Upright TL38 Service & Parts Manual
  1. Manuals
  2. Brands
  3. Upright Manuals
  4. Boom Lifts
  5. TL38
  6. Service & parts manual
Upright TL38 Service & Parts Manual

Upright TL38 Service & Parts Manual

Work platform
Hide thumbs
Table of Contents

Advertisement

Quick Links

POWERED ACCESS
TL38
WORK PLATFORM

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TL38 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Upright TL38

Summary of Contents for Upright TL38

  • Page 1 POWERED ACCESS TL38 WORK PLATFORM...
  • Page 3 Serial Numbers 1800 – Current When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the left hand axle mount.
  • Page 5 Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. C A U T I O N Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. NOTE: Gives helpful information. TL38 Service & Parts Page i...
  • Page 6 Please understand that these warnings cannot cover all conceivable ways in which service, whether or not recommended by UpRight, might be done, or of the possible hazardous consequences of each conceivable way, nor could UpRight, investigate all such ways.
  • Page 7 The hydraulic 6.Outriggers pump, driven by batteries powers the cylinders. Solenoid operated valves control raising and lowering. HASSIS The chassis is a structural frame that supports all the components of the TL38 work platform. TL38 Service & Parts Page 1-1...
  • Page 8 The elevating function shall ONLY be used when the work platform is level and on a firm surface. The work platform is NOT intended to be used on uneven, rough, or soft terrain when elevated. Page 1-2 TL38 Service & Parts...
  • Page 9 NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas. Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight. AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing key.

  • Page 10: Table Of Contents

    Specifications ...............17 Page 2 TL38 Service & Parts...

  • Page 11: Introduction

    DO NOT use the maintenance platform without guardrails properly assembled and in place 2. Elevating Assembly 3. Chassis 4. Power Module 5. Control Module 6. Platform Controls 7. Manual Case 8. Chassis Controls 9. Hydraulic Fluid Reservoir 10. Batteries TL38 Service & Parts Page 3...

  • Page 12: Special Limitations

    L A R M The TL38 is fitted with a load sensing system designed to comply with the requirements os BS EN 280 : 2001 If a load equivelent to 90% of safe working load is lifted a fault code “03” will be displayed on the digital display on the platform control box.

  • Page 13: Controls And Indicators

    Controls and Indicators ONTROLS AND NDICATORS Figure 2: Controls and Indicators Platform Controls 1.Emergency stop 6.Display 2.Telescope 7.Joystick 3.Upper Boom 4.Lower Boom 5.Rotate Chassis Controls 1.Emergency stop 5.Key Switch 2.Machine Controls 3.Outrigger Controls 4.Analog Rocker TL38 Service & Parts Page 5...

  • Page 14: Pre-Operation Safety Inspection

    6. Check that all guardrails are in place and all fasteners are properly tightened. 7. Inspect the machine thoroughly for cracked welds and structural damage, loose or missing hardware, hydraulic leaks, damaged control cable, loose wire connections and wheel bolts. Page 6 TL38 Service & Parts...

  • Page 15: System Function Inspection

    2. Select either the lower or upper boom lift function button (the button will illuminate to confirm selection). 3. While engaging the Interlock Switch, push the Control Handle forward. 4. If the machine is not level the tilt alarm will sound and the machine will not lift. TL38 Service & Parts Page 7...

  • Page 16: Rotate

    Stand clear of the elevating assembly while operating the Emergency Lowering Valve Knob. TL38 The Emergency Lowering Valve for the TL38 is located on the valve block of each lift cylinder. 1. Open the Emergency Lowering Valve by pushing and holding the knob.
  • Page 17 Tow Bar where the Cycle Guard Frames meet. Position 4 shows the securing line around the First Post. This line should be secured below the Boom Rest, however care should be taken not to damage the Boom Rest Limit Switch or its cable on a TL38 with hydraulic outrig- gers.

  • Page 18: Hour Meter

    11.Attach the Breakaway Safety Cable to the towing vehicle. The TL38 may then be towed. If the TL38 is to be transported by other means then it must be securely tied down to the transporting unit at several points. Recommended securing points are the four outrigger support members on the Chassis and the Tow Bar- weldment.

