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Upright SB85J Service & Parts Manual

Work platform
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POWERED ACCESS
SB85J
WORK PLATFORM

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Summary of Contents for Upright SB85J

  • Page 1 POWERED ACCESS SB85J WORK PLATFORM...
  • Page 3 Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz- ing that death or serious injury can result from contact with an energized conductor. © UpRight International, Inc. – all rights reserved Printed in the U.S.A.

  • Page 4: Table Of Contents

    Section 3 – Electrical Boom and Hose Carrier – SB80 ......37 Turntable Electrical, Cummins – SB80 ...... 3 Boom and Hose Carrier – SB85J ......41 Turntable Electrical, Deutz – SB80 ......9 Boom and Hose Carrier – CE ........45 Turntable Electrical, Cummins –...
  • Page 5 Air Inlet Heater – Deutz .......... 27 Motion Alarm, All Motion ......... 29 Appendix Airline to Platform ........... 31 Electrical Schematics Tilt Alarm Light ............33 Hydraulic Schematics Headlights and Taillights ......... 35 Walk-through Gate ..........39 Limited Warranty Gravity Gate ............41 SB80/SB85J...
  • Page 6 SB80/SB85J...

  • Page 7: General Information

    UpRight for our evaluation. Your input is important to us UpRight Powered Access HQ and will be used in future printings of this manual.

  • Page 8: Service And Parts Information

    When placing an order for service or repair parts, Manuals are available from UpRight to support any of please have the following machine information readily the machines that we produce. available. The specific manuals for SB80 and SB85J aerial plat-  Model number forms are as follows: ...

  • Page 9: Parts Order Form

    Note: Backordered parts will be shipped as soon as available using the same shipping method as the original order unless otherwise indicated below.  Ship complete order only. Do not backorder parts.  Ship all available parts and disposition of backordered parts.  Other instructions as specified: SB80/SB85J...

  • Page 10: Section 1 - Repair Parts

    Repair Parts Fixed Axle Fixed Axle SB80/SB85J Repair Parts – ...
  • Page 11 Repair Parts –  SB80/SB85J...
  • Page 12 Chassis, Drive Repair Parts – 3 0112750...
  • Page 13 Repair Parts – 4...

  • Page 14: Chassis, Drive

    Qty. Description 0111675 WEDGE, STUD 0180961 GEAR HUB 971329 BLT .625-11 2.50 5035303 FTG ELB90STRHD - 4B - 4S - STL 5035305 FTG ELB90STRHD - 6B - 6S - STL 5035307 FTG ELB90STRHD - 10B - 10S - STL 5035316 FTG ELB90STRHD - 10B - 8S - STL 5560131 NUT LKG .625-11 HIGH STRENGHTH 5560168 WSHR HARD FLAT .500 SP 5560169 WSHR HARD FLAT .625 SP 5560343 BLT .500-13 5.00 SP 6031617 MOTOR, HYDRAULIC 602 CU. IN. RH 6031618 MOTOR, HYDRAULIC 602 CU. IN. LH 7110155 O-RING 7110242 O-RING 7200024 BRAKE UNIT MICO 7280010 NUT, LUG 3/4 - 16 RH HEX Chassis, Drive SB80/SB85J Repair Parts – 5...
  • Page 15 Repair Parts – 6 SB80/SB85J...
  • Page 16 Steering Repair Parts – 7 0112751...
  • Page 17 Repair Parts – 8...

  • Page 18: Steering

    8601 WSHR FLAT .250 862 WSHR FLAT .38 870 WSHR LOCK .250 8711 WSHR LOCK .375 2503620 BRG 2.25ID 2.50OD 1.25 260008 BRG SPHER 1.50ID 261526 BRG SPHER 1.25ID 5070026 DUST CAP 5560202 NUT JAM .750-10 5560232 WSHR FLAT HARD 1.63 SP 5560241 NUT HEX SLTD 1.50-12 5560402 PIN COT .250 DIA 2.50 5560688 BSHG MCHRY 1.50ID 2.25OD .075 5570001 GREASE FTG 1/8-24 NPT STR 101 0112777 CYL 4.00 X 8.75 102 556854 BSHG MCHRY 2.25 ID 3.25 OD 14GA 103 5560717 BSHG MCHRY 2.25 ID 3.25 OD 10GA Steering SB80/SB85J Repair Parts – ...
  • Page 19 Repair Parts – 10 SB80/SB85J...
  • Page 20 Repair Parts – 11 Lift and Swing A11054B...
  • Page 21 Repair Parts – 12...

  • Page 22: Lift And Swing

    Lift and Swing Item Part No. Qty. Description 0112747 centeRPoSt and fitting SuB-aSSy 0110837 Swing dRive mtR/BRk aSSy 0110168 lift cylindeR and tuBe SuB-aSSy 0074799 leveling cylindeR aSSy – SB80 only 0172223 leveling cylindeR aSSy – SB85J only 0110942 adJuStment Ring 971379 caPScRew 5/8-11 nc x 3-3/4 hh gR8 5560036 nut 5/8-11 eSna 5560678 flatwaSheR 5/8 – uSe to Shim counteRweight fluSh with Side RailS 986459 flatwaSheR 3/4 haRdened aStm f-436 0110681 dRill hd Blt 5/8-11 nc x 1-1/4 lg 7720201 Reducing BuShing (1/4 - 1/8) aiR vent 7720302 ReduceR Buching (3/8 - 1/4) 5560678 flatwaSheR 5/8 haRdened aStmf-436 5065707 adaPteR StRaight thRead -6 0070473...
  • Page 23 Repair Parts – 14 SB80/SB85J...

  • Page 24: Swing Drive Assembly - Perfection Gear

    Swing Drive Assembly – Perfection Gear 0110837 Swing Drive Assembly – Perfection Gear SB80/SB85J Repair Parts – 15...
  • Page 25 Swing Drive Assembly – Perfection Gear Item Part No. Qty. Description 0110837 PlanetaRy Swing dRive 6030017 motoR, Swing dRive 6010216 valvePac aSSemBly 0112272 hoSe aSSy, 1/4 with fittingS 0112418 ftg elB90 -4S-4S 0112421 Blt ShcS .5-15unc x 1.25 gR5 0112422 lock waSheR .50 SPtil Ring Pltd 0112423 Bolt .31-18unc x 3.50 hhcS gR5 0112424 waSheR lock .31 Plated Swing Drive Assembly – Perfection Gear Repair Parts – 16 SB80/SB85J...

  • Page 26: Fuel Tank

    Fuel Tank Item Part No. Qty. Description 1 0074680 tank strap 2 0190685 fuel tank, 54 gal 0191831 fuel tank with cap 3 0191690 wldmt, fuel tank mount 4 970849 Bolt .500-13 x 1.25 gr. 5 986299 Washer, flat .38 6 987139 washer, lock .500 7 5560033 nut, lock .375-16 8 9940021 fuel cap, plastic a19021a Fuel Tank SB80/SB85J Repair Parts – 17...
  • Page 27 Repair Parts – 18 SB80/SB85J...

  • Page 28: Hydraulic Oil Reservoir Mounting

    Part No. Qty. Description 0110364 hydRaulic oil ReSeRvoiR 5090007 liquid level gauge with theRmometeR 0110362 mount StRaP, hydRaulic oil ReSeRvoiR 970029 caPScRew 1/4-20 x 3/4 hexhd gR5 9870099 waSheR 1/4 med lock 984069 nut 1/4-20 hex 7714304 Plug, 1/2 nPt hollow hex 0110361 SuPPoRt, hydRaulic oil ReSeRvoiR 970449 caPScRew, 3/8-16 x 3/4 hexhd gR5 987119 waSheR 3/8 med lock 970469 caPScRew 3/8-16 x 1 hexhd gR5 984109 nut 3/8-16 hex 5560033 nut 3/8-16 Self locking 970629 caPScRew 3/8-16 x 5 hexhd gR5 0110363 SPaceR, hydRaulic oil ReSeRvoiR Hydraulic Oil Reservoir Mounting SB80/SB85J Repair Parts – 19...
  • Page 29 Repair Parts – 20 SB80/SB85J...
  • Page 30 Booms, Base End Repair Parts – 21 0110892...
  • Page 31 Repair Parts – 22...

  • Page 32: Booms, Base End

    Booms, Base End Item Part No. Qty. Description 0111897 BOOM/HOSE CARRIER ASSY – SB80 0112529 BOOM/HOSE CARRIER ASSY – SB85J 0110238 PIN, BASE BOOM TO TURNTABLE 0110237 PIN, LIFT CYL TO BASE BOOM 0110236 PIN, LEVEL CYL TO BASE BOOM 0070440 PIN, LINK TO TURNTABLT 0110235 PIN LOCK 0070033 PIN LOCK 9980012 .040 DIA. SS. SAFETY LOCKWIRE 0070473 DRILLED HEAD CAPSCREW, 5/16-18 987109 WASHER, 5/16 MEDIUM LOCK 0110681 DRILL HEAD CAPSCREW, 5/8-11 987159 WASHER, 5/8 MEDIUM LOCK 5093012 CLAMP (1.75) 5093010 CLAMP (1.50) 5093009 CLAMP (1.12)
  • Page 33 Repair Parts – 24 SB80/SB85J...
  • Page 34 Boom Installation – SB80 Repair Parts – 25 0111896...
  • Page 35 Boom Installation – SB80 Repair Parts – 26 0111896...

  • Page 36: Boom Installation - Sb80

    BLT, 5/16-18 X 3/4 LG HH DR 970259 CAPSCREW, 5/16-18 X 1 LG HH 970269 CAPSCREW, 5/26-18X 1-1/4 LG HH 5560031 NUT, 5/16-18 ESNA 987109 WASHER, 5/16 MEDIUM LOCK 986269 WASHER, 5/16 FLAT 5560679 16 M SCR, 3/8-16 5/8 F.H. SOC. CAD 972449 22 M SCR, 3/8-16 3/4 F.H. SOC. CAD 978409 M SCR, 3/8-16 1-1/2 F.H. SOC. CAD 5560644 16 M SCR, 3/8-16 1-1/4 F.H. SOC. CAD 0072682 SLIDE PAD 5560680 M SCR, 3/8-16 1-3/4 F.H. SOC. CAD 5560146 ANCHOR BOLT 5560681 M SCR, 3/8-16 2-1/4 F.H. SOC. CAD 5560682 M SCR, 3/8-16 2-1/2 F.H. SOC. CAD 5560683 CAPSCREW, 3/8-16 X 5/8 LG HH Boom Installation – SB80 SB80/SB85J Repair Parts – 27...
  • Page 37 SHIM (.090) 0090141 SHIM (.090) 2504857 BEARING 5560684 WASHER, 7/8 HARD FLAT ASTM F-436 5560685 NUT, 7/8-9 HEX JAM 0110976 SPACER 0110977 SPACER 3070262 CONDUIT COUPLER, 1/2 3040189 CONNECTOR 0073111 SLIDE PAD SPACER 0080294 SLIDE PAD 0070043 SHIM (.030) 0073343 SHIM (.090) 100 5560015 3/8 THREADED INSERT 101 2500035 SPACER 104 0111324 CABLE GUIDE Boom Installation – SB80 Repair Parts – 28 SB80/SB85J...
  • Page 38 Boom Installation – SB85J Repair Parts – 29 0112546...
  • Page 39 Boom Installation – SB85J Repair Parts – 30 0112546...

  • Page 40: Boom Installation - Sb85J

    Boom Installation – SB85J Item Part No. Qty. Description 0110891 BASE BOOM WELDMENT 0110630 INTERMEDIATE BOOM WELDMENT 0110631 TIP BOOM WELDMENT 0110628 EXTEND CYLINDER ASSY 0172224 SLAVE LEVEL CYLINDER ASSY 0110661 PIN, LEVEL CYLINDER TO TIP BOOM 0070033 PIN LOCK .040 DIA. S.S. SAFETY LOCKWIRE 0110699 PAD PLATE WLDMT (INTER. BOOM OUTER) 0080293 SLIDE PAD 0090444 SPACEER (1/2) 0070030 SHIM 0072681 SLIDE PAD MOUNT 0110700 PAD PLATE WLDMT (BASE BOOM OUTER) 0070486 SPACER 0110547 CONDUIT...
  • Page 41 Boom Installation – SB85J Item Part No. Qty. Description 970449 CAPSCREW, 3/8-16 X 3/4 LG HH 970469 CAPSCREW, 3/8-16 X 1 LG HH 0111317 CABLE RETAINER 972489 CAPSCREW, 3/8-16 X 1-1/2 LG HH 5560033 NUT, 3/8-16 ESNA 0072683 SPACER 987119 WASHER, 3/8 MEDIUM LOCK 986299 WASHER, 3/8 FLAT 5560005 ANCHOR BOLT 5560053 HEX JAM NUT, DRILLED 0111005 SPACER 5560649 M SCR, #10-24 X 1 LG, TRUSS HEAD 986009 WASHER, #10 FLAT 984049 NUT, #10-24 HEX 984469 NUT, 3/4-10 HEX JAM 5560170...
  • Page 42 0111888 FOR EXTENDING AXLE 0112997 FOR FIXED AXLE TYP, BOTH ENDS OF CONDUIT TYP, 4 PLACES TYP, 3 PLACES BEND TO FIT 379-3/8 RETRACTED NOTE 2 TO "RET." PORT (#1) TO "EXT." PORT (#2) NOTE 1 NOTE 3 NOTE 3 NOTES: 1.
  • Page 43 REF SEE CHART PAGE 1 NOTE: REMOVE PADS, ITEM 19, BEFORE INSTALLING EXT. CYLINDER ASSY 1/16 GAP PER SIDE (APPROX.) TOP PADS ONLY LOCTITE THREADS LOCTITE 1/16 MAX (NOTE 1) 1/16 MAX (NOTE 1) THREADS REF SEE CHART PAGE 1 LOCTITE THREADS LOCTITE THREADS...

  • Page 44: Boom Installation - Ce

    CAPSCREW, 5/16-18 X 1 LG HH 970269 CAPSCREW, 5/26-18X 1-1/4 LG HH 5560031 NUT, 5/16-18 ESNA 987109 WASHER, 5/16 MEDIUM LOCK 986269 WASHER, 5/16 FLAT 5560679 16 M SCR, 3/8-16 5/8 F.H. SOC. CAD 972449 22 M SCR, 3/8-16 3/4 F.H. SOC. CAD 978409 M SCR, 3/8-16 1-1/2 F.H. SOC. CAD 5560644 16 M SCR, 3/8-16 1-1/4 F.H. SOC. CAD 0072682 SLIDE PAD 5560680 M SCR, 3/8-16 1-3/4 F.H. SOC. CAD 5560146 ANCHOR BOLT 5560681 M SCR, 3/8-16 2-1/4 F.H. SOC. CAD 5560682 M SCR, 3/8-16 2-1/2 F.H. SOC. CAD 5560683 CAPSCREW, 3/8-16 X 5/8 LG HH 970449 CAPSCREW, 3/8-16 X 3/4 LG HH Boom Installation – CE SB80/SB85J Repair Parts – 35...
  • Page 45 3/8 THREADED INSERT 101 2500035 SPACER 102 970159 BOLT, .25-20 X 3.50 LG HH 103 986019 WASHER FLAT .25 104 0111324 CABLE GUIDE 105 5560603 NUT-SERT .250-20 107 0112795 COVER 108 0112796 VALVE ASSEMBLY 109 0111103 SWVEL ANCHOR BRACKET 111 974759 SCREW, #10-24 X 2.00 LG RD HD 112 5560654 WASHER LOCK #10 114 3040070 LOCKNUT .50 Boom Installation – CE Repair Parts – 36 SB80/SB85J...

