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Related Manuals for Upright SB85J
Summary of Contents for Upright SB85J
- Page 1 SB85J Operator Manual PN 508381-000 Jan 08...
- Page 3 The aerial platform is not electrically insulated. Death or serious injury will result from con- tact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the Minimum Safe Approach Distance section in Chapter 3–Safety.
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Page 4: Table Of Contents
Horn Button ............23 Flashing Light ............16 Platform Foot Switch ..........24 Driving Lights............16 Machine/Generator Switch ........24 Platform Work Lights ..........16 Dual Fuel ..............24 Driving and Platform Work Lights......24 SB85J Fixed Axle – 0112975... - Page 5 Electrical Power Outlet ......... 33 Troubleshooting Chart ..........55 Drive Motion Alarm ..........33 Driving and Work Lights ........33 Appendix A – Glossary Platform Control Cover .......... 33 Placards and Decals ..........33 Prestart Inspection Checklist ........39 SB85J Fixed Axle – 0112975...
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Page 7: Chapter 1 - Introduction
The standard machine includes the following features. Additional copies of this manual may be ordered from • Proportional drive control UpRight. Supply the model and manual part number from • Four wheel drive the front cover to assure that the correct manual will be •... -
Page 8: Maintenance
Training is essential and must be performed by a quali- fied person. Become proficient in knowledge and actual consent of the UpRight Engineering Department. Modifi- operation before using the aerial platform on the job. You cation may void the warranty, adversely affect stability,... -
Page 9: Chapter 2 - Specifications
Fuel Tank Upper Controls Chassis Rear Front Right Side Hydraulic Fluid Tank And Filter Battery Disconnect Intermediate Main Boom Switch Boom Batteries Engine Tip Boom Platform Emergency Front Rear Platform Lowering Valve Foot Switch Left Side SB85J Fixed Axle – 0112975... -
Page 10: Working Envelope
Working Envelope Meters (Feet) 27.4 (90) 24.4 (80) 21.3 (70) 18.3 (60) 15.2 (50) 12.2 (40) (30) (20) (10) (10) 6.10 (20) 24.4 21.3 18.3 15.2 12.2 (80) (70) (60) (50) (40) (30) (20) (10) (10) SB85J Fixed Axle – 0112975... -
Page 11: General Specifications
45 km/h (28 mph) Down 105 seconds minimum Extend 80 to 90 seconds Retract 60 to 70 seconds Vibration less than 2.5 m/sec Sound Threshold below 97 dB(A) 25 to 35 seconds Down 25 to 35 seconds SB85J Fixed Axle – 0112975... -
Page 12: Engine Specifications
Engines for specific coolant recommendations and specifications. Note 3: Refer to the engine manufacturers manual for specific lubricating oil recommendations and specifications. Note 4: API Starburst symbol on GF-4 oils reads “API Service SM.” Engine Oil Viscosity Cummins B3.3 SB85J Fixed Axle – 0112975... - Page 13 -40 -35 -30 -25 -20 -15 -10 -5 0 10 15 20 25 30 40 50 °C SAE 5W/30 SAE 0W/30 Note No straight weight oils and no specialized diesel oils are to be used in GM engines. SB85J Fixed Axle – 0112975...
- Page 14 Chapter 2 – Specifications SB85J Fixed Axle – 0112975...