  • Page 19: Maintenance

    Always wear safety glasses when working near batteries. Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water. Always replace batteries with UpRight batteries or manufacturer approved replacements weighing 26,3 kg (58 lbs.) each. • Check the battery fluid level daily, especially if the work platform is being used in a warm, dry climate.

  • Page 20: Inspection And Maintenance Schedule

    Check condition of deck. Inspect for structural cracks. and Rails Assembly Tyres and Wheels Check for damage. Emergency Operate the emergency lowering valve and Lowering System check for serviceability. Entire Unit Check for and repair collision damage. Page 12 TL38 Service & Parts...

  • Page 21: Labels

    3 058608-001 DECAL - LOWER CONTROL BOX 4 057382-000 DECAL - EMERGENCY LOWERING 5 058860-000 DECAL - HAND HAZARD 6 057385-000 HAZARD TAPE (900mm LONG) 7 058609-000 DECAL - "UpRight" LOGO 8 057339-001 PLASTIC PUSH RIVET 9 058838-000 E.U. NAME PLATE 10 058836-000 V.I.N. PLATE...
  • Page 22 3 058608-000 DECAL - LOWER CONTROL BOX 4 057382-000 DECAL - EMERGENCY LOWERING 5 058860-000 DECAL - HAND HAZARD 6 057385-000 HAZARD TAPE (900mm LONG) 7 058609-000 DECAL - "UpRight" LOGO 8 057339-001 PLASTIC PUSH RIVET 9 058838-000 E.U. NAME PLATE 10 058836-000 V.I.N. PLATE...