  • Page 46: Boom And Hose Carrier - Sb80

    9 10 21 SECTION C-C 10 21 18 19 SECTION B-B SECTION A-A 20 21 3 21 Boom and Hose Carrier Repair Parts – 37 SB80 0111897...
  • Page 47 Repair Parts – 38...
  • Page 48 986019 WASHER 1/4 MED FLAT (5/16 I.D.) 0111120 SPACER 0110581 SPACER 0070029 SLIDE PAD 5560686 CAPSCREW 3/8-16 X 6 LG HH GR5 5560033 NUT 3/8-16 SELF LOCKING 970509 CAPSCREW 3/8-16 X 2 LG HH GR5 987119 WASHER 3/8 MED LOCK 972489 M. SCREW 3/8-16 X 1-1/2 LG FLAT HD SOC 0070506 PIN LOCK 0110602 PIN JOINT PLATE WELDMENT 0112071 TUBE BRACKET WELDMENT 5093027 CLAMP 0110840 SUPPORT TUBE WELDMENT 0110592 MOUNTING LUG 0110590 TUBE CLAMP, UPPER Boom and Hose Carrier – SB80 SB80/SB85J Repair Parts – 39...
  • Page 49 Repair Parts – 40 SB80/SB85J...
  • Page 50 Boom, Hose Carrier and Jib Repair Parts – 41 SB85J 0112529...
  • Page 51 Repair Parts – 42...
  • Page 52 Boom, Hose Carrier and Jib – SB85J Item Part No. Qty. Description 0112546 BOOMS ASSEMBLY 0112550 HOSE CARRIER ASSEMBLY 970429 CAPSCREW, 3/8-16 X 1/2 LG HH GR5 0072015 CLEVIS PIN (5/8 DIA) 5560014 HAIR PIN (5/8 DIA. PIN) 970909 CAPSCREW 1/2-13 X 1 1/2 LG HH GR5 5560039 NUT, 1/2-13 ESNA 986359 WASHER 1/2 FLAT 970469 CAPSCREW 3/8-16 X 1 LG HH GR5 986299 WASHER 3/8 FLAT 970259 CAPSCREW 5/16-18 X 1 LG HH GR5 987109 WASHER 5/16 MED LOCK 0072951 GUIDE BAR 986019 WASHER 1/4 MED FLAT (5/16 I.D.)
  • Page 53 Repair Parts – 44 SB80/SB85J...

  • Page 54: Boom And Hose Carrier - Ce

    Boom and Hose Carrier Repair Parts – 45 0112610...
  • Page 55 Repair Parts – 47...
  • Page 56 0070132 PIN LOCK 0070473 BOLT, DRH .313-18 X .75 LG HH 972489 M. SCREW 3/8-16 X 1-1/2 LG FLAT HD SOC 0070506 PIN LOCK 0110602 PIN JOINT PLATE WELDMENT 0112071 TUBE BRACKET WELDMENT 5093009 CLAMP 0110840 SUPPORT TUBE WELDMENT 0110592 MOUNTING LUG 0110590 TUBE CLAMP, UPPER 972489 CAPSCREW 3/8-16 X 1-1/2 LG HH GR5 9980012 .040 DIA SS SAFETY LOCKWIRE 5560686 CAPSCREW 3/8-16 X 6 LG HH GR5 5560033 NUT 3/8-16 ESNA 970509 CAPSCREW 3/8-16 X 2 LG HH GR5 986299 WASHER, 3/8 MED LOCK Boom and Hose Carrier – CE SB80/SB85J Repair Parts – 47...
  • Page 57 Repair Parts – 48 SB80/SB85J...
  • Page 58 Hose Carrier Assembly Repair Parts – 49 TB80 0111951...
  • Page 59 Repair Parts – 50...

  • Page 60: Hose Carrier Assembly - Sb80

    BLT FLSKTHD 3/8-16 X 2.25 LG 3010005 200 FT WIRE 18/19 COND 0110841 SLIDE PAD 0070031 SLIDE PAD 0110227 SPACER 970639 BLT HEXHD 3/8-16 X 8 LG GR5 9920017 118 PLASTITRAK (118 LINKS) 5560687 BLT HEXHD 1/2-13 X 8 LG GR5 986359 WASHER, 1/2 FLAT 5560039 NUT, 1/2-13, ESNA #22NE-GR5 5010024 100 FT HOSE 1/2 ID AIR HOSE 970529 BLT HEXHD 3/8-16 X 2.5 LG GR5 3011005 100 FT WIRE 10/3 COND 0110603 SLIDE PAD 0110610 ANCHOR PLATE, BOTTOM Hose Carrier Assembly – SB80 SB80/SB85J Repair Parts – 51...
  • Page 61 Repair Parts – 52 SB80/SB85J...
  • Page 62 Hose Carrier Assembly Repair Parts – 53 TB85J 0112550...
  • Page 63 Repair Parts – 54...

  • Page 64: Hose Carrier Assembly - Sb85J

    Hose Carrier Assembly – SB85J Item Part No. Qty. Description 0110206 HOSE CARRIER WELDMENT 0110571 CARRIER TUBE WELDMENT 3010006 106 FT WIRE, 12/8 COND 0110219 3/16 ID HOSE ASSY (LEVELING) 0112549 1/4 ID HOSE ASSY (PLAT ROTATOR) 0100105 SLIDE PAD 5560644 BLT FLSKTHD 3/8-13 1.25 LG 5560033 NUT, 3/18-16, ESNA 986299 WASHER, 3/8 FLAT 978409 BLT FLSKTHD 3/18-16 1.5 LG 0110583 988169 COTTER PIN, 1/8 X 3/4 LG 0110842 SLIDE PAD 5560681 BLT FLSKTHD 3/8-16 X 2.25 LG 3010005 212 FT...
  • Page 65 Repair Parts – 56 SB80/SB85J...

  • Page 66: Jib - Sb85J - Before 11/2007

    Jib – SB85J – Before 11/2007 0172220 Jib – SB85J – Before 11/2007 SB80/SB85J Repair Parts – 57...
  • Page 67 Jib – SB85J – Before 11/2007 Item Part No. Qty. Description 0070033 PIN LOCK 0070473 BLT .313-18 1.75 G R DRILLED HOLE 0151918 ORIFICE .035 0172187 WLDMT, JIB INNER QUADRANT 0172195 UPPER JIB ARM, WELDMENT 0172199 LOWER JIB STRUT WELDMENT 0172213 PIN, TEARDROP, Ø1.0 X 5.79 GRIP 0172214 END CAP, 1 IN PIN 0172213 PIN, TEARDROP, Ø1.0 X 9.43 GRIP 0172228 PIN 1.50 DIA X 4.94 GRIP 0172231 COVER, HOSE 5' JIB 0172233 ASSY, ROTATOR 0172307 WLDMT, BASKET MTG BRKT 300542 SNAP RING 1.00 ID HEAVY DUTY...

  • Page 68: Jib - Sb85J - After 10/2007

    Jib – SB85J – After 10/2007 0172220 Jib – SB85J – After 10/2007 SB80/SB85J Repair Parts – 59...
  • Page 69 WASHER LOCK .313 987119 WASHER LOCK .375 5065703 FTG ADPTR STRTHD-4B-4S STL 5560083 18 IN TRIM LOC .125 RUBBER EDGE 5560222 WASHER HARD FLAT .375 SP 5560689 BSHG, MCHRY, 1.00 ID 1.5OD 14 GA 5560712 MACH BSHG 1.25 ID X 1.88 OD X .075 5563026 BLT 10MM-1.50P 25MM 10.9 5569989 BLT 24MM-3.00P 280MM 10.9 5569990 NUT LKG M24-3.OP 5569991 WASHER HARD FLAT M24 6047114 CLY, 31.53 LG, 24.45 STROKE 102 0172444 HOSE -4-4S-4S 93 100R1 106 0070772 HOSE -4-4S-4S 54 100R1 Jib Boom – SB85J – After 10/2007 Repair Parts – 60 SB80/SB85J...
  • Page 70 Extension Cylinder Repair Parts – 61 Mounting 0110628...
  • Page 71 Repair Parts – 62...
  • Page 72 PLATE, SLIDE PAD MOUNTING 2502028 BEARING 0191071 SLIDE PAD 2502432 BEARING, 1-1/2 BORE X 2 LG 5560254 THRUST WASHER 0110166 LINK 0070141 SLIDE PAD 0071341 SHIM, .063 THICK 972449 CAPSCREW, 3/8-16 X 3/4 LG FH SOCKET CAD PLATED 0070029 SLIDE PAD 0070838 SHIM, .030 THICK 0071272 SHIM, .063 THICK 5560644 CAPSCREW, 3/8-16 X 1-1/4 LG FH SOCKET CAD PLATING 5560033 NUT, 3/8-16 ESNA 0070440 LINK PIN 5065709 STRAIGHT THREAD ADAPTER 5037006 ELBOW, 90SWIVEL NUT 6010116 CARTRIDGE HOLDING VALVE Extension Cylinder Mounting SB80/SB85J Repair Parts – 63...
  • Page 73 Repair Parts – 64 SB80/SB85J...

  • Page 74: Platform Moutning - Sb80

    Description PLATFORM – CONSULT FACTORY 0072552 PLATFORM ROTATOR PLATFORM GATE – SEE PAGE 67 0070441 PIN, SLAVE LEVEL CYLINDER TO PLATFORM 0070446 PIN, PLATFORM TO TIP BOOM 0070033 PIN LOCK 0070132 PIN LOCK 987109 WASHER 5/16 MED LOCK 0070473 CAPSCREW 5/16-18 DRILLED HEAD 9980012 .040 DIA SS SAFETY LOCKWIRE – SOLD IN ONE POUND CAN 5560039 NUT 1/2-13 SELF LOCKING 986359 WASHER 1/2 MED LOCK 971009 CAPSCREW 1/2-13 X 4 HH GR5 970909 CAPSCREW 1/2-13 X 1-1/2 HH GR5 0070874 COVER, PLATFORM ROTATOR 0070351 BEARING SPACER 2502832 BEARING AW0074353 Platform Mounting – SB80 SB80/SB85J Repair Parts – 65...
  • Page 75 Repair Parts – 66 SB80/SB85J...

  • Page 76: Platform Gate

    Gravity gate, aluminum platform Gravity gate, steel platform Gate pin Door latch Swinging gate, steel platform Rear view rear view Swinging gate, aluminum platform Rear view Door latch rear view Full height swinging gate, steel platform AWM00207 Platform Gate SB80/SB85J Repair Parts – 67...
  • Page 77 CAPSCREW 1/4-20 X 5/8 INCH LONG HEX HEAD GRADE 5 984529 NUT SERT 1/4-20 987099 WASHER 1/4 MEDIUM LOCK 986019 WASHER 1/4 MEDIUM FLAT 300891 DOOR LATCH FULL HEIGHT SWINGING GATE FOR 8 FT STEEL PLATFORMS 0074468 FULL HEIGHT SWINGING GATE, STEEL PLATFORM 0322724 PIN, GATE HINGE 988179 COTTER PIN 1/8 INCH DIAMETER X 1 INCH LONG 986359 WASHER 1/2 MEDIUM FLAT 0071837 SPRING, TORSION 2570002 BEARING 2667500 KNOB, GATE HINGE PIN 300891 DOOR LATCH 984529 NUT SERT 1/4-20 970099 CAPSCREW 1/4-20 X 5/8 INCH LONG HEX HEAD GRADE 5 987099 WASHER 1/4 MEDIUM LOCK 986019 WASHER 1/4 MEDIUM FLAT 0181574 LATCH STOP Platform Gate Repair Parts – 68 SB80/SB85J...

  • Page 78: Platform Rotator - Sb80

    970849 CAPSCREW 1/2-13 X 1-1/4 INCH LONG HEX HEAD GRADE 5 987139 WASHER 1/2 MEDIUM LOCK 0072818 TORqUE PLATE, PLATFORM ROTATOR 0073783 VALVE SPACER 6010628 DUAL HOLDING VALVE, PLATFORM ROTATION 986269 WASHER 5/16 MEDIUM FLAT 987109 WASHER 5/16 MEDIUM LOCK 970349 CAPSCREW 5/16-18 X 2-3/4 INCH LONG HEX HEAD GRADE 5 7110348 O-RING 011077128 PLATFORM ROTATOR 0070132 PIN LOCK 0070473 CAPSCREW 5/16-18 DRILLED HEAD 9980012 .040 INCH DIA SS SAFETY LOCKWIRE - (SOLD IN ONE POUND CAN) 0072508 COVER PLATE, PLATFORM ROTATOR 7110348 O-RING 984409 NUT 1/2-13 HEX JAM AW0072552 Platform Rotator – SB80 AW0072552 SB80/SB85J Repair Parts – 69...
  • Page 79 Repair Parts – 70 SB80/SB85J...
  • Page 80 Engine Mounting Repair Parts – 71 Cummins 3.3 0112403...
  • Page 81 Repair Parts –72...

  • Page 82: Engine Mounting - Cummins 3.3

    Engine Mounting – Cummins 3.3 Item Part No. Qty. Description 0083438 ENGINE MOUNT CUMMINGS 0112241 SPACER 0112381 ENGINE ASSEMBLY WITH RADIATOR 910919 BOLT .500-13 1.75 GR5 970929 BOLT .500-13 2.00 GR5 970969 BOLT .500-13 3.00 986359 WASHER FLAT .500 5010005 33 FT HOSE .38 831-6 PUSH LOCK 5093038 FTG ELB90 MALE -6N-6H BR 5550006 CLAMP WORM DRV #6 5560039 NUT LKG .500-13 5560168 WASHER HARD FLAT .500 SP 7714203 PIPE PLUG 3/8 NPT SQ HD BLK Engine Mounting – Cummins 3.3 SB80/SB85J Repair Parts – 73...
  • Page 83 Repair Parts – 74 SB80/SB85J...
  • Page 84 Radiator Repair Parts – 75 Cummins 3.3 0074634...
  • Page 85 Repair Parts – 74...

  • Page 86: Radiator - Cummins 3.3

    BOLT .313-18 .875 970519 BOLT .375-16 2.25 GR5 986019 WASHER FLAT .250 986269 WASHER FLAT .313 986299 WASHER FLAT .38 987099 WASHER LOCK .250 987109 WASHER LOCK .313 5010011 4 FT HOSE SAE30R2-05 .312 FUEL 5093001 CUSHION CLAMP #8 (1/2) 5560004 NUT LKG .250-20 5560033 NUT LKG .375-16 5560179 WASHER SPCL FLAT 7630180 RADIATOR CAP 13 PSI 7630227 BOTTLE 2 QT OVERFLOW 8060277 CAP 7630239 RADIATOR CAP 13 PSI 7630756 RADIATOR ASSEMBLY Radiator – Cummins 3.3 SB80/SB85J Repair Parts – 77...
  • Page 87 Repair Parts – 78 SB80/SB85J...
  • Page 88 Engine with Radiator Repair Parts – 79 Cummins 3.3 0112381...
  • Page 89 Repair Parts –80...

  • Page 90: Engine With Radiator - Cummins 3.3

    NUT LKG .500-13 5560136 BOLT .500-13 1.25 GR5 NYLOCK DRILLED 5560356 WASHER LOCK M10 5560364 WASHER FLAT M10 5560625 BOLT 10MM-1.50P 20MM 5560664 WASHER LOCK M6 7630015 90 DEGREE ELBOW 7630755 AIR CLEANER 8140011 ELEMENT 8140014 RETAINER CLIP – CAP 8140012 DUST EJECTOR 8140013 COVER 7630759 BRACKET AIR CLEANER 101 5010005 2.75 FT HOSE .38 #831-6 PUSH LOCK 102 5550006 CLAMP WORM DRV #6 Engine with Radiator – Cummins 3.3 SB80/SB85J Repair Parts – 81...
  • Page 91 Repair Parts – 82 SB80/SB85J...
  • Page 92 Engine Tray – Cummins 3.3 Repair Parts – 83 0083445...
  • Page 93 Repair Parts –84...

  • Page 94: Engine Tray - Cummins 3.3

    CUSHION CLAMP #20 (1-1/4) 5530017 WASHER SPR CRV .375 5560004 NUT LKG .250-20 5560033 NUT LKG .375-16 5560356 WASHER LOCK M10 5560364 WASHER FLAT M10 5560598 BOLT FLSKTHD M12 25.0 5560614 WASHER LOCK M12 5560615 BOLT BTNHD .25-20 .625 5560618 BOLT SHLDR .375 .375 5560626 BOLT 10MM-1.50P 30MM 5560631 BOLT 12MM-1.75P 30MM 5560719 NUT LKG M10-1.50 7624766 ENGINE CUMMINS 3.3 (65 HP) T3 7630770 OIL FILTER 7630323 ACTUATOR CLAMP 7630707 ENGINE ISOLATOR Engine Tray – Cummins 3.3 SB80/SB85J Repair Parts – 85...
  • Page 95 Repair Parts – 86 SB80/SB85J...
  • Page 96 Engine Mounting Repair Parts – 87 Deutz 0112401...
  • Page 97 Repair Parts –88...

