforming to RS-232C, the ID Control- ler V600-CM1D can communicate with general-purpose factory computers (FC) and personal computers (IBM XT/AT compatible). Communications pro- cessing is performed using the commands from a host computer (FC, IBM XT/ AT compatible) in the RUN mode.

  • Page 14: Outline Of Operation

    Outline of Operation Section 1-3 Outline of Operation Host computer: FC, IBM XT/AT ID Controller R/W Head or R/W Antenna Reading data specifying processing Data carrier Programmable To next processing Controller (PC) Pallet Pallet Processing/inspection When a command is sent from the host computer (FC, IBM XT/AT compatible) to the ID Controller, the R/W Head (or R/W Antenna) enters the stand-by state, waiting for a signal from the DC.

  • Page 15: User I/O

    Section 1-4 User I/O User I/O The ID Controller is equipped with two user outputs that can be turned ON/ OFF by a command from the host controller, and also two user inputs whose ON/OFF status can be read. These I/Os can be manipulated independently of each other, so that ON/OFF signals can be processed easily and at low cost by a host computer.
  • Page 16 Section 1-4 User I/O...

  • Page 17: Nomenclature And Specifications

    SECTION 2 Nomenclature and Specifications This section provides the names and functions of the ID Controller parts and also provides the ID Controller’s specifications. Names and Functions of Parts........Specifications and Characteristics.

  • Page 18: Names And Functions Of Parts

    Section 2-1 Names and Functions of Parts Names and Functions of Parts DIP switch 1 Operation indicators DIP switch 2 Monitor display Mode selector switch Power terminals External input/output terminals RS-232C Interface connector R/W Head connector Operation Indicators Name Color Function POWER Green...
  • Page 19 Section 2-1 Names and Functions of Parts Power Supply V600-CM1D needs both 24 VDC and 5 VDC power supply. And please con- nect one of the below power terminals as (1), (2) and (3). No.4 No.3 No.2 (1) (2) No.1 No.4 No.3 No.2...

  • Page 20: Specifications And Characteristics

    Section 2-2 Specifications and Characteristics Specifications and Characteristics Specifications Item Specifications Supply voltage 24 VDC, 5 VDC Operating voltage ragnge 24 VDC: 20.4 to 26.4 VDC 5 VDC: 4.5 to 5.5 VDC Power Consumption 24 VDC: 300 mA max. 5 VDC: 300 mA max. Operating temperature 0 to 50°C (without condensation or icing) Operating humidity...
  • Page 21 I/O Specifications Section 2-3 Wiring Examples of I/O Devices ID Controller input circuitry 2.2 kΩ RESET PLC output unit (C200H-OD211, C500-OD412, etc.) OV(COM) 2.2 kΩ TRIG Output NPN transistor output open-collector type (3-line sensor, etc.) 2.2 kΩ 24 VDC Power supply Contact type 2.2 kΩ...

  • Page 22: Communications Specifications

    Communications Specifications Section 2-4 Communications Specifications The communications specifications conform to RS-232C, and a general-pur- pose factory computer or personal computer can be connected to the ID Con- troller. The communications protocol conform to SYSWAY (SYSMAC host computer system). Host Computer Communications Specifications Standard RS-232C Transmission path connection Point-to-point...

  • Page 23: Outline Size

    Section 2-5 Outline Size Outline Size 16.5 21.5 57.4 86.3 Four, 3.5 dia. R/W head connector...
  • Page 24 Outline Size Section 2-5...

  • Page 25: Switch Setting And Wiring

    SECTION 3 Switch Setting and Wiring This section provides the DIP switch settings and the wiring instructions required before operating the ID Controller. DIP Switch Setting ..........Installation Environment .

  • Page 26: Dip Switch Setting

    Section 3-1 DIP Switch Setting DIP Switch Setting The communications interface is set by the DIP switches on the ID Controller. To gain access to the DIP switches, remove the cover on the monitor unit con- nector. Set the DIP switches in accordance with the communication specifica- tions of the host computer.
  • Page 27 DIP Switch Setting Section 3-1 TEST Mode Communications testing can be conducted between the ID Controller and a DC in the off-line state. The ID Controller repeatedly communicates with a DC at 1-second intervals. During communication with the DC, the HEAD Indicator lights.
  • Page 28 Section 3-1 DIP Switch Setting Trigger Input The ID Controller is provided with a trigger input that informs the Controller when to start processing the DC. After receiving a command from the host controller, the ID Controller waits until the conditions of this trigger input are satisfied, and then starts communications with the DC.