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Page 15: Chapter 3 - Safety
Over 50kV to 200kV 6.10 Over 200kV to 350kV Over 350kV to 500kV 7.62 10.67 Over 500kV to 750kV Over 750kV to 1000kV 13.72 Table 1 – Minimum Safe Approach Distance Figure 3 – Minimum Safe Approach Distance SB85J Fixed Axle – 0112975... -
Page 16: Prestart Inspection
Death or serious injury can result from a tip- tact with structures or other hazards. over accident. Do not drive or position the aerial SB85J Fixed Axle – 0112975... -
Page 17: Electrical System
If control reversal does not free the platform, evacuate the platform before attempting to free it. SB85J Fixed Axle – 0112975... -
Page 18: Placards And Decals
Tighten the fuel tank cap securely. If the fuel cap is lost, the fuel system if air enters the lines between the tank replace it with an approved cap from UpRight. Use of a and the injection pump. non-approved cap without proper venting may result in pressurization of the tank. -
Page 19: Chapter 4 - Safety Devices
Figure 4.3 – Emergency Lowering Knob At the upper controls, the emergency stop is a two-posi- tion push button (refer to Figure 4.2). The knob may be turned to open the cylinder bleed down valve for emergency lowering. SB85J Fixed Axle – 0112975... -
Page 20: Ground Operation Switch
Figure 4.5 – Platform Figure 4.6 – Upper Controls The gates close automatically after entering or exiting the platform. The gate is part of the guardrail system and must be securely fastened after entering the platform. SB85J Fixed Axle – 0112975... -
Page 21: Engine Protection Systems
The horn button is on the right side of the upper control indicated on the platform rating placard. panel (refer to Figure 4.8). The horn is operational when the machine is set up for operation from the upper con- trols. SB85J Fixed Axle – 0112975... -
Page 22: Drive Motion Alarm
Figure 4.11 – Platform Work Lights engine is running. Use the platform lights to improve visibility while working aloft in dimly lit areas. Do not use the platform work lights to drive on public roadways. SB85J Fixed Axle – 0112975... -
Page 23: Chapter 5 - Gauges And Displays
On liquid cooled engines it shows the temperature of the water and antifreeze mixture in the engine block. The gauge on air cooled engines shows the temperature of the engine oil as the oil leaves the filter. SB85J Fixed Axle – 0112975... -
Page 24: Engine Oil
The engine oil level is measured with a dipstick. The dip- tion. stick is the only way to accurately determine the engine oil level. The engine oil level should always be between the add and full marks on the dipstick. SB85J Fixed Axle – 0112975... -
Page 25: Chapter 6 - Controls
Push the start button until the engine starts, then re- lease it. Emergency Stop Button The emergency stop is a two-position, red push button. Push the button in to disconnect power to all control cir- cuits. Pull the button out to restore power. SB85J Fixed Axle – 0112975... -
Page 26: Controls Selector Switch
Hold the switch up to raise the jib. Hold the switch down ture is below 0°C (32°F). to lower the jib. Hold the toggle switch up in the on position for about 60 seconds before trying to start the engine. SB85J Fixed Axle – 0112975... -
Page 27: Hydraulic System Warm-Up Switch
• Throttle switch The upper control panel (refer to Figure 6.4) has a circuit breaker for the main and drive circuits. The circuit breaker reset buttons are on the front of the upper control panel. SB85J Fixed Axle – 0112975... -
Page 28: Start Switch
The drive range operates in LO when the booms are out Place the drive/boom selector switch in the boom posi- of the stowed position, regardless of the position of the tion to operate the boom functions. drive range switch. SB85J Fixed Axle – 0112975... -
Page 29: Steer Mode Switch
Boom Extend/Retract Joystick The boom extend/retract joystick is used to extend or retract the booms. The joystick is spring returned to the center off position. Figure 6.7 – Upper Control Panel Right Side SB85J Fixed Axle – 0112975... -
Page 30: Platform Foot Switch
Place the switch in the machine position to turn off the generator and resume machine operation. Machine functions will not operate while the switch is in the generator position. SB85J Fixed Axle – 0112975... -
Page 31: Chapter 7 - Prestart Inspection
Inspect the radiator hoses and clamps for wear, leakage, essary, before starting the engine. or damage. Make sure the hoses are not hardened, cracked, or feel spongy. Make sure the cap is in place and tight. SB85J Fixed Axle – 0112975... -
Page 32: Fuel Tank
Figure 7.6) should be to the right of “0.” Left of the “0” is 4. Carefully lift the tank from the cradle. discharging. 5. Place a full tank in the cradle making sure the slot in the tank aligns with the pin. SB85J Fixed Axle – 0112975... -
Page 33: Cold Weather Start Kit
If the level is not within 6 mm ( the bottom of the filler neck inside each hole, add dis- tilled water. Replace the caps on the batteries. The caps must be in place and tight during machine operation. SB85J Fixed Axle – 0112975... -
Page 34: Fluid Filter
Make sure all hoses and tubes are held firmly in their support brackets. Controls Selector Switch Engine/Emergency Power Switch Emergency Stop Button Start Switch Ground Operation Switch Figure 7.12 – Lower Controls Figure 7.10 – Hoses, Tubes, and Fittings SB85J Fixed Axle – 0112975... -