  • Page 98: Engine Mounting - Deutz

    5560131 NUT .625-11 HIGH STRENGTH 5560168 WASHER HARD FLAT .500 SP 5560039 NUT LKG .500-13 5560639 BOLT HEXHD .625-11 4.50 GR5 970909 BOLT HEXHD .500-13 1.50 GR5 970929 BOLT HEXHD .500-13 2.00 GR5 5093000 CLIP CUSHION .437 5093006 CLIP CUSHION .937 5560638 BOLT HEXHD M8 16MM GR8 5560355 WASHER LOCK M8 7714203 PIPE PLUG, 3/8 NPT SQ HD BLK 0110199 HOSE-16-16S-16S 34 0111821 HOSE SUCTION 1.50 ID 26 5058824 HOSE CLAMP 5076407 FTG BSHG RDCR -N-4N STL 5093039 FTG ELB90 MALE -6N-5H BR 5093040 FTG ELB90 MALE -4N-4H BR Engine Mounting – Deutz SB80/SB85J Repair Parts – 89...
  • Page 99 Repair Parts – 90 SB80/SB85J...
  • Page 100 Engine – Duetz Repair Parts – 91 0111953...
  • Page 101 Repair Parts – 92...

  • Page 102: Engine - Deutz

    WASHER LOCK .500 5560356 WASHER LOCK M10 5560377 WASHER LOCK M14 5560626 BOLT HEXHD M10 X 1.5 X 30MM GR8 5560228 BOLT HEXHD M10 X 2 X 50MM DRILLED 5560168 WASHER 1/2 HARD FLAT 9980012 .040 STNLS STL LOCKWIRE 5560136 BOLT LKG .500-16 X 1.25 GR5 DR 5560638 BOLT HEXHD M8 X 1.25 X 16MM 5560355 WASHER LOCK M8 975209 BOLT HEXHD M6 X 1.0 18MM 5560628 BOLT HEXHD M6 X 1.0 X 12MM 984169 NUT HEX M6 1.0 5560664 WASHER LOCK M6 0075516 PLATE, ACTUATOR MOUNT 0075519 WLDMT, ACTUATOR MOUNT 970369 BOLT HEXHD .313-18 1.00 5560031 NUT HEX LKG .313-18 Engine – Deutz SB80/SB85J Repair Parts – 93...
  • Page 103 Repair Parts – 94 SB80/SB85J...

  • Page 104: Exhaust And Air Cleaner - Deutz

    986299 WASHER FLAT .38 987119 WASHER LOCK .375 5560007 EXHAUST CLAMP 5550050 CLAMP WORM DRV #52 5560635 BOLT 8MM-1.25P 50MM 7630004 AIR INLET HOOD 7630016 ELBOW 60 DEG RUBBER 7630129 ELBOW 90 DEG RUBBER 7630140 FILTER MINDER KIT 7630313 2.30 FT HOSE 3 IN FLAME RES 7630689 AIR CLEANER 8140006 ELEMENT 8140012 DUST EJECTOR 8140014 RETAINER CLIP 8140017 COVER 0112400 Exhaust and Air Cleaner – Deutz SB80/SB85J Repair Parts – 95...
  • Page 105 Repair Parts – 96 SB80/SB85J...
  • Page 106 Engine Mounting Repair Parts – 97 0112946...
  • Page 107 Repair Parts – 98...

  • Page 108: Engine Mounting - Gm

    986019 WASHER, FLAT .250 986299 WASHER, FLAT .38 986259 WASHER, FLAT .500 987139 WASHER, LOCK .500 5093012 CUSHION CLAMP #28 (1-3/4) 5550030 CLAMP WORM DRV #32 5550038 CLAMP WORM DRV #28 5560004 NUT, LKG .250-20 5560033 NUT, LKG .375-16 5560039 NUT. LKG .500-13 5569945 SPEED NUT 1/4-20 J-STYLE CAGE 7630820 ELBOW, 1.75 90 DEGREE W/ OFFSET 7630821 ELBOW, 1.50 90 DEGREE 7630833 ELBOW, 1.75 90 DEGREE 7630835 REDUCER, TUBE END 1.50/1.25 101 5560083 1 FT TRIM-LOCK .125 RUBBER EDGE Engine Mounting – GM SB80/SB85J Repair Parts – 99...
  • Page 109 Repair Parts – 100 SB80/SB85J...
  • Page 110 Engine Repair Parts –101 0112947...
  • Page 111 Repair Parts – 102...

  • Page 112: Engine - Gm

    WASHER, FLAT .313 986299 WASHER, FLAT .38 986359 WASHER, FLAT .500 987119 WASHER, LOCK .375 987139 WASHER, LOCK .500 5550026 EXHAUST CLAMP 5554373 CLP MUFFLER .250 STEPPED 5560031 NUT, LKG .313-18 5560039 NUT, LKG .500-13 5560136 BOLT, HEXHD .500-13 1.25 GR5 LKG DR 5560138 BOLT, HEXHD .500-13 1.00 GR5 5560168 WASHER, HARD FLAT .500 SP 5560356 WASHER, LOCK M10 5560362 BOLT, HEXHD .500-13 3.25 GR5 5560364 WASHER, FLAT M10 5560625 BOLT, 10MM-1.50P 20MM 7624764 ENGINE, GM 2.4 T3 7630117 ENGINE MOUNT Engine – GM SB80/SB85J Repair Parts – 103...
  • Page 113 Repair Parts – 104 SB80/SB85J...

  • Page 114: Exhaust And Air Cleaner

    0112886 SPACER, .50 OD X .43 ID (.035) 0112972 TUBE 90 DEGREE 2.25 OD 0182043 TUBE, AIR INLET 970309 BOLT, HEXHD .313-18 2.25 986269 WASHER, FLAT .313 5550050 CLAMP WORM DRV #52 5560031 NUT, LKG .313-18 7630024 HOOD, AIR INLET FOR AIR CLEANER 7630140 FILTER MINDER KIT 7630158 2.5 IN HOSE RADIATOR 2.5 ID BULK 7630755 AIR CLEANER 7630759 BRACKET AIR CLEANER 7630796 DIFFUSER DISK SUPERTRAP (12 PACK) 7630797 MUFFLER ADAPTER, SUPERTRAP 7630838 REDUCER STRAIGHT 2.50/2.25 ID 0112949 Exhaust and Air Cleaner – GM SB80/SB85J Repair Parts – 105...
  • Page 115 Repair Parts – 106 SB80/SB85J...
  • Page 116 Cowling Repair Parts – 107 A11034A...
  • Page 117 Repair Parts –110 Cowling A11034A...

  • Page 118: Cowling

    BumPeR 5560137 SPeed nut .313-18 5560168 waSheR haRd flat .500 SP 5560222 waSheR haRd flat .375 SP 5560311 BallStud gaS SPRing 5560609 ScR tRhd 10-24 .50 5560610 ScR tRhd 10-24 1.25 101 0073481 coveR aSSemBly 102 0110042 ShRoud wldmt 103 0112268 coveR aSSy 201 0073158 SPaceR SandBlaSt 202 0111756 ShRoud, inneR intake 203 0111757 aiR intake ShRoud wldmt 204 0112397 wldmt, coveR 205 5560645 Bolt .375-15 5.00 gR5 Cowling SB80/SB85J Repair Parts – 109...
  • Page 119 Repair Parts – 110 SB80/SB85J...
  • Page 120 Placards and Decals Repair Parts – 111 A11044H...
  • Page 121 Repair Parts – 112...

  • Page 122: Placards And Decals

    0073224 DECAL, NOTICE mANUAL REORDER 0190988 PLACARD, GROUND CONTROL INSTRUCTIONS 0190988E PLACARD, GROUND CONTROL INSTRUCTIONS - CE ONLy 0190988f PLACARD, GROUND CONTROL INSTRUCTIONS - fRENCH ONLy 0190988P PLACARD, GROUND CONTROL INSTRUCTIONS - SPANISH ONLy 0190988w PLACARD, GROUND CONTROL INSTRUCTIONS - SwEDISH ONLy 0190988D PLACARD, GROUND CONTROL INSTRUCTIONS - DUTCH ONLy 0190988G PLACARD, GROUND CONTROL INSTRUCTIONS - GERmAN ONLy 5560080 BUmPER 7050004 RECORD POUCH 0072531 DECAL, DANGER ELECTRICAL HAZARD 7030003 DECAL, LUBE RECOmmENDATIONS 0070921 PLACARD, 125 VOLT 15 AmPS 0073043 DECAL, OPERATING mANUAL ENCLOSED 0073139 CRANKCASE OIL TAG – USED fOR SHIPPING ONLy 0074311 DECAL, DANGER CyLINDER fAILURE – 1 PER CyLINDER 9980013 0190989 DECAL, DANGER DO NOT REACH ( QTy 3 fOR CE mACHINE) Placards and Decals SB80/SB85J Repair Parts – 113...
  • Page 123 DECAL PRE-START INSTR - DUTCH ONLy 0162328D DECAL PRE-START INSTR - DUTCH ONLy 0162329G DECAL PRE-START INSTR - GERmAN ONLy 0162328G DECAL PRE-START INSTR - GERmAN ONLy DECAL, CE NOISE LEVEL - CE ONLy 0161410 DECAL, DANGER ROTATING PARTS 0151410E DECAL DNGR ROTATING PARTS - CE ONLy 0151410f DECAL DNGR ROTATING PARTS - fRENCH ONLy 0151410P DECAL DNGR ROTATING PARTS -SPANISH ONLy 0151410w DECAL DNGR ROTATING PARTS - SwEDISH ONLy 0151410D DECAL DNGR ROTATING PARTS - DUTCH ONLy 0151410G DECAL DNGR ROTATING PARTS - GERmAN ONLy 0112188 DECAL, LIfT TIE DOwN LOCATION 0075235 DECAL, SIDE LOADING PLACARD, PLATfORm CAPACITy (CONSULT fACTORy) 101 0112475 DECAL, SB85J LOGO 103 DECAL, wHEEL LOADING fIXED AXLE – SB80 ONLy 301 0071926 DECAL, DIESEL fUEL – CUmmINS ENGINE Placards and Decals Repair Parts – 114 SB80/SB85J...
  • Page 124 PLACARD DANGER fOAm fILLED TIRES - fRENCH ONLy OPTION 0073298P PLACARD DANGER fOAm fILLED TIRES - SPANISH ONLy OPTION 0073298w PLACARD DANGER fOAm fILLED TIRES - SwEDISH ONLy OPTION 0073298D PLACARD DANGER fOAm fILLED TIRES - DUTCH ONLy OPTION 0073298G PLACARD DANGER fOAm fILLED TIRES -GERmAN ONLy OPTION 605 0081441 DECAL, CAUTION LIQUID wITHDRAwL – OPTION 606 0082164 DANGER, DO NOT RIDE – OPTION 607 0090493 DECAL, DUAL fUEL INSTRUCTIONS – OPTION 608 0072203 DECAL, TOwING INSTRUCTIONS – OPTION 609 0082203 DECAL, DANGER CRUSHING HAZARD – OPTION 610 0082160 PLACARD, DANGER TOw PACKAGE – OPTION 703 DECAL, wHEEL LOADING fIXED AXLE – T85J ONLy 801 0074209 DECAL PRESTART INSTRUCTIONS 802 0074210 DECAL DANGER ELEC/TIPPING HAZARD Placards and Decals SB80/SB85J Repair Parts – 115...
  • Page 125 Repair Parts – 116 SB80/SB85J...

  • Page 126: Gear Hub - Auburn Gear

    33 - Torque 15-45 ft lbs 32 - Torque 15-45 ft lbs 12 - Torque 45-50 ft lbs J m 716610 J m 515610 J m 716649 J m 515649 20 - Torque 10-20 ft lbs AWV00218 Gear Hub – Auburn Gear SB80/SB85J Repair Parts – 117...
  • Page 127 8070149 O-RING 8010143 PLUNGER 8010080 DISENGAGE COVER 8070168 CAPSCREw, HEX HEAD 0112221 PRImARy CARRIER 0112222 SECONDARy CARRIER 0112223 RING GEAR 8010279 THRUST wASHER 0112224 DISENGAGE SPRING 0112225 8010280 wHEEL BOLT 0112226 INPUT SHAfT 8010281 SHIPPING PLUG 8010138 COUPLING 0112227 PIPE PLUG 8010028 PIPE PLUG 8010021 mAGNETIC PLUG Gear Hub – Auburn Gear Repair Parts – 118 SB80/SB85J...

  • Page 128: Swing Drive - Perfection Gear

    Swing Drive – Perfection Gear 0112233 Swing Drive – Perfection Gear SB80/SB85J Repair Parts – 119...
  • Page 129 PLANET GEAR 0112300 THRUST wASHER 0112301 IDLER PIN 0112303 BALL BEARING KIT ITEm OIL SEAL (NOT SOLD SEPARATELy) 0112304 ROLL PIN 3/8 ID X 2 0112305 RING GEAR, 72 TEETH 0112306 RING GEAR, 87 TEETH 0172053 PRESSURE VENT PLUG 0172050 PIPE PLUG 0112308 CAPSCREw 3/8-16 X 1-1/2 0112309 CAPSCREw 5/16-18 X 1/2 0112310 CAPSCREw 1/4-20 X 1/2 0112311 BEARING CUP 0112312 BEARING CONE 0112313 SNAP RING, INTERNAL 0112314 SNAP RING, EXTERNAL Swing Drive – Perfection Gear Repair Parts – 120 SB80/SB85J...

  • Page 130: Tires And Wheels

    Tires and Wheels Item Part No. Qty. Description 4X4, 15-625 fOAm fILLED TIRES AND wHEELS 0112657 TIRE AND wHEEL, fOAm fILLED RIGHT HAND DRIVE 0112658 TIRE AND wHEEL, fOAm fILLED LEfT HAND DRIVE 0073298 DECAL, DANGER fOAm fILLED TIRES 1, 2 Tires and Wheels SB80/SB85J Repair Parts – 121...
  • Page 131 Repair Parts – 122 SB80/SB85J...

  • Page 132: Section 2 - Hydraulics

    Hydraulics Fixed Axle Fixed Axle SB80/SB85J – Fixed Axle Hydraulics – ...
  • Page 133 Hydraulics –  SB80/SB85J...
  • Page 134 Chassis Hydraulics Hydraulics – 3 0112749...
  • Page 135 Hydraulics – 4 Chassis Hydraulics 0112749...

  • Page 136: Chassis Hydraulics

    HOSE -6-6S-6S 16 100R2 463374 HOSE -6-6S-6S 13 100R2 0070786 HOSE -6-6S-6S 19 100R2 5034102 FTg TEE UN-4S-4S 5034104 FTg TEE UN-6S-6S STL 0112830 HOSE -10-10S-10S 146.5 0112828 HOSE -10-10S-10S 70 100R16 Chassis Hydraulics SB80/SB85J – Fixed Axle Hydraulics – 5...
  • Page 137 Hydraulics – 6 SB80/SB85J...
  • Page 138 Hydraulics – 7 Turntable Hydraulics 0112742...
  • Page 139 Hydraulics – 8 Turntable Hydraulics 0112742...

  • Page 140: Turntable Hydraulics

    5074404 LOCKNUT, BULKHEAD (-8) 0040276 HOSE -4-4S-4S 20.5 100R1 0070765 HOSE -4-4S-4S 2 100R1 006027 HOSE-4-6S-6S 28 100R2 5560003 NUT HEX .375-16 LKG 503000 CLAMP 7002 CAPSCREW 1/4-20 .75 GR5 HH Turntable Hydraulics SB80/SB85J – Fixed Axle Hydraulics – ...
  • Page 141 HOSE 4-6S-6S 1.5 100R1 5560004 NUT .25-20 ESNA 0020281 HOSE 4-4S-4S 27.63 100R1 0111286 HOSE 4-6S-6S 84 100R2 0040276 HOSE 4-4S-4S 20.5 100R1 0075378 DECAL, SYSTEM PRESSURE 007537 DECAL, LEVER RELIEF PRESSURE 0075380 DECAL, SENSE PRESSURE Turntable Hydraulics Hydraulics – 10 SB80/SB85J...