  • Page 29: Installation Environment

    Input and Output lines PIN No. Name Input RESET Input TRIG Input Input Input Output COM1 Output CMPL Output COM2 Output OUT1 Output COM3 Output OUT2 Output COM4 Output The recommended connector: Plug type XM2A-1501 (OMRON) Hood type XM2S-1511 (OMRON)

  • Page 30: Rs-232C Interface Connection

    Section 3-4 RS-232C Interface Connection RESET Signal Input Make sure that the input voltage of the RESET signal does not exceed the maximum voltage (26.4 V). If this is exceeded, the ID Controller may malfunc- tion. To improve the noise immunity, separate the wiring of the input lines from high-tension equipment or power lines.

  • Page 31: Communications

    SECTION 4 Communications This section provides information on the communications aspects of the RFID System. Movement of Data Carrier and Command Status ..... . Memory Map of Data Carrier .

  • Page 32: Movement Of Data Carrier And Command Status

    Movement of Data Carrier and Command Status Section 4-1 Movement of Data Carrier and Command Status Communications Control Procedure The host communication control procedure conforms to the OMRON SYSWAY procedure. R/W Head or Data Carrier R/W Antenna Host communication Host computer...
  • Page 33 Section 4-1 Movement of Data Carrier and Command Status Read/Write Function Read/Write Command Processing: The read/write function is used for com- munication when the Data Carrier is motionless. Therefore, it must be con- firmed that the Data Carrier is at a specified position, i.e., in the communication area of the R/W Head.
  • Page 34 Movement of Data Carrier and Command Status Section 4-1 Auto Read/Write Function Auto Command Processing: When the ID Controller has received an auto command, it does not respond to the host computer until the Data Carrier approaches. When the Data Carrier approaches, the communication line between the Controller and the host computer becomes busy.
  • Page 35 Section 4-1 Movement of Data Carrier and Command Status Polling Function When an ordinary auto command is executed, the ID Controller does not respond to the host computer until the Data Carrier approaches. Only when the Data Carrier approaches, the communication line between the host com- puter and the ID Controller becomes busy.

  • Page 36: Memory Map Of Data Carrier

    Section 4-2 Memory Map of Data Carrier Memory Map of Data Carrier 4-2-1 Memory Map The Data Carrier (DC) has a memory area of up to 8 KB. Data of 1 byte can be written to an address of the memory area. Data Address 0000...

  • Page 37: Write Protect Function

    Memory Map of Data Carrier Section 4-2 Contents of Production Date Area Address 0000 Digit 10 of month Digit 1 of month 0001 Digit 10 of year Digit 1 of year Note 1. Lower 2 digits of year are recorded (1991 –> “91”). 2.
  • Page 38 Section 4-2 Memory Map of Data Carrier To protect addresses 0006 through 07FF: Address Higher digits Lower digits 0002 0003 0004 0005 To not protect addresses: Address Higher digits Lower digits 0002 0003 0004 0005 Example of Setting Write Protect Function 1,2,3...
  • Page 39 Section 4-2 Memory Map of Data Carrier <Example with 2KB Data With an 8KB Data Carrier, the last address is 1FFF. Carrier> Address 0000 0015 Write-protected area 0120 07FF 1 byte Write-protected area 0000 Write-protected area 07FF 0000 0006 End address Start address 07FF Note The above example is when the memory capacity of the Data Carrier is 2 KB.