Page 35: Operating Controls
4. Open the rear door on the left side of the machine to access the level sensor (refer to Figure 7.14). Use the following procedure to test the emergency lower- ing system. 1. Use the lower controls to raise the main boom. 2. Turn the engine off. SB85J Fixed Axle – 0112975... -
Page 36: Flashing Light
It is important to inspect the fasteners that connect the components. Weldments Visually inspect all weldments for abnormal wear, abra- sion, or deformation that could cause interference be- tween moving parts. Figure 7.16 – Extension Cylinder Support Bracket SB85J Fixed Axle – 0112975... -
Page 37: Wire Ropes
All bolts and nuts fastening the plat- Visually inspect all fasteners to see that none are miss- form in place must be present and not show any signs of ing or loose. looseness. SB85J Fixed Axle – 0112975... -
Page 38: Lanyard Anchors
Death or serious injury can result from becoming trapped between components, buildings, structures, or other obstacles. Make sure all personnel stand clear of the aerial platform while performing the prestart inspection. Figure 7.22 – Right Side of Upper Control Panel SB85J Fixed Axle – 0112975... -
Page 39: Electrical Power Outlet
Platform Control Cover The machine may be equipped with an optional platform control cover. Inspect the cover to ensure it fits properly over the control panel. SB85J Fixed Axle – 0112975... - Page 40 0074311 0074311 (One per Cylinder) 0162366 0070901 0162336E 0162366 0162336E 0070901 Right Side 0162366 0162366 This machine is not electrically insulated. Do not operate in proximity to high voltage power lines and parts! 0162336E 0162336E SB85J Fixed Axle – 0112975...
- Page 41 This machine is equipped with foam filled or solid tires, wheel weight is critical for stability. To prevent machine tip over, replace tires with factory approved foam filled or solid tires ONLY. DO NOT attempt to inflate foam filled or solid tires. 0073298 0073298 SB85J Fixed Axle – 0112975...
- Page 42 This machine is equipped with foam filled or solid tires, wheel weight is critical for stability. To prevent machine tip over, replace tires with factory approved foam filled or solid tires ONLY. DO NOT attempt to inflate foam filled or solid tires. 0073 298 0073298 SB85J Fixed Axle – 0112975...
- Page 43 Chapter 7 – Prestart Inspection 0074311 0074311 (One per Cylinder) (One per Cylinder) Rear Front Top View Of Chassis 0074311 0151410 Radiator – Cummins and GM 0151410 0151410 Ford Engine – Left Side SB85J Fixed Axle – 0112975...
- Page 44 You must allow for platform sway, rock, or sag. This aerial device does not provide protection from contact with or proximity to an electrically charged conductor. Death or serious injury will result from such contact or inadequate clearance. 0072530 0072530 0072530 Upper Controls SB85J Fixed Axle – 0112975...
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Page 45: Prestart Inspection Checklist
Sounds when activated Electrical power outlet Proper operation Drive motion alarm Sounds when aerial platform moves Driving and work lights Proper operation Platform control cover In place and proper operation Placards and Decals In place and readable SB85J Fixed Axle – 0112975... - Page 46 Chapter 7 – Prestart Inspection SB85J Fixed Axle – 0112975...
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Page 47: Chapter 8 - Operation
Cold, thick hydraulic oil does not flow well and may cause tion. delay in response to control movement and improper volt- age output of the AC generator. Cold hydraulic oil may also cause cavitation and pump damage. The hydraulic SB85J Fixed Axle – 0112975... -
Page 48: Deutz - Manifold Preheater
For example, if the engine was started or platform functions using the lower controls. from the lower controls, the warm-up switch at the lower controls must be used for the system to operate. SB85J Fixed Axle – 0112975... -
Page 49: Upper Controls
11. Place the ground operation switch in the off position Figure 8.3 – Upper Controls when no functions are being operated. 7. Turn the anti-restart master switch to on and pause a few seconds while the alarm sounds to alert others SB85J Fixed Axle – 0112975... -
Page 50: Boom Operation
• Use mid range (four wheel drive) when traveling (10′) horizontal length. across soft surfaces or those with small inclines. Mid range can only be activated when the booms are stowed. Mid range is for medium speed, high torque operation. SB85J Fixed Axle – 0112975... -
Page 51: Drive Speeds
The wheels will steer only when the drive joystick is in the forward or reverse drive position, or when the booms are stowed. Figure 8.6 – Upper Controls SB85J Fixed Axle – 0112975... -
Page 52: Ac Generator
This allows the machine to be driven without the Before starting the engine, place the fuel switch in the system sensing an overload due to rough ground condi- gasoline or the LPG position. Open the shut-off valve on tions. SB85J Fixed Axle – 0112975... -
Page 53: Air Line
The air line may be used to conduct fluids such as water that the engine will not start or the emergency power sys- or antifreeze. Contact your local distriburor or UpRight for tem will not operate. If the engine cannot be left running... - Page 54 Chapter 8 – Operation SB85J Fixed Axle – 0112975...