  • Page 142: Hydraulic Oil Reservoir

    FTG ADPTR MALE-8N-8S STL-2404- 5036706 FTG TEE SWVL RUN-8S-8S STL 506306 FTG NUT-8S STL 5064002 FTG RDCR-8S-4S W/O NUT STL 7721612 REDUCER BUSHING-2X1-1/2 HEX HD 5037011 FTG ELB0SWVL-20S-20S STL-PH 2 0110360 Hydraulic Oil Reservoir SB80/SB85J – Fixed Axle Hydraulics – 11...
  • Page 143 Hydraulics – 12 SB80/SB85J...

  • Page 144: Proportional Control Valve

    FTG PL HEXHD-8B STL 5065705 FTG ADPTRSTRTHD-6B-4S STL 503603 FTG ELB45SWVL-4S-4S STL 506571 FTG ADPTRSTRTHD-12B-16S STL 5037003 FTG ELB0SWVL-4S-4S STL 503606 FTG ELB45SWVL-8S-8S STL 5035305 FTG ELB0STRTHD-6S-6S STL 5035705 FTG ELB45STRTHD-6B-6S STL 0111857 Proportional Control Valve SB80/SB85J – Fixed Axle Hydraulics – 13...
  • Page 145 Hydraulics – 14 SB80/SB85J...
  • Page 146 Proportional Control Valve INLET DRIVE#1 EXT/RET LIFT SWING DRIVE#2 OUTLET LOWER Inlet section Outlet section AW6010846 Proportional Control Valve SB80/SB85J – Fixed Axle Hydraulics – 15...
  • Page 147 O-ring seal kit for valve section 6010653 Solenoid cartridge, 12 volt DC - (black - 33 Hz) (includes cartridge, o-ring and orifice disc - must be installed as complete unit) 6010871 Outlet section 8010245 O-ring seal kit for valve section 8010273 Nut/washer 8010274 Set screw 0111857 Proportional Control Valve Hydraulics – 16 SB80/SB85J...

  • Page 148: Non-Proportional Control Valve

    FTG ADAPTER STRTHD LG-6B-6S 506305 FTG NUT -6S 5064001 FTG RDCRTUBE -6S-4S 5036703 FTG TEESWVLRUN -4S-4S 5065708 FTG ADAPTER STRTHD-8S-6S 7023 BOLT HEXHD .313-18 X .75 8710 WASHER LOCK .313 011275 Non-Proportional Control Valve SB80/SB85J – Fixed Axle Hydraulics – 17...
  • Page 149 Hydraulics – 18 SB80/SB85J...
  • Page 150 SHUTTLE VALVE SOLENOID VALVE SOLENOID VALVE COIL RELIEF VALVE RELIEF VALVE RELIEF VALVE RELIEF VALVE DOUBLE PO CHECK PERM PLUG FLUSH HEAD PLUG ORIFICE .035 VALVE BODY ORIFICE .070 601141 Non-Proportional Control Valve SB80/SB85J – Fixed Axle Hydraulics – 1...
  • Page 151 Hydraulics – 20 SB80/SB85J...

  • Page 152: Ac Generator Valve

    601801 FLOW CONTROL VALVE CARTRIDGE 6010510 SHUTTLE VALVE CARTRIDGE 5065803 LONG STRAIGHT THREAD ADAPTER 5037003 SWIVEL NUT 0° ELBOW 5035306 STRAIGHT THREAD 0° ELBOW 5035320 STRAIGHT THREAD 0° ELBOW AW0152831 AC Generator Valve SB80/SB85J – Fixed Axle Hydraulics – 21...
  • Page 153 Hydraulics – 22 SB80/SB85J...

  • Page 154: Centerpost

    FTG ADPTRSTRTHD-4B-4S STL 5065707 FTG ADPRTSTRTHD-6B-6S STL 506570 FTG ADPTRSTRTHD-8B-8S STL 5065710 FTG ADPTRSTRTHD-10B-8S STL 5067012 FTG ADPTRSTRTHD-16B-10S STL 556003 NUT LKG .500-13 7714203 PIPE PLUG, 3/8 NPT SQ HD BLK 0112747 Centerpost SB80/SB85J – Fixed Axle Hydraulics – 23...
  • Page 155 Hydraulics – 24 SB80/SB85J...

  • Page 156: Cylinder, Extension - Gbi

    WEAR RING - (NOT SOLD SEPARATELY) KIT ITEM WIPER, AN - (NOT SOLD SEPARATELY) 6010116 CARTRIDGE HOLDING VALVE - (PRESET BY FACTORY, DO NOT RESET) 007118 SEAL REPAIR KIT AWV00226 Cylinder, Extension – GBI SB80/SB85J – Fixed Axle Hydraulics – 25...
  • Page 157 Hydraulics – 26 SB80/SB85J...

  • Page 158: Cylinder, Lift

    Cylinder, Lift Item Part No. Qty. Description 0110168 LIFT CYLINDER 0112380 CYLINDER, LIFT 5065707 STRAIGHT THREAD ADAPTER 506570 STRAIGHT THREAD ADAPTER AW0110168 Cylinder, Lift SB80/SB85J – Fixed Axle Hydraulics – 27...
  • Page 159 Hydraulics – 28 SB80/SB85J...

  • Page 160: Cylinder, Lift - Rosenboom

    ROD WIPER - (NOT SOLD SEPARATELY) KIT ITEM WEARBAND - (NOT SOLD SEPARATELY) KIT ITEM WEARBAND - (NOT SOLD SEPARATELY) KIT ITEM LOCKING INSERT - (NOT SOLD SEPARATELY) AW0112380 Cylinder, Lift – Rosenboom SB80/SB85J – Fixed Axle Hydraulics – 2...
  • Page 161 Hydraulics – 30 SB80/SB85J...

  • Page 162: Cylinder, Master Level

    O-RING - (NOT SOLD SEPARATELY) KIT ITEM BACKUP RING - (NOT SOLD SEPARATELY) KIT TIEM ROD WIPER - (NOT SOLD SEPARATELY) KIT TIEM ROD SEAL - (NOT SOLD SEPARATELY) 0172223 Cylinder, Master Level SB80/SB85J – Fixed Axle Hydraulics – 31...
  • Page 163 Hydraulics – 32 SB80/SB85J...

  • Page 164: Cylinder, Slave Level

    ROD WIPER - (NOT SOLD SEPARATELY) KIT ITEM WEARBAND - (NOT SOLD SEPARATELY) KIT ITEM WEARBAND - (NOT SOLD SEPARATELY) KIT ITEM LOCKING INSERT - (NOT SOLD SEPARATELY) 4 12 AWV00290 Cylinder, Slave Level SB80/SB85J – Fixed Axle Hydraulics – 33...
  • Page 165 Hydraulics – 34 SB80/SB85J...

  • Page 166: Cylinder, Steering

    KIT ITEM WEAR-RING - (NOT SOLD SEPARATELY) 60153 SNAP RING PLUG SET SCREW 601540 NUT, COLLAR FULL KIT ITEM PISTON SEAL - (NOT SOLD SEPARATELY) BLEEDER VALVE 2506 BEARING O-RING 0112777 Cylinder, Steering SB80/SB85J – Fixed Axle Hydraulics – 35...
  • Page 167 Hydraulics – 36 SB80/SB85J...
  • Page 168 O-RING - (NOT SOLD SEPARATELY) KIT ITEM BACKUP RING - (NOT SOLD SEPARATELY) KIT ITEM ROD WIPER - (NOT SOLD SEPARATELY) KIT ITEM ROD SEAL - (NOT SOLD SEPARATELY) 6010606 CARTRIDGE COUNTERBALANCE 6047114 Cylinder, Jib – TB85J SB80/SB85J – Fixed Axle Hydraulics – 37...
  • Page 169 Hydraulics – 38 SB80/SB85J...

  • Page 170: Emergency Power Unit

    EMERGENCY POWER UNIT 6020058 EMERGENCY POWER MOTOR/PUMP 806026 PUMP 806027 MOTOR 4586 COUPLING 5037006 SWIVEL NUT 0° ELBOW 5035305 STRAIGHT THREAD 0° ELBOW 506570 STRAIGHT THREAD ADAPTER (OUT) (IN) AW0072940 Emergency Power Unit SB80/SB85J – Fixed Axle Hydraulics – 3...
  • Page 171 Hydraulics – 40 SB80/SB85J...

  • Page 172: Hydraulic Pump And Fittings

    REPLACEMENT COMPENSATOR 5038005 BEADED 0° ELBOW 5065718 STRAIGHT THREAD ADAPTER 503606 SWIVEL NUT 45° ELBOW 5065710 STRAIGHT THREAD ADAPTER 5035303 STRAIGHT THREAD 0° ELBOW 5037006 SWIVEL NUT 0° ELBOW 0111578 Hydraulic Pump and Fittings SB80/SB85J – Fixed Axle Hydraulics – 41...
  • Page 173 Hydraulics – 42 SB80/SB85J...

  • Page 174: Sense Line Dump Valve

    8601 WASHER FLAT .250 5035318 FTG ELB0STRTHD-6B-4S 5037003 FTG ELB0SWVL-4S-4S STL 5065705 FTG ADPTR STRTHD-6B-4S STL 5560004 NUT HEX LKG .250-20 60104 VALVE ASSY 3WAY 10 VOLT SINGLE 0112703 Sense Line Dump Valve SB80/SB85J – Fixed Axle Hydraulics – 43...
  • Page 175 Hydraulics – 44 SB80/SB85J...

  • Page 176: Hydraulic Warm-Up Valve

    SEAL REPAIR KIT 6010472 REPLACEMENT CARTRIDGE 3040473 REPLACEMENT SOLENOID, 10 VOLT DC 6010083 SHUTTLE VALVE 5065705 STRAIGHT THREAD ADAPTER 5035318 STRAIGHT THREAD 0° ELBOW 5076301 UNION 5037003 SWIVEL NUT 0° ELBOW AW0073072 Hydraulic Warm-Up Valve SB80/SB85J – Fixed Axle Hydraulics – 45...
  • Page 177 Hydraulics – 46 SB80/SB85J...

  • Page 178: Motion Control Valve, Drive

    Motion Control Valve, Drive 0112807 Motion Control Valve, Drive SB80/SB85J – Fixed Axle Hydraulics – 47...
  • Page 179 FTG ELB0STRTHD-10S-10S STL 5036807 FTG TEE SWVL BR-10S-10S STL BLT CARR .375-16 4.5 RDSQNK 8711 WASHER LOCK .375 MDM 862 WASHER FLAT .375 8410 NUT HEXHD .375-16 BLT CARR .375-16 1.25 RDSQNK Motion Control Valve, Drive Hydraulics – 48 SB80/SB85J...

  • Page 180: Motion Control Valve, Turntable Rotation

    Seal repair kit 6010255 Sequence valve cartridge - (factory preset, do not reset) 6010256 Counterbalance cartridge - (factory preset, do not reset) 6010531 Shuttle valve 0150562 Seal repair kit AW6010216 Motion Control Valve, Turntable Rotation SB80/SB85J – Fixed Axle Hydraulics – 4...
  • Page 181 Hydraulics – 50 SB80/SB85J...

  • Page 182: Pressure Manifold

    STRAIGHT THREAD ADAPTER 503605 SWIVEL NUT 45° ELBOW 5036703 SWIVEL NUT RUN TEE 5036505 STRAIGHT THREAD BRANCH TEE 5063703 5064001 TUBE END REDUCER 506305 FITTING NUT 5035310 STRAIGHT THREAD 0° ELBOW AW0111879 Pressure Manifold SB80/SB85J – Fixed Axle Hydraulics – 51...
  • Page 183 Hydraulics – 52 SB80/SB85J...

  • Page 184: Four Wheel Steer Valve

    Four Wheel Steer Valve Item Part No. Qty. Description 0112821 VALVE, 4 WHEEL STEER 601144 SEAL KIT 601558 COIL 5065707 FTG ADPTR STRTHD-6B-6S STL 5065805 FTG ADPTR STRTHD-LG -6B-6S STL 0112826 Four Wheel Steer Valve SB80/SB85J – Fixed Axle Hydraulics – 53...
  • Page 185 Hydraulics – 54 SB80/SB85J...

  • Page 186: Speed Shift Valve

    Item Part No. Qty. Description 5035305 FTG ELB0STRTHD-6B-6S STL 5035318 FTG ELB0STRTHD-6B-4S 5066705 FTG TEE SWVL RUN-6S-6S STL 5065705 FTG ADPTR STRTHD-6B-4S STL 6010610 VALVE 601113 CARTRIDGE WITH COIL 011282 Speed Shift Valve SB80/SB85J – Fixed Axle Hydraulics – 55...
  • Page 187 Hydraulics – 56 SB80/SB85J...

  • Page 188: Oil Return Filter

    Description 011202 HYDRAULIC OIL RETURN FILTER 5080044 FILTER – INCLUDES ELEMENT AND MANIFOLD 5080017 FILTER ELEMENT 5080011 FILTER GAUGE 5037011 SWIVEL NUT 0 DEGREE ELBOW 5065721 STRAIGHT THREAD ADAPTER AW0112029 Oil Return Filter SB80/SB85J – Fixed Axle Hydraulics – 57...
  • Page 189 Hydraulics – 58 SB80/SB85J...

  • Page 190: Front Transmission Valve

    5036705 FTG TEE SWVL RUN-6S-6S STL 5037005 FTG ELB0SWVL-6S-6S STL 5037007 FTG ELB0SWVL-10S-10S STL 5065734 FTG ADPTR STRTHD-4B-6S STL 5065807 FTG ADPRT STRTHD LG-10B-10S STL 601056 TRANSMISSION VALVE PACKAGE 0112805 Front Transmission Valve SB80/SB85J – Fixed Axle Hydraulics – 5...
  • Page 191 Hydraulics – 60 SB80/SB85J...

  • Page 192: Rear Transmission Valve

    FTG ELB45STRTHD-10B-10S STL 5037005 FTG ELB0SWVL-6S-6S STL 5037007 FTG ELB0SWVL-10S-10S STL 5065710 FTG ADPTR STRTHD-10B-8S STL 5065734 FTG ADPTR STRTHD-4B-6S STL 5065807 FTG ADPTR STRTHD LG-10B-10S STL 601056 TRANSMISSION VALVE PACKAGE 0112806 Rear Transmission Valve SB80/SB85J – Fixed Axle Hydraulics – 61...
  • Page 193 Hydraulics – 62 SB80/SB85J...

  • Page 194: Chassis Accumlator

    ACCUMULATOR, SHIPPED UNCHARGED – CHARGE TO 300 PSI WITH DRY NITROGEN BEFORE USE 5076003 ADAPTER STRAIGHT -12SAE TO -8SAE FEMALE 6010635 CHECK VALVE, WITH ORIFICE 506570 ADAPTER STRAIGHT -8SAE TO -8JIC 0181083 Chassis Accumulator SB80/SB85J – Fixed Axle Hydraulics – 63...
  • Page 195 Hydraulics – 64 SB80/SB85J...

  • Page 196: Section 3 - Electrical

    Electrical Fixed Axle Fixed Axle SB80/SB85J Electrical – ...
  • Page 197 Electrical –  SB80/SB85J...
  • Page 198 Turntable Electrical Cummins Electrical – 3 SB80 0112769...
  • Page 199 Turntable Electrical Cummins Electrical – 4 SB80 0112769...
  • Page 200 Turntable Electrical Cummins Electrical – 5 SB80 0112769...
  • Page 201 Electrical – 6...