  • Page 40: Command Format

    Section 4-3 Command Format Command Format Command/Response List Command Header Description Read Reads or writes data to or from the Data Carrier. If the Data Carrier is missing, an error response returns. Write Expansion read XR Expansion write XW Auto read Reads or writes data to or from the Data Carrier.
  • Page 41 Section 4-3 Command Format Type Description Text Command Contents of processing: – ASCII/HEX code specification – R/W Head no. specification (fixed to 1) – Processing start address – Number of bytes to be processed (for read command), write data (for write com- mand) Response Result of processing...
  • Page 42 Section 4-3 Command Format Specifying Data Code Whether the read or write data is treated as an ASCII (or JIS 8) code or HEX code is specified in a command. ASCII (JIS 8 Code) When the data length is specified to be 7 bits by the DIP switch of the ID Con- troller, ASCII is specified.
  • Page 43 Section 4-3 Command Format Range of Address and Number of Bytes Read Command Other than expansion read command: 1 frame = 12 characters First address No. of bytes read Header No. of bytes of area from which data is to be read (hexadecimal) ASCII/HEX code specification 00-FF (1-256 bytes) ASCII...

  • Page 44: Types Of Commands And Responses

    Section 4-4 Types of Commands and Responses 1 frame = 266 characters max. Frame 1 Header A/H 1 Write data 1 First address Frame 2 Write data 2 Frame Write data (n-1) (n-1) Frame n Write data n Types of Commands and Responses 4-4-1 Read (RD) Reads data from the Data Carrier.

  • Page 45: Write (Wt)

    Section 4-4 Types of Commands and Responses 4-4-2 Write (WT) Writes data to the Data Carrier. If the Data Carrier is missing, an error response (end code: 72 = Data Carrier missing) is returned. Command Format 1 frame = 266 characters max. ∗...

  • Page 46: Expansion Write Command (Xw)

    Section 4-4 Types of Commands and Responses 1 frame = 256 characters 250 characters Frame 1 Read data 1 254 characters Frame 2 Read data 2 Frame Read data (n-1) (n-1) 254 characters Frame n Read data n (Command) (Delimiter) (Delimiter)(Delimiter) (Delimiter) Host Frame 1 Frame 2...

  • Page 47: Auto Read (Ar)

    Section 4-4 Types of Commands and Responses 1 frame = 266 characters Frame 1 Header A/H 1 Write data 1 First address Frame 2 Write data 2 Frame Write data (n-1) (n-1) Frame n Write data n (Communication procedure) (Command 1) (Command 2) (Command n-1) (Command n) Host...

  • Page 48: Auto Write (Aw)

    Section 4-4 Types of Commands and Responses 4-4-6 Auto Write (AW) Writes data when the Data Carrier has approached. The ID Controller responds when the lower communication has ended. Command Format 1 frame = 266 characters max. ∗ Auto write Header ASCII/HEX code specification Specify the number of bytes to be written.

  • Page 49: Polling Auto Write (Pw)

    Section 4-4 Types of Commands and Responses Subcommand Format ∗ Polling auto read Header R/W Head No. specification (fixed to 1) Inquiry on result of polling auto processing/termination C: Inquiry on result of processing E: Termination Subcommand Response Format ∗ Polling auto read Header...

  • Page 50: Command Processing Terminating Command (Aa)

    Section 4-4 Types of Commands and Responses 4-4-9 Command Processing Terminating Command (AA) Terminates the processing of the commands other than the polling commands and restores the command wait status. Can also terminate the communica- tion of frames of an expansion command. Command Format ∗...

  • Page 51: Data Management Command (Mds/Mdl)

    Types of Commands and Responses Section 4-4 1-to-n Procedure Command Format ∗ Unit no 00 to 07 Specify a hexadecimal value , 04 ,..., FE , FF , 00 ) for Header the number of overwriting opera tions to be added. Processing specification means 256 bytes.

  • Page 52: Write Processing Repeat Command (Rp)

    Types of Commands and Responses Section 4-4 Response Format ∗ End code Header 75: The number of overwriting operations has not exceeded the allowable number. 76: The number of overwriting operations has exceeded the allowable number. 1-to-n Procedure Command Format ∗...

  • Page 53: Controller Control Command (Cc)

    Section 4-4 Types of Commands and Responses The write command information is cleared under the following conditions: • When the Controller is power-reset. • When a host communication error occurs during execution of write command • If the repeat command is executed in this status, a command input er- ror occurs.

  • Page 54: Test Command (Ts)

    Types of Commands and Responses Section 4-4 The latest error log information is arranged in the order of occurrence and five characters indicate one error. RD 1 7 0 Code of error that has occurred No. of head in which error has occurred (lower communication error only) If error other than lower communication error has occurred, "...