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Page 55: Chapter 9 - Stowing And Transporting
The aerial platform may be moved on a transport vehicle. Depending on the particular situation, the aerial platform may be driven, winched, or hoisted onto a vehicle such as a truck or trailer. Driving is the preferred method. SB85J Fixed Axle – 0112975... -
Page 56: Driving
6. At each drive wheel, remove the two bolts from the disconnect plate (refer to Figure 9.4). Turn the plate 8. Verify that the machine wheels, loading ramps, and over so the nipple points inward. Reinstall the two transport vehicle are aligned. bolts. SB85J Fixed Axle – 0112975... -
Page 57: Hoisting
Use the following procedure to secure the aerial platform the aerial platform and that all manufacturer’s instruc- on the transport vehicle. tions and warnings, regulations and safety rules of their employer and/or any state or federal law are followed. 1. Chock the wheels. SB85J Fixed Axle – 0112975... - Page 58 11. Use a nylon strap to securely fasten the platform against the wood block. On steel platforms, thread the strap over the toeboard as shown in Figure 9.6. SB85J Fixed Axle – 0112975...
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Page 59: Chapter 10 - Emergency Operation
3. Pull the emergency stop button outward. 1. Pull the emergency stop button outward (refer to Fig- ure 10.3). 4. Place the controls selector switch in the lower con- trols position. 2. Turn the start switch on. SB85J Fixed Axle – 0112975... -
Page 60: Emergency Lowering
Pinch points exist between boom components and between the booms and turntable. Death or serious injury can result if the booms or platform lowers onto personnel. Make sure all personnel stand clear while lowering the booms. SB85J Fixed Axle – 0112975... -
Page 61: Chapter 11 - Troubleshooting
• If using LPG make certain that the fuel shutoff valve is open. • Try starting the engine for 20 seconds and then let the starter motor cool for 60 seconds. Re- peat as necessary. SB85J Fixed Axle – 0112975... - Page 62 Push the main system circuit breaker the upper control panel or the wir- button back in. If the button pops back ing box has tripped. The engine will out, refer the problem to a qualified not crank. service technician. SB85J Fixed Axle – 0112975...
- Page 63 System needs calibration. Refer the problem to a qualified ser- vice technician. SB85J Fixed Axle – 0112975...
- Page 64 The horn is sounding and red til the load is at or below rated ca- pacity. Cycle machine power off, overload light is constantly on. then on. If alarm continues, system may need recalibration. SB85J Fixed Axle – 0112975...
- Page 65 The horn is sounding and red til the load is at or below rated ca- overload light is constantly on. pacity. Cycle machine power off, then on. If alarm continues, system may need recalibration. SB85J Fixed Axle – 0112975...
- Page 66 Hydraulic system component failure. Stow the machine and do not oper- ate until repairs are made. Severe hydraulic leak. Failure of hose, tube, fitting, seal, Do not operate machine until repairs etc. are made. SB85J Fixed Axle – 0112975...
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Page 67: Appendix A - Glossary
An aerial platform is not a fall arrest anchorage. projected upward from the platform. This system includes a harness or belt, lanyard, and a lanyard anchor. Federal OSHA, ANSI, and UpRight platform – the portion of an aerial platform intended to be occupied require the use of additional fall protection beyond the platform guard- by personnel with their tools and materials. - Page 68 Appendix A – Glossary SB85J Fixed Axle – 0112975...
- Page 70 Local Distributor: Lokaler Vertiebshändler: Distributeur local: El Distribuidor local: Il Distributore locale: Europe TEL: +1 (559) 443 6600 TEL: +44 (0) 845 1550 058 FAX: +1 (559) 268 2433 FAX: +44 (0) 195 2299 948 www.upright.com PN - 508381-000...