  • Page 202: Turntable Electrical, Cummins - Sb80

    WASHER LOCK #10 011244 WIRING BOX SUB ASSEMBLY 011288 TURNTABLE WIRE ASSEMBLY 3040534 PDM MODULE M. SCREW #6-32 X 1 LG TRUSS HD 98349 WASHER #6 MEDIUM LOCK 986159 WASHER #6 FLAT 984009 NUT #6-32 HEX 3044146 TERM, #10 STUD INS 22/18 WIRE 3040046 TERM, .250 MALE SLIP-ON F.I. 22/18 WIRE 304012 HORN CAPSCREW 1/4-20 X 1 LG HH 001545 JUMPER WIRE 3040082 TERM, .250 MALE SLIP ON F.I. 16/14 WIRE 3044162 TERM, 1/4 STUD INS. 16/14 WIRE 3040122 EPS/ANTI-RESTART MODULE 94239 SCREW RHD #6-32 .50 005268 WIRE 2/0 R35 R35 13 BLK Turntable Electrical, Cummins – SB80 SB80/SB85J Electrical – ...
  • Page 203 Electrical – 8 SB80/SB85J...
  • Page 204 Turntable Electrical Deutz Electrical – 9 SB80 0112860...
  • Page 205 Turntable Electrical Deutz Electrical – 10 SB80 0112860...
  • Page 206 Turntable Electrical Deutz Electrical – 11 SB80 0112860...
  • Page 207 Electrical – 12...

  • Page 208: Turntable Electrical, Deutz - Sb80

    TERM, #10 STUD, INS 22/18 WIRE 3040046 TERM, .250 MALE SLIP-ON F.I. 22/18 WIRE 3040127 HORN 970049 BOLT HEXHD .250-20 1.00 GR5 0151919 JUMPER WIRE 0151371 JUMPER WIRE 0071545 JUMPER WIRE 3040082 TERM, .250 MALE SLIP-ON F.I. 16/14 3044162 TERM, 1/4 STUD INS. 16/14 WIRE 5093010 CLAMP 3030122 ENGINE PROTECTION MODULE HIGH 974239 SCREW RHD #6-32 .50 984009 NUT HEX 6-32 PLATED 986159 WASHER FLAT #6 3070039 TEMP SENSOR M18 X 1.5 HIGH 5569837 WASHER FLAT M18 COPPER 0075268 WIRE 2/0 R375 R375 13 BLACK Turntable Electrical, Deutz – SB80 SB80/SB85J Electrical – 13...
  • Page 209 Electrical – 14 SB80/SB85J...
  • Page 210 Turntable Electrical Cummins Electrical – 15 SB85J 0112743...
  • Page 211 Turntable Electrical Cummins Electrical – 16 SB85J 0112743...
  • Page 212 Turntable Electrical Cummins Electrical – 17 SB85J 0112743...
  • Page 213 Electrical – 18...

  • Page 214: Turntable Electrical, Cummins - Sb85J

    Turntable Electrical, Cummins – SB85J Item Part No. Qty. Description 0112745 GROUND CONTROL PANEL ASSEMBLY 3050002 BATTERY 3050008 BATTERY HOLDDOWN 3050004 BATTERY HOLDDOWN BOLT 3040049 SWITCH, BATTERY DISCONNECT 0073089 PLACARD 0073051 BRACKET, BATTERY DISCONNECT 3040268 BOOT 3040469 RELAY SPDT 12V 30AMP 0110529 BATTERY WIRE 3040506 SOLENOID 0070705 BATTERY WIRE 0080483 BATTERY WIRE 3020040 TILT ALARM SENSOR 5093002 CLAMP...
  • Page 215 Electrical – 20 SB80/SB85J...
  • Page 216 Turntable Electrical Duetz Electrical – 21 SB85J 0112756...
  • Page 217 Turntable Electrical Duetz Electrical – 22 SB85J 0112756...
  • Page 218 Turntable Electrical Duetz Electrical – 23 SB85J 0112756...
  • Page 219 Electrical – 24...

  • Page 220: Turntable Electrical, Deutz - Sb85J

    Turntable Electrical, Deutz – SB85J Item Part No. Qty. Description 0112758 GROUND CONTROL PANEL ASSEMBLY 3050002 BATTERY 3050008 BATTERY HOLDDOWN 3050004 BATTERY HOLDDOWN BOLT 3020049 SWITCH, BATTERY DISCONNECT 0073089 PLACARD 0073051 BRACKET, BATTERY DISCONNECT 3040268 BOOT 0110529 BATTERY WIRE 6040506 SOLENOID 0151160 BATTERY WIRE 0080483 BATTERY WIRE 3020040 TILT ALARM SENSOR 5093000 CLAMP 0072323 BATTERY WIRE...
  • Page 221 Electrical – 26 SB80/SB85J...
  • Page 222 Turntable Electrical GM Electrical – 27 SB85J 0112991...
  • Page 223 Turntable Electrical GM Electrical – 28 SB85J 0112991...
  • Page 224 Turntable Electrical GM Electrical – 29 SB85J 0112991...
  • Page 225 Electrical – 30...

  • Page 226: Turntable Electrical, Gm - Sb85J

    Turntable Electrical, GM – SB85J Item Part No. Qty. Description 0112992 GROUND CONTROL PANEL ASSEMBLY 3050002 BATTERY 3050008 BATTERY HOLDDOWN 3050004 BATTERY HOLDDOWN BOLT 3020049 SWITCH, BATTERY DISCONNECT 0073089 PLACARD 0073051 BRACKET, BATTERY DISCONNECT 3040268 BOOT 0182184 BRACKET, ECU/FUSE BLK MNTG 0110529 BATTERY WIRE 6040506 SOLENOID 0070705 BATTERY WIRE 0080483 BATTERY WIRE 3020040 TILT ALARM SENSOR 5093004 CLAMP...
  • Page 227 Electrical – 32 SB80/SB85J...
  • Page 228 Turntable Electrical Electrical – 33 0112845...
  • Page 229 Turntable Electrical Electrical – 34 0112845...
  • Page 230 Turntable Electrical Electrical – 35 0112845...
  • Page 231 Electrical – 36...
  • Page 232 TERM, #10 STUD INS 22/18 WIRE 3040046 TERM, .250 MALE SLIP-ON F.I. 22/18 WIRE 3040127 HORN CAPSCREW 1/4-20 X 1 LG HH 0151919 JUMPER WIRE 0151371 JUMPER WIRE 0071545 JUMPER WIRE 3040082 TERM, .250 MALE SLIP ON F.I. 16/14 WIRE 3044162 TERM, 1/4 STUD INS. 16/14 WIRE 3040122 EPS/ANTI-RESTART MODULE 974239 SCREW RHD #6-32 .50 0075268 WIRE 2/0 R375 R375 13 BLK 986159 WASHER, FLAT #6 3070039 TEMP SENSOR M18 X 1.5 HIGH 5569837 WASHER FLAT M18 COPPER 0075268 WIRE 2/0 R375 R375 13 BLK 0071556 WIRE 16 R101 FEM250I 24 0073642 WIRE 16 FEM250I FEM250I 10 Turntable Electrical – CE SB80/SB85J Electrical – 37...
  • Page 233 Turntable Electrical – CE Item Part No. Qty. Description 0071534 WIRE 18 R101 FEM188I 21 0073071 WIRE 18 R61 FEM 250F1 28 3046972 TERM FEM188I 22/18 3040047 TERM FEM250I 22/18 Turntable Electrical – CE Electrical – 38 SB80/SB85J...
  • Page 234 Main Boom Electrical Electrical – 39 SB80 0112858...
  • Page 235 Main Boom Electrical Electrical – 40 SB80 0112858...
  • Page 236 Main Boom Electrical Electrical – 41 SB80 0112858...
  • Page 237 Electrical – 42...

  • Page 238: Main Boom Electrical - Sb80

    WIRING BOX SUB ASSEMBLY 0112788 TURNTABLE WIRE ASSEMBLY 0071800 FOOTSWITCH ASSEMBLY 0112850 PLATFORM CONTROL BOX 3044854 TERM R101 12/10 3046972 TERM FEM1881 22/18 3040047 TERM FEM 250FI 22/18 0070747 WIRE 16 R61 R61 3 5093008 CLAMP (1.06) 5093010 CLAMP (1.50) 3044142 TERM R 61 22/18 970029 BOLT 1/4-20 X .75 LG 986019 WASHER 1/4 FLAT 987009 WASHER 1/4 MEDIUM LOCK 5560004 NUT 1/4-20 ESNA 970049 BOLT 1/4-20 X 1 LG 3044146 TERM R101 22/18 Main Boom Electrical – SB80 SB80/SB85J Electrical – 43...
  • Page 239 Electrical – 44 SB80/SB85J...
  • Page 240 Main Boom Electrical Electrical – 45 SB85J 0112738...
  • Page 241 Main Boom Electrical Electrical – 46 SB85J 0112738...
  • Page 242 Main Boom Electrical Electrical – 47 SB85J 0112738...
  • Page 243 Electrical – 48...

  • Page 244: Main Boom Electrical - Sb85J

    Main Boom Electrical – SB85J Item Part No. Qty. Description 0112744 WIRING BOX SUB ASSEMBLY 0112788 TURNTABLE WIRE ASSEMBLY 0071800 FOOTSWITCH ASSEMBLY 0112739 PLATFORM CONTROL BOX 3044854 TERM R101 12/10 3046972 TERM FEM1881 22/18 3040047 TERM FEM 250FI 22/18 0070747 WIRE 16 R61 R61 3 5093008 CLAMP (1.06) 5093010 CLAMP (1.50) 3044142 TERM R 61 22/18 0112798 PLATFORM/JIB SELECTOR WIRE ASSEMBLY 970029 BOLT 1/4-20 X .75 LG 986019 WASHER 1/4 FLAT 987099 WASHER 1/4 MEDIUM LOCK...
  • Page 245 Electrical – 50 SB80/SB85J...
  • Page 246 USE EXISTING HOLE 2.50 NOTE 4 PLAT/JIB SEL 5.00 18/19 .219 FOOTSWITCH 12/8 FRONT VIEW WIRING BOX TOP VIEW PLATFORM CONTROL BOX COVER OPEN INSTALL OVER TYP 2 PLCS IN LINE ROTATOR HOSES INSTALL OVER WIRES AND HOSES (60") NOTES: DETAIL "B"...
  • Page 247 LIFT/SWING SWITCH WIRE DRIVE SPEED SWITCH WIRE 18/19 #1 CONDUCTOR WIRE EXISTING WIRE FROM TERMINAL ENGINE WIRE ASSY SNORKEL B. REX BRAND REX DESCRIPTION WIRING BOX WIRE NO. WIRE NO. WIRE COLOR RANGE (LOW MOTOR SPD) BLACK/RED ITEM 6 LEVEL - DOWN BLUE/RED ITEM 6 LEVEL - UP...
  • Page 248 PLATFORM BOX FOOTSWITCH RELAY 160C FOOT SWITCH EXISTING 18/19 #1 CONDUCTOR WIRE JUMPER SNORKEL B. REX BRAND REX TERMINAL DESCRIPTION WIRE NO. WIRE NO. WIRE COLOR PLATFORM BOX RANGE (LOW MOTOR SPD) BLACK/RED ITEM 6 LEVEL - DOWN BLUE/RED ITEM 6 LEVEL - UP ORANGE/RED ITEM 6...
  • Page 249 Electrical – 54...

  • Page 250: Main Boom Electrical - Ce

    BOLT, HEXHD .375-16 .625 5569003 GROMMET .188 ID .438OD .125-AN9 3044071 TERM BUTT CONN INSUL 16/14 0071812 WIRE 16 R10 FEM250FI 18 0071556 WIRE 16 R10I FEM250FI 24 0182065 WIRE 16 MALE250FI FEM250FI 6 0112646 BOOM ANGLE SWITCH ASSEMBLY 0112632 BRACKET, FRONT SWITCH 0112633 BRACKET, BACK SWITCH 970589 BOLT, .375-16 X 4.50 LG 974739 SCREW, RHD #10-24 X 1.75 LG 986009 WASHER, FLAT #10 5560033 NUT, 3/8-16 LOCK 3044070 TERM BUTT 22/18 3040300 CONNECTOR, .500 .188-.313 3040070 NUT, LKG .500 HUB 3040286 PLUG, 2.00 HOLE Main Boom Electrical – CE SB80/SB85J Electrical – 55...
  • Page 251 Electrical – 56 SB80/SB85J...

  • Page 252: Lower Controls - Sb80

    Lower Controls – SB80 0112976 Lower Controls – SB80 SB80/SB85J Electrical – 57...
  • Page 253 Lower Controls – SB80 0112976 Lower Controls – SB80 Electrical – 58 SB80/SB85J...
  • Page 254 WIRE 12 R6 R6 6 0240483 WIRE 16 R61 R101 8 3020013 SWITCH TOGGLE SPST ON OFF SEALED 3020016 SWITCH TOGGLE SPDT (ON) OFF (ON) 3020018 SWITCH TOGGLE DPDT (ON) OFF (ON) 3020087 KEY SWITCH SINGLE CODE 3020048 SWITCH TOGGLE 4PDT (ON/ON) SELAED 3020081 SWITCH TOGGLE DPDT (M/NONE/ON) SEALED 3040348 KNOB RHEOSTAT 3040535 CIRCUIT BREAKER 3AMP 3070003 AMMETER 5560004 NUT, 1/4-20 ESNA 5093006 CLAMP, CUSHION #15 (15/16) CAPSCREW 1/4-20 X 3/4 LG HH 986019 WASHER 1/4 FLAT 300489 TERMINAL STRIP #10 STUD 6 CIR 5560673 SCREW THREAD #10-24 1.00 5560034 NUT LOCKING #10-24 Lower Controls – SB80 SB80/SB85J Electrical – 59...
  • Page 255 Electrical – 60 SB80/SB85J...

  • Page 256: Lower Controls, Cummins - Sb80

    Lower Controls, Cummins – SB80 Item Part No. Qty. Description 0112976 LOWER CONTROL PANEL 3070040 TEMPERATURE GAUGE 0083300 EPS WIRE ASSEMBLY 0112414 ENGINE WIRE ASSEMBLY 0112856 Lower Controls, Cummins – SB80 SB80/SB85J Electrical – 61...
  • Page 257 Lower Controls, Cummins – SB80 0112758 Lower Controls, Cummins – SB80 Electrical – 62 SB80/SB85J...

  • Page 258: Lower Controls, Deutz - Sb80

    Lower Controls, Deutz – SB80 Item Part No. Qty. Description 0112976 LOWER CONTROL PANEL 3070041 TEMPERATURE GAUGE 0083300 EPS WIRE ASSEMBLY 0112167 ENGINE WIRE ASSEMBLY 0112857 Lower Controls, Deutz – SB80 SB80/SB85J Electrical – 63...
  • Page 259 Lower Controls, Deutz – SB80 0112857 Lower Controls, Deutz – SB80 Electrical – 64 SB80/SB85J...

  • Page 260: Lower Controls - Sb85J

    Lower Controls – SB85J 0112977 Lower Controls – SB85J SB80/SB85J Electrical – 65...
  • Page 261 Lower Controls – SB85J 0112977 Lower Controls – SB85J Electrical – 66 SB80/SB85J...
  • Page 262 Lower Controls – SB85J Item Part No. Qty. Description 0060373 JUMPER, SWITCH TERMINAL STRAP 0070730 WIRE 16 R61 R61 5.5 0071588 WIRE 12 R61 R81 10 0070746 WIRE 16 R61 R61 9 0070747 WIRE 16 R61 R61 3 0070753 WIRE 16 R61 R61 12 0071541 WIRE 12 R61 R101 14 0070735 WIRE 12 R 61 R101 24 0074592 WLDMT GROUND CONTROL PANEL AND HINGE 0082002 RHEOSTAT SUB ASSEMBLY 0112559 PLACARD GROUND CONTROL 3020020 SWITCH EMERGENCY STOP PUSH/PULL 0070742 WIRE 12 R61 R61 8-REV K 0111477 WIRE 16 R61 R61 10 DIO 0181104 WIRE 12 R6 R6 6 0240483...
  • Page 263 Electrical – 68 SB80/SB85J...

  • Page 264: Lower Controls, Cummins - Sb85J

    Lower Controls, Cummins – SB85J Item Part No. Qty. Description 0112977 LOWER CONTROL PANEL 3070040 TEMPERATURE GAUGE 0083300 EPS WIRE ASSEMBLY 0112414 ENGINE WIRE ASSEMBLY 0112745 Lower Controls, Cummins – SB85J SB80/SB85J Electrical – 69...
  • Page 265 Lower Controls, Cummins – SB85J 0112745 Lower Controls, Cummins – SB85J Electrical – 70 SB80/SB85J...