  • Page 55: Command Undefined Response (Ic)

    Section 4-4 Types of Commands and Responses 4-4-17 Command Undefined Response (IC) This is a response the ID Controller returns if it cannot read the header of a given command. Response Format ∗ Header 4-4-18 Error Response If an error occurs during the host communication or lower communication, the error is identified by the end code.

  • Page 56: Example Of Communications Program

    Section 4-5 Example of Communications Program Example of Communications Program Host Link Serial System Example of System Configuration RS-232C Example of BASIC Program In this example, data is written from Data Carrier 1 as HEX code by the write command. Input the write address in four characters in the range of 0006 to 1FFF, and write data as 2-digit HEX characters.

  • Page 57: Communication Time

    Communication Time Section 4-6 Communication Time The time required for communications varies with the DC memory type (SRAM or EEPROM). Furthermore, if the memory is EEPROM, communica- tions time varies with the slave communications mode setting. The communi- cations time consists of TAT (turn around time) and slave communications time.

  • Page 58: Tat (Turn Around Time)

    Section 4-6 Communication Time EEPROM (Reference) Communication Time Priority mode Formula (msec) 2,000 Communication Time Read T = 1.8 N + 79.0 1,500 Write T = 7.1 N + 180.4 When writing/ auto writing N: Number of processing bytes 1,000 When reading/ auto reading Number of processing bytes...
  • Page 59 Section 4-6 Communication Time EEPROM (Reference) Communication Time Priority mode Formula (msec) 2,000 Read T = 2.9 N + 99.1 When writing/ auto writing 1,500 Write T = 8.2 N + 272.9 N: Number of processing bytes 1,000 When reading/ auto reading Number of processing bytes Note...
  • Page 60 Section 4-6 Communication Time...

  • Page 61: Testing

    SECTION 5 Testing This section provides the information required to test and maintain the performance of the RFID System. Test Run ........... . . Diagnostics .

  • Page 62: Test Run

    Section 5-1 Test Run Test Run Checklist Item Criteria Connection of power and I/O lines Is the wiring correct? Are all terminals tightly secured? Setting of DIP switches Are communication specifications correctly set? Connection of R/W Head Is R/W Head correctly connected? Location of data carrier Are data carrier and R/W Head correctly located? Connection of host computer...

  • Page 63: Diagnostics

    Section 5-2 Diagnostics Frame 1 TSx x x_x x x x Transmission Test data: 262 characters max. Response of host computer TSx x x_x x x x Reception Response of test data Diagnostics Errors Errors that Stop Operation If a hardware error of the ID Controller has occurred, the STOP indicator lights, and RUN output is turned OFF.

  • Page 64: Error Lists

    Section 5-3 Error Lists Error Lists Communication Error Location Error Type Condition code Host communi- Parity error Error occurs during communication between host com- cation error puter and ID Controller. Framing error – Incorrect setting of communication format Overrun error –...

  • Page 65: Checking The Data Carrier Life

    Section 5-4 Checking the Data Carrier Life Checking the Data Carrier Life 5-4-1 SRAM-type Data Carrier Checking Battery Voltage Drop 1,2,3... 1. A voltage drop of the battery cannot always be checked but can be checked only when specific access is made.This is because, to check the battery voltage, a certain amount of current is temporarily allowed to flow through the internal circuit of the data carrier.
  • Page 66 Section 5-4 Checking the Data Carrier Life resistance, and does not indicate that the battery life is over. Accordingly, if a Data Carrier is purchased and left unused for several months, activate the battery by performing a read operation for about 10 minutes. (Activating the battery in this way will run current through it, which will return the internal resistance to its normal state.
  • Page 67 Section 5-4 Checking the Data Carrier Life MDS Command The management area consists of three bytes beginning with the first address of the area. When the MDS command is executed, the specified number of overwriting operations is subtracted from the present number and the result is written to this area.
  • Page 68 Section 5-4 Checking the Data Carrier Life 0010 0011 0012 Note Do not use MDS and MDL commands together in a Data Carrier. Doing so would disable lifetime management. MDL Command The management area consists of three bytes beginning with the first address of the area.