  • Page 23: Specifications

    *Specifications are subject to change without notice. Hot weather or heavy use may affect performance. Refer to the Service Manual for complete parts and service information. This machine meets or exceeds all applicable CE and GS machinery directive requirements. TL38 Service & Parts Page 15...
  • Page 24 Remove wires by inserting a small flat bladed screwdriver into square beside wire. Install wires by ERMINAL LOCKS stripping ½” of insulation, inserting screwdriver in square and inserting wire. Be sure no strands are bend backwards. Replace wires with same rating and type. TL38 Service & Parts Page 3-1...
  • Page 25 • 0-69 bar (0-1000 psi) Hydraulic Pressure Gauge with Adapter Fittings • 0-207 bar (0-3000 psi) Hydraulic Pressure Gauge with Adapter Fittings • 0-414 bar (0-6000 psi) Hydraulic Pressure Gauge with Adapter Fittings • Inclinometer Page 3-2 TL38 Service & Parts...
  • Page 26 3.3 - Lubrication 3.3 L UBRICATION See figure below for lubrication points on the TL38 Grease Nipple (Grease Type - Litium Sulphate, Water Resistant, ISO220 Oil + NLG12 Thickness e.g. Mobil HP222) Other (Oil Type - ISO 46 e.g. Mobil DT25)
  • Page 27 Under such conditions, a 4 hour equalize charge once a week in the early afternoon will improve the state of charge and battery life. Page 3-4 TL38 Service & Parts...
  • Page 28 Do not check the specific gravity in a cell to which water has just been added. If there is not enough electrolyte in a fully charged cell to obtain a sample for the hydrometer, add water and continue charging for one to two hours to adequately mix the water and electrolyte. TL38 Service & Parts Page 3-5...
  • Page 29 Closed contacts of the switch should open when the lower boom is at an angle such that the bot- tom of the second post is approx. 1 m above the ground. Lower Boom Lever Clamping Nut Switch Body Switch Lever Page 3-6 TL38 Service & Parts...
  • Page 30 The switch should be activated when the boom sits in the boom rest. The lever is non-adjustable,but should be checked for freedom of movement and kept clean from dirt and other contaminants that might affect its free movement. Location: The switch is located on the chassis assembly. Adjustment: Ensure lever is free in this direction when the to rotate as shown outrigger touches the ground TL38 Service & Parts Page 3-7...
  • Page 31 27 – Platform Lower Boom Switch ON at power-up 28 – Platform Upper Boom Switch ON at power-up 29 – Platform Joystick Enable Switch ON at power-up 31 – Platform Joystick not in neutral at power-up Page 3-8 TL38 Service & Parts...
  • Page 32 79 – Left Front Outrigger Down Coil fault 81 – Left Rear Outrigger Down Coil fault 82 – Right Rear Outrigger Down Coil fault 83 – Drive Head Extend Coil fault 84 – Drive Head Retract Coil fault TL38 Service & Parts Page 3-9...
  • Page 33 Pump & Motor the full mark on the dipstick. ESERVOIR REATHER Clean the breather/cap at the same time that the oil filter is replaced. Use cleaning solvent and blow dry with clean, dry compressed air. Page 3-10 TL38 Service & Parts...
  • Page 34 6. Slowly turn the main relief valve adjusting screw clockwise until the pressure gauge reads 155 Bar pressure. 7. Release Telescope-in switch. 8 Tighten locknut on main relief valve while holding the adjusting screw in position. Figure 3-4: Hydraulic Manifold Slew cross-line relief valves Main Relief Valve Test Port TL38 Service & Parts Page 3-11...
  • Page 35 8. Slowly turn the remaining cross-line relief valve adjusting screw clockwise until the pressure gauge reads 50 Bar pressure. 9. Tighten the locknuts on both cross-line reief valves while holding the adjusting screws in posi- tion. Page 3-12 TL38 Service & Parts...
  • Page 36 4. Operate each hydraulic function, and check for proper function and leaks. 5. Check the level in the hydraulic fluid tank. 6. Adjust all relief valves mounted on the Hydraulic Manifold according to instructions. TL38 Service & Parts Page 3-13...
  • Page 37 21. Solenoid Valve (Level) 9. FITTING (3/8” - 1/4” MALE/MALE) 22. Solenoid Valve (Telescope) 10. Blanking Cap 23. Solenoid Valve (Lower Boom) 11. Blanking Cap 12. FITTING (3/8” - 1/4” MALE/MALE) 13. FITTING (3/8” - 1/4” MALE/MALE) Page 3-14 TL38 Service & Parts...
  • Page 38 4. Operate each hydraulic function, and check for proper function and leaks. 5. Check the level in the hydraulic fluid tank. 6. Adjust all relief valves mounted on the Hydraulic Manifold according to instructions. TL38 Service & Parts Page 3-15...
  • Page 39 8. FITTING (1/4” - 1/4” MALE/MALE) 9. FITTING (1/2” - 1/2” MALE/MALE) 10. FITTING (3/8” - 3/8” MALE/MALE) 11. SOLENOID VALVE (REAR RHS O/R) 12. SOLENOID VALVE (REAR LHS O/R) 13. SOLENOID VALVE (FRONT RHS O/R) Page 3-16 TL38 Service & Parts...
  • Page 40 3. Slide both locking plates into the groves on the pins and secure with the bolts and wash- ers. 4. Test with weight at rated platform load to check system operation. TL38 Service & Parts Page 3-17...
  • Page 41 8. Knock the body end pin out. 9. Remove cylinder. 1. Cylinder 5. Lower Boom 2. Lock Plate 6. Tie Bars 3. Pivot Pin 4. Bushing FOR DISASSEMBLY, CLEANING AND INSPECTION, REASSEMBLY 3-17 ECTION Page 3-18 TL38 Service & Parts...