  • Page 266: Lower Controls, Deutz - Sb85J

    Lower Controls, Deutz – SB85J Item Part No. Qty. Description 0112977 LOWER CONTROL PANEL 3070041 TEMPERATURE GAUGE 0083300 EPS WIRE ASSEMBLY 0112167 ENGINE WIRE ASSEMBLY 0112758 Lower Controls, Deutz – SB85J SB80/SB85J Electrical – 71...
  • Page 267 Lower Controls, Deutz – SB85J 0112758 Lower Controls, Deutz – SB85J Electrical – 72 SB80/SB85J...

  • Page 268: Lower Controls, Gm - Sb85J

    Lower Controls, GM – SB85J 0112992 Lower Controls, GM – SB85J SB80/SB85J Electrical – 73...
  • Page 269 Lower Controls, GM – SB85J 0112992 Lower Controls, GM – SB85J Electrical – 74 SB80/SB85J...
  • Page 270 Lower Controls, GM – SB85J Item Part No. Qty. Description 0060373 JUMPER, SWITCH TERMINAL STRAP 0070730 WIRE 16 R61 R61 5.5 0071588 WIRE 12 R61 R81 10 0070746 WIRE 16 R61 R61 9 0070747 WIRE 16 R61 R61 3 0070753 WIRE 16 R61 R61 12 0071541 WIRE 12 R61 R101 14 0070735 WIRE 12 R 61 R101 24 0074592 WLDMT GROUND CONTROL PANEL AND HINGE 0082002 RHEOSTAT SUB ASSEMBLY 0112559 PLACARD GROUND CONTROL 3020020 SWITCH EMERGENCY STOP PUSH/PULL 0070742 WIRE 12 R61 R61 8-REV K 0111477 WIRE 16 R61 R61 10 DIO 0181104 WIRE 12 R6 R6 6...
  • Page 271 Electrical – 76 SB80/SB85J...

  • Page 272: Lower Controls, Ce - Sb85J

    Lower Controls, CE – SB85J 0112992 Lower Controls, CE – SB85J SB80/SB85J Electrical – 77...
  • Page 273 Lower Controls, CE – SB85J 0112992 Lower Controls, CE – SB85J Electrical – 78 SB80/SB85J...
  • Page 274 Lower Controls, CE – SB85J Item Part No. Qty. Description 0060373 JUMPER, SWITCH TERMINAL STRAP 0070730 WIRE 16 R61 R61 5.5 0071588 WIRE 12 R61 R81 10 0070746 WIRE 16 R61 R61 9 0070747 WIRE 16 R61 R61 3 0070753 WIRE 16 R61 R61 12 0074592 WLDMT GROUND CONTROL PANEL AND HINGE 0082002 RHEOSTAT SUB ASSEMBLY 0112559 PLACARD GROUND CONTROL 3020020 SWITCH EMERGENCY STOP PUSH/PULL 3070041 TEMPERATURE GAUGE - DUETZ ENGINE 3070040 TEMPERATURE GAUGE - CUMMINS ENGINE 3070021 TEMPERATURE GAUGE - GM ENGINE 0111477 WIRE 16 R61 R61 10 DIO 0181104 WIRE 12 R6 R6 6...
  • Page 275 Electrical – 80 SB80/SB85J...
  • Page 276 Wiring Box Assembly Electrical – 81 Cummins, Deutz and CE 0112744...
  • Page 277 Wiring Box Assembly Electrical – 82 Cummins, Deutz and CE 0112744...

  • Page 278: Wiring Box Assembly - Cummins, Deutz And Ce

    JUMPER WIRE 0240483 WIRE ASSEMBLY 0071528 JUMPER WIRE 0073057 JUMPER WIRE 3044708 TERMINAL STRIP, #10 STUD, 8 POST 0112783 DECAL, TERMINAL STRIP 0071561 JUMPER WIRE 974689 SCREW RHD #10-24 X .75 PLATED 974709 SCREW RHD #10-24 X 1 PLATED 5560038 NUT #10-32 ESNA 5569003 GROMMET 0081559 JUMPER WIRE 0181815 JUMPER WIRE BOLT HEXHD .375-18 1.00 GR5 5560701 SCREW RHD 10-32 .375 3070295 CONNECTOR .75 .625-.75 Wiring Box Assembly – Cummins, Deutz and CE SB80/SB85J Electrical – 83...
  • Page 279 Electrical – 84 SB80/SB85J...
  • Page 280 Wiring Box Assembly – GM Electrical – 85 0112744...
  • Page 281 Wiring Box Assembly – GM Electrical – 86 0112744...

  • Page 282: Wiring Box Assembly - Gm

    JUMPER WIRE 0181028 JUMPER WIRE 0240483 WIRE ASSEMBLY 0071528 JUMPER WIRE 0073057 JUMPER WIRE 3044708 TERMINAL STRIP, #10 STUD, 8 POST 0112783 DECAL, TERMINAL STRIP 0071561 JUMPER WIRE 974689 SCREW RHD #10-24 X .75 PLATED 974709 SCREW RHD #10-24 X 1 PLATED 5560038 NUT #10-32 ESNA 5569003 GROMMET 0081559 JUMPER WIRE 3040301 HOLE PLUG .875 0181815 JUMPER WIRE 5560701 SCREW RHD 10-32 .375 3070295 CONNECTOR .75 .625-.75 Wiring Box Assembly – GM SB80/SB85J Electrical – 87...
  • Page 283 Electrical – 88 SB80/SB85J...
  • Page 284 Wiring Box Panel Electrical – 89 Cummins, Deutz and CE 0112165...
  • Page 285 Electrical – 90...

  • Page 286: Wiring Box Panel - Cummins, Deutz And Ce

    0181030 DIODE WIRE 0181136 JUMPER WIRE 0181111 JUMPER WIRE 0112164 DIODE WIRE 0070713 JUMPER WIRE 0140323 JUMPER WIRE 0140332 JUMPER WIRE 974279 SCREW RHD #6-32 .75 0090621 JUMPER WIRE 0110471 DIODE WIRE 0170335 DIODE WIRE 0181113 JUMPER WIRE 0073253 WIRE R101 R101 11 DIO SP 5560034 NUT HEXHD #10-24 0073252 WIRE 18 R101 R101 28 DIO Wiring Box Panel – Cummins, Deutz and CE SB80/SB85J Electrical – 91...
  • Page 287 Electrical – 92 SB80/SB85J...
  • Page 288 Wiring Box Panel Electrical – 93 0112995...
  • Page 289 Electrical – 94...

  • Page 290: Wiring Box Panel - Gm

    JUMPER WIRE 0081560 JUMPER WIRE 0070724 JUMPER WIRE 0181110 DIODE WIRE 0181031 JUMPER WIRE 0081559 JUMPER WIRE 0081515 JUMPER WIRE 0181030 DIODE WIRE 0181136 JUMPER WIRE 0181111 JUMPER WIRE 0070713 JUMPER WIRE 974279 SCREW RHD #6-32 .75 0110471 DIODE WIRE 0170335 DIODE WIRE 0181113 JUMPER WIRE 0073253 WIRE R101 R101 11 DIO SP 5560034 NUT HEXHD #10-24 Wiring Box Panel – GM SB80/SB85J Electrical – 95...
  • Page 291 Electrical – 96 SB80/SB85J...
  • Page 292 Turntable Harness Assembly Electrical – 97 0112788...
  • Page 293 Electrical – 98...

  • Page 294: Turntable Harness Assembly

    3011201 1 ft 12 GA. SINGLE CONDUCTOR WIRE 3090008 5.5 FT FLEXGARD TUBE .625 ID 3090006 13 FT FLEXGARD TUBE .350 ID 3040498 WEATHERPAK SHROUD BODY 3040499 WEATHERPAK CABLE SEAL 3040500 WEATHERPAK TERMINAL 3044161 TERMINAL #10 STUD 16/14 WIRE 3046697 TERMINAL FEM1881 16/14 3040083 TERMINAL FEM250F1 16/14 3044855 TERMINAL 1/4 STUD 12/10 WIRE WEATHERPAK TOWER BODY WEATHERPAK TERMINAL (SOCKET) 3040082 TERMINAL MALE250F1 16/14 3044162 TERMINAL R2501 16/14 3049803 CONNECTOR 2-PIN DEUTSCH PLUG 3040342 SOCKET CONTACT SIZE 16/18 GA 3049807 LOCK WEDGE 2-PIN DEUTSCH PLUG Turntable Harness Assembly SB80/SB85J Electrical – 99...
  • Page 295 Electrical – 100 SB80/SB85J...
  • Page 296 Upper Control Panel – SB80 Electrical – 101 0112850...
  • Page 297 Upper Control Panel – SB80 Electrical – 102 0112850...

  • Page 298: Upper Control Panel - Sb80

    JUMPER SW TERM STRAP 0070712 WIRE 12 R101 R101 5 0181029 WIRE 12 R6 R10 19.5 986009 WASHER FLAT 10 5560004 NUT HEX .250-20 0070711 WIRE 12 R101 R101 3 987359 WASHER 10 STAR TOOTH 5560034 NUT HEX 10-24 0110468 WIRE 16 FEM1871 FEM1871 4 0090622 WIRE 18 FEM1871 FEM2501 9 0181103 WIRE 16 R10 FEM250FI 18 0071557 WIRE 18 R81 MALE250FI 7 0071812 WIRE 16 R10 FEM250FI 18 0151816 WIRE 16 R101 R101 7.5 3040411 ALARM MINI SIREN 6-28VDC 5560609 SCREW THRD 10-24 .500 970029 BOLT .25-20 .750 GR5 Upper Control Panel – SB80 SB80/SB85J Electrical – 103...
  • Page 299 0071511 WIRE 18 FEM1881 FEM1881 11 0180889 WIRE 18 DIO 3040214 RELAY DPDT 12V 10AMP 100 0112551 PLACARD PLATFORM CONTROL BOX TOP 101 3020020 SWITCH EMERGENCY STOP PUSH/PULL 103 0070747 WIRE 16 R61 R61 3 104 0181028 WIRE 16 R6 FEM187 10.5 105 0240483 WIRE 16 R61 R101 8 106 0070758 WIRE 16 R61 R101 20 107 0180889 WIRE 18 DIO 108 0073295 WIRE 16 R61 FEM250FI 8 109 0071511 WIRE 18 FEM1881 FEM1881 11 Upper Control Panel – SB80 Electrical – 104 SB80/SB85J...
  • Page 300 Upper Control Panel – SB85J Electrical – 105 0112739...
  • Page 301 Upper Control Panel – SB85J Electrical – 106 0112739...

  • Page 302: Upper Control Panel - Sb85J

    Upper Control Panel – SB85J Item Part No. Qty. Description 0111928 WELDMENT PLATFORM CONTROL BOX 0180846 PLACARD PLATFORM CONTROL BOX FRONT 5560663 WASHER 6 STAR TOOTH 3040068 CIRCUIT BREAKER 20 AMP 3020090 SWITCH ANTI-RESTART IGNITION 3040116 CONNECTOR .75 .500-.625 3040110 NUT LKG .750 HUB 304049328 DUAL AXIS CONTROLLER 304049228 DUAL AXIS CONTROLLER 3020018 SWITCH TOGGLE DPDT ON/OFF/ON 3020013 SWITCH TOGGLE SPST ON OFF SEALED 5563025 SCREW THRD 10-24 .750 5560034 NUT LKG 10-24 0180886 DECAL TERMINAL STRIP HORIZ 10 TERM 5560038 NUT LKG 10-32...
  • Page 303 Upper Control Panel – SB85J Item Part No. Qty. Description 970029 BOLT .25-20 .750 GR5 5560004 NUT LKG .250-20 5569711 GROMMET .438ID .938OD .125 0073295 WIRE 16 R61 FEM250FI 8 5560673 SCREW THRD 10-24 1.00 0110598 WIRE 18 3026027 SWITCH PUSH BUTTON 7140092 STATOSEAL KIT PARTNER 0071269 DECAL HORN 0070733 WIRE 16 R81 R101 24 3040525 CONTROLLER SINGLE AXIS 63HZ 0181030 WIRE 16 FEM1881 FEM250FI 15 0071534 WIRE 10 R101 FEM1881 21 0172238 WIRE 16 R61 DIO 30 0172237 WIRE 16 FEM250FI DIO 16...
  • Page 304 Upper Control Panel – CE Electrical – 109 0112825...
  • Page 305 Upper Control Panel – CE Electrical – 110 0112825...

  • Page 306: Upper Control Panel - Ce

    JUMPER SW TERM STRAP 0070712 WIRE 12 R101 R101 5 0181029 WIRE 12 R6 R10 19.5 986009 WASHER FLAT 10 5560004 NUT HEX .250-20 0070711 WIRE 12 R101 R101 3 987359 WASHER 10 STAR TOOTH 984049 NUT HEX 10-24 0110468 WIRE 16 FEM1871 FEM1871 4 0090622 WIRE 18 FEM1871 FEM2501 9 0181103 WIRE 16 R10 FEM250FI 18 0071557 WIRE 18 R81 MALE250FI 7 0071812 WIRE 16 R10 FEM250FI 18 0151816 WIRE 16 R101 R101 7.5 3040411 ALARM MINI SIREN 6-28VDC 5560609 SCREW THRD 10-24 .500 970029 BOLT .25-20 .750 GR5 Upper Control Panel – CE SB80/SB85J Electrical – 111...
  • Page 307 122 3030165 LOAD LIMITER, CONTROL BOX 123 3040508 TIME DELAY MODULE 124 3040214 RELAY DPDT 12V 10AMP 125 0182067 WIRE 16 NONE NONE 2 126 0192093 WIRE 127 3040293 DIODE 128 3069524 LIGHT, RED LED 12V .69 DIA 129 0172248 WIRE 16 FEM188I FEM188I DIO 26 130 0161819E DECAL, CE EMERGENCY LOWERING PROCEDURES 131 0084072E DECAL, BRIEF OPERATING INSTRUCTIONS 132 0084071E DECAL, ADDITIONAL OPERATING INSTRUCTIONS Upper Control Panel – CE Electrical – 112 SB80/SB85J...
  • Page 308 Part No. Qty. Description 133 0074589 WIRE 12 R6I R10I 34 134 0071517 WIRE 18 R6I FEM188I 13 135 0192009 WIRE 16 FEM188I NONE 10 136 0071557 WIRE 16 R6I R6I 30 137 0075256 WIRE 18 138 0071528 WIRE 18 FEM250FI FEM188I 21 139 0071556 WIRE 16 R10I FEM250I 24 140 0101299 WIRE 18 R6I R6I 17 141 5560288 SCREW SLFTPG .250 .50 TYPE B 142 3020097 SWITCH TOGGLE DPDT ON/ON SEALED Upper Control Panel – CE SB80/SB85J Electrical – 113...
  • Page 309 Electrical – 114 SB80/SB85J...

  • Page 310: Platform Foot Switch

    Platform Foot Switch Item Part No. Qty. Description 007180028 PLATFORM FOOT SWITCH 3020021 FOOT SWITCH 3020037 REPLACEMENT SWITCH, SqUARE D SWITCH, 4 POLE – NOT SHOWN 3020113 REPLACEMENT SWITCH, SqUARE D SWITCH, 8 POLE 0070596 WIRE HARNESS, PLATFORM FOOT SWITCH 3040116 CONNECTOR 3040110 CONNECTOR LOCKNUT 0070967 CORROSION INHIBITOR 0060373 JUMPER STRAP AW0071800 Platform Foot Switch SB80/SB85J Electrical – 115...
  • Page 311 Electrical – 116 SB80/SB85J...

  • Page 312: Boom Switch

    Boom Switch Item Part No. Qty. Description 0112997 SWITCH ASSEMBLY 3020019 SWITCH 0111890 WIRE HARNESS, BOOM SWITCH 3040187 CONNECTOR 3040070 CONNECTOR LOCKNUT 0070747 WIRE Aw0112997 Boom Switch SB80/SB85J Electrical – 117...
  • Page 313 Electrical – 118 SB80/SB85J...

  • Page 314: Boom Extend Switch

    Boom Extend Switch Item Part No. Qty. Description 3020019 SWITCH 0111891 WIRE ASSEMBLY, BOOM EXTEND SWITCH 3040187 CONNECTOR 3040070 LOCKNUT AW0111889 Boom Extend Switch SB80/SB85J Electrical – 119...
  • Page 315 Electrical – 120 SB80/SB85J...