  • Page 69: Checking Function Of The Data Carrier's Memory

    Section 5-5 Checking Function of the Data Carrier’s Memory 0010 0011 0012 4. The following indicates that the number of overwriting operations is 100,000. MD76 will be returned to indicate that an excessive number of overwriting operations will result if MDL1001000 is executed. 0010 0011 0012...
  • Page 70 Section 5-5 Checking Function of the Data Carrier’s Memory Address 0000 0001 First address of the area Check code calculation The number of area (the number of check check block bytes block bytes less two bytes) CRC (right digit) Check code area CRC (left digit) (two bytes) Data Carrier Memory...
  • Page 71 Section 5-5 Checking Function of the Data Carrier’s Memory 0010 0011 0012 0013 0014 3. If the result does not coincide with the data in the check code area, MD76 will be returned as a warning.

  • Page 72: Troubleshooting

    Section 5-6 Troubleshooting Troubleshooting The following are the major causes of ID Controller malfunctioning: Cause Measures Influence of noise Take countermeasures against noise. Malfunctioning of external devices Repair is needed. Malfunctioning of ID Controller Others Influence of Noise If the system malfunctions due to noise, take appropriate countermeasures against noise by referring to the following table: Occurrence Possible cause...

  • Page 73: Maintenance And Inspection

    Section 5-7 Maintenance and Inspection Maintenance and Inspection To always keep the ID Controller in the best condition, the Controller should be inspected daily or periodically. Although the ID Controller consists of semi- conductor devices, without a limited life, the following troubles may occur depending on the environments and conditions in which the ID Controller is operated: 1,2,3...

  • Page 74: Systems Check

    Section 5-8 Systems Check Systems Check If a malfunction has occurred, carefully investigate the surrounding conditions and check whether the trouble still persists or is related to other equipment. Then track down the malfunction according to the following procedure: Main Check Make a decision depending on the nature of the error.
  • Page 75 Section 5-8 Systems Check System Connection Check Make a decision depending on the nature of the error. START Connector and cable correctly connected? Connect correctly. Power ON Not lit POWER indicator? 92 or 93 displayed Rated voltage Monitor display supplied? Supply rated voltage "00"...
  • Page 76 Section 5-8 Systems Check Host Communication Check START TS command from host Response normal? To Lower Communication Communication format correct? Check Match communication format Connect wiring correct? Correct connector wiring Host operates normally? Correct host program Replace Unit or host computer...
  • Page 77 Section 5-8 Systems Check Lower Communication Check START Set mode SW to 5 DC located Moving E70? with correct DC OK? speed OK? direction? Slow down Adjust distance and Replace DC direction E71? or E72? DC OK? or E7B? Replace DC R/WH E7C? R/WA OK?
  • Page 78 Section 5-8 Systems Check External Environments Check START Refer to Maintenance Operating and Inspection of conditions OK? User's Manual Refer to Trouble Noise environ shooting of User's ments OK? Manual START...

  • Page 79: Index

    Index configuration system abort connector command format R/W Head address range RS-232C interface read command controller control write command command format auto read response format command format response format auto write command format Data Carrier response format command format EEPROM type memory check memory map production date...
  • Page 80 Index error lists host communication lower communication polling system error polling auto read error log information command format response format ERROR signal output subcommand format expansion read subcommand response format command format polling auto write response format command format expansion write response format command format power supply...
  • Page 81 Index warning codes See also codes write command format response format write command memory write processing repeat command format response format write protect canceling setting setting example...
  • Page 82 Index...

  • Page 83: Revision History

    Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. Z193-E1-01 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
  • Page 84 Revision History...
  • Page 85 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, Singapore 239920 Tel: (65)6835-3011/Fax: (65)6835-2711 OMRON CHINA CO., LTD. BEIJING OFFICE Room 1028, Office Building, Beijing Capital Times Square, No. 88 West Chang'an Road, Beijing, 100031 China Tel: (86)10-8391-3005/Fax: (86)10-8391-3688...
  • Page 86 Authorized Distributor: Cat. No. Z193-E1-01 Note: Specifications subject to change without notice Printed in Japan 1203-0.3C (1203)
  • Page 87 Cat. No. Z193-E1-01 V6001 RFID System V600-CM1D Board Type ID Controller OPERATION MANUAL...

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