  • Page 42 3. Slide both locking plates into the groves on the pins and secure with the bolts and washers. 4. Reconnect the hoses to their correct ports. 5. Test with weight at rated platform load to check system operation. TL38 Service & Parts Page 3-19...
  • Page 43 1. Second Post 4. Retaining Bolt 2. Rod End Pivot Pin 5. Barrel End Pivot Pin 3. Pin Lock Plate 6. Upper Lift Cylinder 7. Washer FOR DISASSEMBLY, CLEANING AND INSPECTION, REASSEMBLY 3-17 ECTION Page 3-20 TL38 Service & Parts...
  • Page 44 7. Remove the cylinder. 1. Cylinder 5. Outrigger 3 & 4 2. Lock Plate 6. Washer 3. Pivot Pin 7. Bolt 4. Bushing 3 & 4 FOR DISASSEMBLY, CLEANING AND INSPECTION, REASSEMBLY 3-17 ECTION TL38 Service & Parts Page 3-21...
  • Page 45 4. Replace any parts found unserviceable. 5. Discard all seals. 6. Examine all cartridge valves for wear on threads and damage to O-rings. Page 3-22 TL38 Service & Parts...
  • Page 46 END CAP ROD AND END PIVOT ROD SEAL O-RING WIPER PISTON O-RING GREASE NIPPLE PISTON HEAD PISTON SEAL PISTON LOCKNUT ROLL PIN GRUB SCREW END CAP GLAND TAB WASHER CARTRIDGE PTFE SEAL ROD SEAL TL38 Service & Parts Page 3-23...
  • Page 47 3. Armature should be checked for grounds and clear of this shorted turns. Refinish commutator surface if space. pitted or excessively worn. 4. Brushes should be checked for wear and to ensure that they are free in the brush holders. Page 3-24 TL38 Service & Parts...
  • Page 48 PECIFICATIONS YDRAULIC OMPONENTS NOTE: Always lubricate threads with clean hydraulic oil prior to installation Use the following values to torque hydraulic components used on UpRight Work Platforms. Table 3-1: Torque Specifications for Hydraulic Components Type: SAE Part Series Cartridge Poppet...
  • Page 49 206,550 285,728 1157 1543 333,923 1352 1803 252,450 1136 1515 349,223 1572 2095 408,128 1837 2450 312,300 1546 2061 432,015 2138 2851 504,885 2500 3332 367,650 1985 2647 508,582 2746 3662 594,368 3210 4279 Page 3-26 TL38 Service & Parts...
  • Page 50 Check/torque nuts 100 Nm-74 ft lbs Daily Platform Check welds for cracks. Daily Signature of Service Engineer Deck and Check condition of floor. Daily Guardrails Check that securing bolts are Daily _____________________________ tightened. Check drop bar on cage entrance. Daily TL38 Service & Parts Page 3-27...
  • Page 51 Maintenance 3.17 - Torque Specifications OTES Page 3-28 TL38 Service & Parts...
  • Page 52 When performing any service that requires the platform to be raised, ensure that the platform and booms are supported by a crane capable of supporting the load. Unplug the machine or disconnect the battery when replacing or testing the continuity of any electrical component. TL38 Service & Parts Page 4-1...
  • Page 53 TL38 Service & Parts 4.2 - Troubleshooting 4.2 T ROUBLESHOOTING 1. Verify your problem. • Do a full function test from both the platform and chassis controls, and note all functions that are not operating correctly. 2. Narrow the possible causes of the malfunction.
  • Page 54 Adjust switch lever arm or R eplace switch. J ib cylinder will not S hutoff ball valve is open. C lose S hutoff ball valve. retract or extend. 4.3 T ROUBLESHOOTING UIDE TL38 Service & Parts Page 4-3...
  • Page 55 AULT ODES INTRODUCTION The TL38 is equipped with a fault detection system, if you have a faulty component, bad electrical connection or start up error a fault code will be displayed on the read out located on the upper control box.
  • Page 56 42 – Lower Control Right Rear Outrigger Switch ON at power-up 43 – Lower Control Left Rear Outrigger Switch ON at power-up 44 – Lower Control Right Front Outrigger Switch ON at power-up 45 – Lower Control Left Front Outrigger Switch ON at power-up TL38 Service & Parts Page 4-5...
  • Page 57 TL38 Service & Parts 4.6 - Fault Codes continued 4.6 F AULT ODES CONTINUED 51 – Lower Boom Up Coil fault 52 – Lower Boom Down Coil fault 53 – Upper Boom Up Coil fault 54 – Upper Boom Down Coil fault 55 –...
  • Page 58 CHEMATICS 5.1 I NTRODUCTION This section contains electrical and hydraulic power schematics and associated information for maintenance purposes. ONTENTS Schematic (J1 Harness)..................5-2 Schematic (J2 Harness)..................5-3 Electrical Assembly....................5-4 Hydraulic Schematic.....................5-5 TL38 Service & Parts Page 5-1...
  • Page 59 Schematics - 5.1 - Introduction Page 5-2 TL38 Service & Parts...
  • Page 60 Schematics - 5.1 - Introduction TL38 Service & Parts Page 5-3...
  • Page 61 Schematics - 5.1 - Introduction Page 5-4 TL38 Service & Parts...
  • Page 62 Schematics - 5.1 - Introduction TL38 Service & Parts Page 5-5...
  • Page 63 Schematics - 5.1 - Introduction Notes : Page 5-6 TL38 Service & Parts...
  • Page 64 Hydraulic Manifold Assembly (Main)........6 - 12 Tail Board Assembly..............6 - 26 Hydraulic Manifold Assembly (Outrigger).......6 - 13 Decals Assembly..............6 - 28 Tow Hitch Assembly..............6 - 14 Platform Controls Assembly .............6 - 15 Ground Controls Assembly............6 - 16 TL38 Service & Parts Page 6-1...