  • Page 316: Controller, Drive/Steer

    Controller, Drive/Steer To P.C. board To P.C. board View A–A AW3040377 Controller, Drive/Steer AWV00211 SB80/SB85J Electrical – 121...
  • Page 317 Controller, Drive/Steer Item Part No. Qty. Description 304049228 CONTROLLER, DRIVE/STEER 2660002 KNOB 3040086 SHAFT 3040146 BOOT 3040169 BOOT CLAMP RING 3020033 MICROSWITCH 8150005 SPRING RETURN WITH HOUSING 8150004 SPRING RETURN BOLT 8150003 CASTING, MODIFIED 3040271 BUSHING 3040073 DRIVE GEAR 3040072 SLAVE GEAR 3040392 POT WITH BRACKET AND CONNECTOR 3220073 CIRCUIT BOARD Controller, Drive/Steer Electrical – 122 SB80/SB85J...

  • Page 318: Controller, Lift/Swing

    Controller, Lift/Swing X B R To P.C. board To P.C. board View A–A AW3040378 Controller, Lift/Swing AWV00212 SB80/SB85J Electrical – 123...
  • Page 319 Controller, Lift/Swing Item Part No. Qty. Description 304049328 CONTROLLER, LIFT/SWING 2660002 KNOB 3040086 SHAFT 3040146 BOOT 3040169 BOOT CLAMP RING 3020033 MICROSWITCH 8150005 SPRING RETURN WITH HOUSING 8150004 SPRING RETURN BOLT 8150003 CASTING, MODIFIED 3040271 BUSHING 3040073 DRIVE GEAR 3040072 SLAVE GEAR 3040392 POT WITH BRACKET AND CONNECTOR 3220073 CIRCUIT BOARD Controller, Lift/Swing Electrical – 124 SB80/SB85J...

  • Page 320: Controller, Extend/Retract

    Controller, Extend/Retract 3220078 Controller, Extend/Retract SB80/SB85J Electrical – 125...
  • Page 321 SPRING HEAVY DUTY 8150217 DETENT 8150087 HANDLE 8150220 GASKET 3020191 INSULATOR 8150202 MICROSWITCH SCREW SCREW 8150129 SPACER 8150210 PCB OR POT ASSEMBLY CAM ASSEMBLY 8150218 TINNERMAN NUT 8150255 FLANGE MOUNT 8150206 SCREW 8150222 SCREW 8150213 WASHER 8150246 SLAVE GEAR 8150219 CAM ASSEMBLY NUT 8150200 POT COUPLING ASSEMBLY 3020194 CAM NUT Controller, Extend/Retract Electrical – 126 SB80/SB85J...

  • Page 322: Gfci 110 Volt Power

    3040624 RECEPTACLE, GFCI OUTLET - 20 AMP 3040691 CONNECTOR 0074368 CABLE, 110 V POWER TO PLATFORM - (USED ON ALUMINUM PLATFORMS ONLY) 3040116 CONNECTOR 3040110 CONNECTOR LOCKNUT 0074379 ELECTRICAL BOX, DRILLED 3040625 COVER, GFCI OUTLET 0074369 CABLE, 110 V POWER TO PLATFORM - (USED ON STEEL PLATFORMS ONLY) Aluminum platform Steel platform BRASS SILVER GREEN BLACK To platform WHITE GREEN 110 volt outlet on platform AW007034 GFCI 110 Volt Power SB80/SB85J Electrical – 127...
  • Page 323 Electrical – 128 SB80/SB85J...

  • Page 324: Section 4 - Options

    Options Fixed Axle Fixed Axle SB80/SB85J Options – ...
  • Page 325 Options –  SB80/SB85J...

  • Page 326: Dual Fuel

     0070974 COUPLER, FEMALE  98669 WASHER, FLAT 5/6 4 55600 NUT, 5/6-8 5 509004 CLAMP (.75) 6 97059 CAPSCREW, 5/6-8 X  LG HH 7 5560655 POP RIVET 8 55600 NUT, /8-6 9 98609 WASHER, FLAT /4 0 97489 CAPSCREW, /8-6 X -/ LG HH  98699 WASHER, FLAT /8  CAPSCREW, /4-0 X /4 LG HH  5560004 NUT, /4-0 066 Dual Fuel SB80/SB85J Options – ...
  • Page 327 Options – 4 SB80/SB85J...

  • Page 328: Lp Fuel Only

    BULKHEAD TEE 5000 .6 FT HOSE, FUEL . ID 00844 PLACARD, LIQUID WITHDRAWL 0070974 COUPLER, FEMALE 98669 WASHER, FLAT 5/6 55600 NUT, 5/6-8 509004 CLAMP 97509 CAPSCREW 5/6-8 X .00 LG HH 5560655 POP RIVET 556000 NUT, /8-6 98609 WASHER, /4 FLAT 97549 CAPSCREW /8-6 X  / LG HH 98699 WASHER, FLAT /8 975089 CAPSCREW /4-0 X /4 LG HH 5560004 NUT, /4-0 044070 TERM BUTT CONN INSUL /8 00877 DECAL, LPS LOGO 067 LP Fuel Only SB80/SB85J Options – 5...
  • Page 329 Options – 6 SB80/SB85J...

  • Page 330: Gasoline Only

    500007  FT HOSE VACUUM .56 ID 0968 HOSE ASSEMBLY FUEL .8 ID X 4.00 0969 HOSE ASSEMBLY FUEL .8 ID X 08.00 0970 HOSE ASSEMBLY FUEL .8 ID X 0.00 7740 FTG PLUG-6N 0075445 ASSEMBLY, FUEL PICKUP FTG-6N-4N 50900 FTG ELB 90 STREET -6N BR 77455 FTG REDUCER BSHG-6N-4N BR 970469 BOLT, HEXHD .75-6 X .00 556000 NUT, LKG .75-6 98699 WASHER, FLAT .75 044070 TERM BUTT CONN INSUL /8 0967 FUEL LEVEL GAUGE 097 FUEL TANK INSTALL 50900 CLAMP 97049 BOLT, HEXHD .75-6 X .50 9879 WASHER LOCK .75 068 Gasoline Only SB80/SB85J Options – 7...
  • Page 331 Options – 8 SB80/SB85J...

  • Page 332: 110 V Ac Generator Mounting

    110 V AC Generator Mounting 0958 110 V AC Generator Mounting SB80/SB85J Options – 9...
  • Page 333 JUMPER WIRE 0887 JUMPER WIRE 04458 TERMINAL #6 STUD, INS 6/4 WIRE 04446 TERMINAL #0 STUD, INS /8 WIRE 04045 BOOT 007077 HOSE -4-4S-4S 77 00R 00806 HOSE -6-6S-6S 9.5 00R 5065708 FTG ADAPTER STRTHD-8B 507005 FTG ELB90SWVL-6S-6S 50700 FTG EBL90SWVL-4S-4S STL 97009 BOLT HEXHD .50- X .5 LG 98659 WASHER .50 FLAT 556009 NUT .50- ESNA 086 HOSE -6-6S-6S 84 00R 040047 TERMINAL .50 FEM FI -8 WIRE 007884 WIRE 6 R6 FEM50FI 4 5050 FTG EBL90STRTHD-8B-6S STL 110 V AC Generator Mounting Options – 0 SB80/SB85J...

  • Page 334: 110 V Ac Generator

    110 V AC Generator 0547 110 V AC Generator SB80/SB85J Options – ...
  • Page 335 05457 MOUNT PLATE 7400 COUPLING 05458 MOUNTING ANGLE, MOTOR 60009 MOTOR, HYDRAULIC 05469 MOUNTING BRACKET, VALVE 058 AC VALVE SUBASSY 05484 COVER, COUPLING 05470 /” OD TUBE ASSEMBLY 50506 ELBOW 90 STRT THRD, -8-8 97099 CAPSCREW 5/6-8 X  LG HH 97069 CAPSCREW 5/6-8 X -/4 LG HH 97069 CAPSCREW 5/6-8 X  LG HH 970469 CAPSCREW /8-6 X  LG HH 98699 WASHER /8 FLAT 98669 WASHER 5/6 FLAT 55600 NUT, 5/6-8 ESNA 55600 NUT, /8-6 ESNA 110 V AC Generator Options –  SB80/SB85J...
  • Page 336 220 V AC Generator Mounting 0959 220 V AC Generator Mounting SB80/SB85J Options – ...
  • Page 337 JUMPER WIRE 04458 TERMINAL #6 STUD INS 6/4 WIRE 04446 TERMINAL #0 STUD INS /8 WIRE 04045 BOOT 086 HOSE -6-6S-6S 84 00R 007077 HOSE -4-4S-4S 77 00R 00806 HOSE -6-6S-6S 9.5 00R 5065708 FTG ADAPTER STRTHD -8B 507005 FTG ELB90SWVL-6S-6S 50700 FTG ELB90SWVL-4S-4S STL 97009 BOLT .50- X .50 LG 98659 WASHER .50 FLAT 556009 NUT .50- 040047 TERMINAL .50 FEM FI /8 WIRE 0400 NUT LKG .750 HUB 04095 CONNECTOR .750 .65-.750 007884 WIRE 6 R6 FEM50FI 4 220 V AC Generator Mounting Options – 4 SB80/SB85J...
  • Page 338 220 V AC Generator 007498 220 V AC Generator SB80/SB85J Options – 5...
  • Page 339 05469 MOUNTING BRACKET 05470 TUBE ASSEMBLY 058 AC GENERATOR VALVE SUB ASSEMBLY 97059 BOLT .-8 .00 9069 BOLT .-8 .5 GR5 97079 BOLT .-8 .50 97099 BOTL .-8 .00 97049 BOLT .75-6 .5 GR5 970499 BOLT .75-6 .75 GR5 98669 WASHER FLAT . 98699 WASHER FLAT .8 087785 GENERATOR 50506 FTG ELB90STRTHD-8B-8S STL 55600 NUT LKG .-8 5560 NUT LKG .75-6 60009 HYDRAULIC MOTOR 749577 FLEXIBLE COUPLING 220 V AC Generator Options – 6 SB80/SB85J...

  • Page 340: Ac Generator Valve

    AC Generator Valve Item Part No. Qty. Description 0588 AC GENERATOR VALVE 600489 AC GENERATOR VALVE - (INCLUDES ITEMS ,  AND 4 - VALVE IS NOT PRESET) 600508 CARTRIDGE VALVE WITH COIL 600509 REPLACEMENT CARTRIDGE VALVE WITHOUT COIL 040457 REPLACEMENT COIL,  VOLT DC 60890 FLOW CONTROL VALVE CARTRIDGE 60050 SHUTTLE VALVE CARTRIDGE 506580 LONG STRAIGHT THREAD ADAPTER 50700 SWIVEL NUT 90° ELBOW 50506 STRAIGHT THREAD 90° ELBOW 5050 STRAIGHT THREAD 90° ELBOW AW0152831 AC Generator Valve SB80/SB85J Options – 7...
  • Page 341 Options – 8 SB80/SB85J...

  • Page 342: 12 Kw Generator

    12 kw Generator 0596 12 kw Generator SB80/SB85J Options – 9...
  • Page 343 FTG TEE SWVLRUN -8S-8S 09 5065705 FTG ADAPTER STRTHD -6B-6S 0 50700 FTG ELB90SWVL -4S-4S  50505 FTG ELB90STRTHD -6B-6S STL PH6  50670 FTG TEE SWVL RUN-6S-6S STL-B  50690 FTG NUT-6S 4 5064009 FTG RDCR -6S-S 5 5060 FTG TEE STRTHDRUN -4B-4S 7 0956 WIRE ASSEMBLY WIRING BOX 8 09078 WIRING ASSEMBLY, KW GENERATOR 0 06 AIRLINE TO PLATFORM 0 0005 06 FT WIRE, 0/ CONDUCTOR 12 kw Generator Options – 0 SB80/SB85J...

  • Page 344: Platform Welder - Aluminum Platform

    050 SLIDE PAD .0 X 4.0 X .500 0544 SNAP PIN W/ LANYARD .75 X .5 97009 BOLT .5-0 .750 GR5 9759 BOLT FLSKTHD .-8 .00 9749 BOLT CRG .75-6 .5 974659 SCREW RDH MACH 0-4 .50 98409 NUT HEX .75-6 98609 WASHER FLAT .50 98699 WASHER FLAT .8 9879 WASHER LOCK .75 5569 LATCH, ADJ DRAW 5560004 NUT LKG .50-0 55600 NUT LKG .-8 556004 NUT LKG 0-4 55607 BOLT CRG .-8 .75 GR5 999464 FIRE EXTINGUISHER 008895 Platform Welder – Aluminum Platform SB80/SB85J Options – ...
  • Page 345 Options –  SB80/SB85J...

  • Page 346: Platform Welder - Steel Platform

    97009 BOLT .5-0 .750 GR5 9759 BOLT FLSKTHD .-8 .00 9749 BOLT CRG .75-6 .5 97489 BOLT FLSKTHD .75-6 .50 974659 SCREW RDH MACH 0-4 .50 98409 NUT HEX .75-6 98609 WASHER FLAT .50 98699 WASHER FLAT .8 9879 WASHER LOCK .75 5569 LATCH, ADJ DRAW 5560004 NUT LKG .50-0 55600 NUT LKG .-8 55600 NUT LKG .75-6 556004 NUT LKG 0-4 55607 BOLT CRG .-8 .75 GR5 999464 FIRE EXTINGUISHER 008999 Platform Welder – Steel Platform SB80/SB85J Options – ...
  • Page 347 Options – 4 SB80/SB85J...
  • Page 348 0644 LIGHT - FLOOD WITH CLAMP - INCANDESCENT 06760 LIGHT - FLOOD WITH CLAMP - HALOGEN 50909 CLAMP 09009 7 FT FLEXGUARD TUBE 556900 GROMMET CAPSCREW /4-0 X /4 LG HEXHD GR5 987099 LOCK WASHER /4 MED 98609 FLAT WASHER /4 04008 TERMINAL MALE SLIP-ON FI .50 TAB 6/4 WIRE 060 7 FT 6 GA. SINGLE CONDUCTOR WIRE X 80” LG 0404 CONNECTOR, IN-LINE 6/4 WIRE 0446 TERMINAL RING TONGUE INS #0 STUD 6/4 WIRE 04008 FUSE HOLDER, IN LINE, BUSS HRK 04009 FUSE, 0 AMP (/4 X /4) BUSS AGC 04008 TERMINAL FEM SLIP-ON, FI .50 TAB, 6/4 WIRE 0080768 Work Lights – Halogen or Incandescent SB80/SB85J Options – 5...
  • Page 349 Options – 6 SB80/SB85J...

  • Page 350: Air Inlet Heater - Deutz

    Item Part No. Qty. Description 7606 AIR INLET HEATER 040506 SOLENOID 000 0 GA SINGLE COND WIRE 060 6 GA SINGLE COND WIRE 007568 JUMPER WIRE 04068 BOOT 0706 TERM. 5/6 STUD 8GA 008064 PLACARD 090006 FLEXGARD TUBE .50 IOD X 7.00 LG 0465 TERM #0 STUD 8 GA 0444 TERM #6 STUD 6/4 WIRE 040080 SWITCH 00778 JUMPER WIRE 008058 Air Inlet Heater – Deutz Engine SB80/SB85J Options – 7...
  • Page 351 Options – 8 SB80/SB85J...

  • Page 352: Motion Alarm, All Motion

    Motion Alarm, All Motion Item Part No. Qty. Description 0409 ALARM 046697 TERMINAL FEM88 6/4 GA 04008 TERMINAL .50 MALE SLIP ON FI 6/4 WIRE CAPSCREW /4-0 X /4 LG HH GR5 987099 WASHER, /4 MEDIUM LOCK 98609 WASHER, /4 FLAT 0446 TERMINAL /4 STUD INS 6/4 WIRE 007496 Motion Alarm, All Motion SB80/SB85J Options – 9...
  • Page 353 Options – 0 SB80/SB85J...

  • Page 354: Airline To Platform

    Airline to Platform Item Part No. Qty. Description 50004 04 FT HOSE, AIR / ID 0080759 BRACKET 5090 CLAMP 970049 BOLT HH .50-0 X .00 LG 5560004 NUT LKG .50-0 5600 HOSE END, / NPT / BARBED 77404 PLUG / NPT SOHD 555000 CLAMP 509006 CLAMP 50989 8.5 FT SLEEVE, HOSE ABRASION GUARD 06 Airline to Platform SB80/SB85J Options – ...
  • Page 355 Options –  SB80/SB85J...

  • Page 356: Tilt Alarm Light

    Tilt Alarm Light Item Part No. Qty. Description 06954 LIGHT, RED LED V .69 DIA MTG 0088 DECAL 094 WIRE 6, SPECIAL 00777 WIRE 6 R0 FEM88 6 08009 Tilt Alarm Light SB80/SB85J Options – ...
  • Page 357 Options – 4 SB80/SB85J...

  • Page 358: Headlights And Taillights

    Headlights and Taillights HEADLIGHT INSTALLATION TAILLIGHT INSTALLATION 060 Headlights and Taillights SB80/SB85J Options – 5...
  • Page 359 Headlights and Taillights 060 Headlights and Taillights Options – 6 SB80/SB85J...
  • Page 360 556004 NUT LKG 0-4 07 0079 WIRE  R0 NONE 7 08 0887 WIRE  R6 FEM50FI 6 09 04485 TERMINAL R6 /0 0 040065 TERMINAL FEM50FI /0  0444 TERMINAL R6 /8  00778 WIRE 6 R0 R6 6  00750 WIRE 8 R0 FEM88 7 DIO 4 04008 TERMINAL MALE50FI 6/4 5 044599 TERMINAL FEM50 /8 6 0405 CONNECTOR .500 .75-.500 7 040070 NUT LKG .500 HUB Headlights and Taillights SB80/SB85J Options – 7...
  • Page 361 Options – 8 SB80/SB85J...

  • Page 362: Walk-Through Gate

    WELDMENT, SWING GATE BRACKET 007547 WELDMENT. END SWING GATE 0075479 BRACKET, LATCH MOUNTING 0049 LATCH RH ROTARY LOCK 0555 KNOB, BALL .75 DIA .50-0 970009 BOLT HEXHD .5-0 .500 GR5 9709 BOLT HEXHD .-8 .750 GR5 97069 BOLT HEXHD .-8 .5 GR5 98669 WASHER FLAT . 98659 WASHER FLAT .500 98709 WASHER LOCK . 57007 BEARING 04006 HOLE PLUG .00 55600 NUT LKG .-8 556009 NUT LKG .500- 55607 NUTSERT .-8 .07-.50 556044 BOLT SHLDR .500 .75 556047 BOLT HEXHD .500- 0.00 0075478 Walk-through Gate SB80/SB85J Options – 9...
  • Page 363 Options – 40 SB80/SB85J...

  • Page 364: Gravity Gate

    Gravity Gate Item Part No. Qty. Description 00795 SPACER 00756 BAR, PLATFORM WELDMENT 007550 WELDMENT, GRAVITY GATE - SIDE 050509 ROLLER, STEEL GRAVITY GATE 08485 END CAP 97059 BOLT HEXHD .75-6 .75 55600 NUT LKG .75-6 0075500 Gravity Gate SB80/SB85J Options – 4...
  • Page 365 Options – 4 SB80/SB85J...

  • Page 366: Spark Arrestor - Deutz Engines Only

    Spark Arrestor – Deutz Engines Only Item Part No. Qty. Description 00750 TAILPIPE, SPARK ARRESTOR 09 BRACKET, TAILPIPE SUPPORT 98659 WASHER FLAT .500 5550005 EXHAUST CLAMP 556007 BOLT 4MM-.00P 0MM GR8.8 DH 556077 WASHER LOCK M4 760795 MUFFLER, ADAPTER 760796 DIFFUSER DISC SUPERTRAP ( PACK) 09 Spark Arrestor – Deutz Engines Only SB80/SB85J Options – 4...
  • Page 367 Options – 44 SB80/SB85J...

  • Page 368: Dual Flashing Light, Amber Or Red

    Description 06008 WARNING LIGHT, AMBER LENS 060084 WARNING LIGHT, RED LENS 860047 REPLACEMENT BULB 060 WIRE, 6 GAUGE SINGLE CONDUCTOR X 40 INCH LONG 09009 FLEXGARD TUBE, 40 INCH LONG 50909 CLAMP 040046 TERMINAL .50 TAB MALE SLIP-ON FULLY INSULATED /8 WIRE 04008 TERMINAL .50 TAB FEMALE FULLY INSULATED 6/4 WIRE 04446 TERMINAL #0 STUD INSULATED /8 WIRE 0446 TERMINAL #0 STUD INSULATED 6/4 WIRE 97009 CAPSCREW /4-0 X /4 INCH LONG HEX HEAD GRADE 5 0 98609 WASHER /4 MEDIUM FLAT  987099 WASHER /4 MEDIUM LOCK Wiring box AW0112142 Dual Flashing Light, Amber or Red SB80/SB85J Options – 45...
  • Page 369 Options – 46 SB80/SB85J...

  • Page 370: Drive Motion Alarm

    00707 JUMPER WIRE 040046 TERMINAL .50 TAB MALE SLIP-ON FULLY INSULATED /8 WIRE 04008 TERMINAL .50 TAB MALE FULLY INSULATED 6/4 WIRE 97009 CAPSCREW /4-0 X /4 INCH LONG HEX HEAD GRADE 5 987099 WASHER /4 MEDIUM LOCK 98609 WASHER /4 MEDIUM FLAT 0 0446 TERMINAL /4 STUD INSULATED 6/4 WIRE Upper control box Wiring box Drive controller STEER NC NO NC NO UL approved motion alarm Standard motion alarm AW0073066 Drive Motion Alarm SB80/SB85J Options – 47...
  • Page 371 Options – 48 SB80/SB85J...

  • Page 372: Platform Control Cover

    Platform Control Cover Item Part No. Qty. Description 007076 UPPER CONTROL BOX COVER, STANDARD 007478 UPPER CONTROL BOX COVER, FIRE RESISTANT 5560657 POP RIVET /8 INCH ALUMINUM #RVT-AD48 ABS 5560656 POP RIVET /8 INCH ALUMINUM #RVT-AD46 ABS Front view - Upper control box Side view - cover installed Snap Side view cover shown in stowed position AW0071654 Platform Control Cover SB80/SB85J Options – 49...
  • Page 373 Options – 50 SB80/SB85J...

  • Page 374: Isolation Valve

    Isolation Valve Item Part No. Qty. Description 600495 BALL VALVE, /4 NPT 600498 BALL VALVE, -/ NPT 774004 CLOSE NIPPLE / NPT 77400 CLOSE NIPPLE -/4 NPT 770604 REDUCER BUSHING /4 X / 770 REDUCER BUSHING -/ X -/4 50008 STREET ELBOW 90° -/ NPT AW011022B Isolation Valve SB80/SB85J Options – 5...
  • Page 375 Options – 5 SB80/SB85J...

  • Page 376: Sandblast Kit

    Part No. Qty. Description 00786 TURNTABLE COVER WELDMENT 0076 BELLOWS, LIFT CYLINDER 007998 BELLOWS, LEVEL CYLINDER 555000 CLP WORM DRIVE 5550060 CLP WORM DRIVE 55505 CLP WORM DRIVE 970449 BOLT HEXHD .8-6 X .75 LG GR5 9879 WASHER .8 LOCK 0 069 BELLOWS, MASTER LEVEL CYLINDER – TB85J ONLY 0 556005 CLP WORM DRIVE – TB85J ONLY 0 556000 CLP WORM DRIVE – TB85J ONLY 04 06 BELLOWS, 5’ JIB CYLINDER – TB85J ONLY 05 5560060 CLP WORM DRIVE – TB85J ONLY A067B Sandblast Kit SB80/SB85J Options – 5...
  • Page 377 Options – 54 SB80/SB85J...

  • Page 378: Hydraulic Warm-Up

    PLATFORM CONTROL BOX 155A 155B 155A 155A 155A GROUND CONTROL TEMP PANEL SWITCH ENGINE WIRE ASSY WIRING BOX 155B TURNTABLE WIRE ASSY WARM UP DUMP VALVE PLATFORM CONTROL BOX WIRING START BATT . ANTI-RESTART SWITCH AW011021A Hydraulic Warm-Up SB80/SB85J Options – 55...
  • Page 379 00779 PLACARD, WARM-UP SWITCH 00779 DECAL, HYDRAULIC WARM-UP INSTRUCTIONS 007844 JUMPER WIRE 5065705 STRAIGHT THREAD ADAPTER 0898 DIODE JUMPER WIRE 0885 DIODE JUMPER WIRE 0 040047 TERMINAL .50 TAB FEMALE SLIP-ON FULLY INSULATED /8 WIRE  00090 /4 INCH HYDRAULIC HOSE  50670 SWIVEL NUT RUN TEE  50700 SWIVEL NUT 90° ELBOW 4 97009 CAPSCREW /4-0 X /4 INCH LONG HEX HEAD GRADE 5 5 98609 WASHER /4 MEDIUM FLAT 6 987099 WASHER /4 MEDIUM LOCK 7 0444 TERMINAL #6 STUD INSULATED /8 WIRE Hydraulic Warm-Up Options – 56 SB80/SB85J...

  • Page 380: Four Halogen Lights

    COVER RH SIDE TERM STRIP 76- GAS 119- DIESEL ROUTE THRU ENGINE WIRE CONNECTOR. USE ITEM 7 AS REQD TO SECURE WIRES. SPARE BOOM USE ITEM 23 TO GUARD WIRE FROM BEING WIRE DAMAGED. AW0111666 Four Halogen Lights SB80/SB85J Options – 57...
  • Page 381 00778 JUMPER WIRE 6 0887 JUMPER WIRE 7 0079 JUMPER WIRE 8 04485 TERMINAL RING TONGUE INSULATED /0 WIRE 9 040065 TERMINAL .50 TAB FEMALE SLIP-ON FULLY INSULATED /0 WIRE 0 556069 MACHINE SCREW #0-4 X  INCH LONG PAN HEAD  5560609 MACHINE SCREW #0-4 X / INCH LONG TRUSS HEAD  556004 NUT #0-4 SELF LOCKING  09009 FLEXGARD TUBE, 0 INCH LONG 4 97009 CAPSCREW /4-0 X /4 INCH LONG HEX HEAD GRADE 5 5 98609 WASHER /4 MEDIUM FLAT 6 5560004 NUT /4-0 SELF LOCKING Four Halogen Lights Options – 58 SB80/SB85J...

  • Page 382: Maintenance

    Maintenance Fixed Axle Fixed Axle SB80/SB85J Maintenance – ...
  • Page 383 Maintenance –  SB80/SB85J...
  • Page 384 If a part resists removal, check to see if all fasten-  ers, electrical wiring, hydraulic lines, etc., have been removed or that other parts are not interfering. SB80/SB85J Maintenance – ...
  • Page 385 Shields, covers, seals and filters help to keep air and oil supplies clean. However, these items must be maintained Replace any guards and protective devices that have been on a scheduled basis in order to function properly. removed to carry out maintenance and repair work. Maintenance –  SB80/SB85J...

  • Page 386: Daily Prestart Inspection

    Sounds when activated Electrical power outlet Proper operation Drive motion alarm Sounds when aerial platform moves Driving and work lights Proper operation Platform control cover In place and proper operation Air Line Good condition, proper operation Placards and Decals In place and readable Performed by: Date: SB80/SB85J Maintenance – 5...
  • Page 387 Maintenance – 6 SB80/SB85J...

  • Page 388: Frequent Inspection And Maintenance

    Rotation brake Check for proper operation Rotation backlash Check for wear and damage Operator’s Manual Proper manual in document holder System pressure Check maximum system pressure ,50 – ,850 psi Decals and placards Check for damage and readability Order replacements as necessary SB80/SB85J Maintenance – ...
  • Page 389 Hose carrier tube and support Check for residue buildup/proper operation Plastic hose track Check for wear and damage Electrical wires Check for wear and damage Decals and placards Check for damage and readability Order replacements as necessary Maintenance – 8 SB80/SB85J...
  • Page 390 Check for proper level Above 0°F (-°C) Mobil DTE-13M, ISO VG32 Below 0°F (-°C) Mobil DTE-11M, ISO VG15 Hydraulic filter Replace after the first 50 hours, every 90 days or 150 hours thereafter Inspect filter for foreign matter that could indicate component wear SB80/SB85J Maintenance – 9...
  • Page 391 Airline to platform Check for proper operation Spark arrestor muffler – Deutz only Check for wear and damage Platform welder Check condition and for proper operation Platform glazier package Check condition and for proper operation Optional platform Verify that all fasteners are in place and are tight Maintenance – 0 SB80/SB85J...

  • Page 392: Frequent Maintenance

    Engine rpm Check for proper engine rpm See engine owner’s manual Engine oil and filter Replace per engine owner’s manual See engine owner’s manual Engine fuel filter Check condition Replace every 6 months or if dirty Performed by: Date: SB80/SB85J Maintenance – ...
  • Page 393 Maintenance –  SB80/SB85J...

  • Page 394: Annual Maintenance

    Level: 3,000 psi Extend: 1,450-1,550 psi Retract: 2,450-2,550 psi Swing: 1,250-1,350 psi Gear hubs Replace fluid Mobil Mobilube HD 80W-90 Swing drive Replace fluid Mobil Mobilube HD 80W-90 Engine coolant Check condition See engine owner’s manual Performed by: Date: SB80/SB85J Maintenance – ...
  • Page 395 Maintenance –  SB80/SB85J...

  • Page 396: Major Repairs

    Major Repairs Date Part Number Part Description Repair Performed SB80/SB85J Maintenance – 5...
  • Page 397 Maintenance – 16 SB80/SB85J...

  • Page 398: Lubrication Points

    The engine must be operated in accordance 1. Rotate wheel until bottom of filler/drain plug is with manufacturer’s instructions and serviced at recom- about 1 inch above horizontal centerline. mended intervals. 2. Remove plug with drive ratchet and extension. SB80/SB85J Maintenance – ...
  • Page 399 Door hinges and latches – Item 11. After lubricating, clean. A film on top of the battery can cause the remove any excess lubricant or over spray so it will not current to migrate between the posts, accelerating collect dirt or debris. self discharge. Maintenance – 8 SB80/SB85J...
  • Page 400 16. Deep cycle batteries need to be equalized peri- consult a battery/charger specialist about ways to odically. Equalizing is an extended, low current deal with the problem. charge performed after the normal charge cycle. It helps keep cells in balance. Actively used batteries SB80/SB85J Maintenance – 19...
  • Page 401 23. Inactivity can be harmful to deep cycle batteries. If they sit for several months, a “boost” charge should be given – more frequently in warm climate (about once a month) than in cold (every 2-3 months). Maintenance – 0 SB80/SB85J...

  • Page 402: Fastener Torque Chart

    The chart may be used with both coarse and fine thread fasteners lightly lubricated.  Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used.  The torque values are given in foot-pounds.  Inch/pound equivalent may be obtained by multiplying by 12.  SB80/SB85J Maintenance – ...
  • Page 403 Maintenance –  SB80/SB85J...
  • Page 404 Electrical Schematic TB85J Schematics – 1 Cummins and Deutz A11060A...
  • Page 405 Electrical Schematic TB85J Schematics – 2 A11084B...
  • Page 406 Electrical Schematic TB85J Schematics – 3 A11072A...
  • Page 407 Electrical Schematic TB80 Schematics – 4 Cummins and Deutz A11076A...
  • Page 408 Electrical Schematic TB80 Schematics – 5 A11085B...
  • Page 409 Schematics – 6...
  • Page 410 Upper Hydraulic Schematic Schematics – 7 TB80/TB85J A11077A...
  • Page 411 Lower Hydraulic Schematic Schematics – 8 TB80/TB85J A11062A...
  • Page 412 Local Distributor: Lokaler Vertiebshändler: Distributeur local: El Distribuidor local: Il Distributore locale: Europe TEL: +1 (559) 443 6600 TEL: +44 (0) 845 1550 058 FAX: +1 (559) 268 2433 www.upright.com PN - 508382-000...

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