  • Page 65: General Assembly

    057104-000 LOWER LIFT CYL ASSEMBLY 500056-000 UPPER LIFT CYL ASSEMBLY 500059-000 JIB CYLINDER ASSEMBLY 500058-000 OUTRIGGER CYLINDER ASSEMBLY 500084-000 MOTOR CONTROL UNIT 500086-001 LOWER CONTROLS 500087-000 UPPER CONTROLS 500085-015 ELECTRICAL COMPONENTS 500113-000 HYDRAULIC HOSES Page 6-2 TL38 Service & Parts...
  • Page 66 Illustrated Parts Breakdown - General Assembly TL38 Service & Parts Page 6-3...

  • Page 67: Chassis Assembly

    057577-000 CIRCLIP 20mm 057077-000 BRAKE CABLE ASSY 500061-000 PIVOT PIN, SMALL, FOOT PAD 5000505-000 AXLE & BRAKE HUB ASSY 500060-000 PIVOT PIN, LARGE, FOOT PAD 500051-000 WHEEL ASSY 057032-000 CIRCLIP 35mm 500312-000 TYRE 500313-000 WHEEL ONLY Page 6-4 TL38 Service & Parts...
  • Page 68 Illustrated Parts Breakdown - Chassis Assembly Chassis Assembly 500001-001 TL38 Service & Parts Page 6-5...
  • Page 69 BUSHING, PLAIN, 25mm 057054-000 BUSHING, FLANGED, 30mm 057046-000 BUSHING, FLANGED, 35mm 500078-000 BUSHING, FLANGED, 25mm 500079-000 BUSHING, FLANGED, 35mm X 16mm 057196-000 057197-000 057198-000 057176-000 500074-000 500073-000 500072-000 500071-000 500070-000 500069-000 058486-000 TRANSIT LOCK PIN Page 6-6 TL38 Service & Parts...
  • Page 70 Illustrated Parts Breakdown - Booms & Posts Assembly TL38 Service & Parts Page 6-7...
  • Page 71 501950-000 CAGE BASE 057190-000 TAILBOARD ASSEMBLY (EURO) 057190-001 TAILBOARD ASSEMBLY (USA) 057190-002 TAILBOARD ASSEMBLY (UK & IRELAND) 057347-000 LADDER 058251-000 LATCH, LADDER 501886-000 OVERLOAD DEVICE 056069-016 M16 WASHER 503101-040 M16 X 40 HEW SCREW Page 6-8 TL38 Service & Parts...
  • Page 72 Illustrated Parts Breakdown - Platform Assembly TL38 Service & Parts Page 6-9...

  • Page 73: Axle & Brake Hub Assembly

    057077-000 BRAKE CABLE ASSY 500050-001 WHEEL HUB ASSEMBLY 500050-004 BRAKE ASSEMBLY, RIGHT HAND 500050-003 BRAKE ASSEMBLY, LEFT HAND 500050-006 BRAKE SHOE, STANDARD 500050-005 BRAKE SHOE, REVERSING 057474-000 WHEEL NUT M12 057471-000 WHEEL STUD M12 Page 6-10 TL38 Service & Parts...

  • Page 74: Hub Assembly

    LEFT HAND BRAKE ASSEMBLY 500050-004 RIGHT HAND BRAKE ASSEMBLY 058571-000 GREASE SEAL 057083-000 INNER BEARING 057084-000 OUTER BEARING SPLIT PIN AXLE NUT 057471-000 WHEEL STUD M12 057474-000 WHEEL NUT M12 500050-002 DRUM 057089-000 HUB CAP TL38 Service & Parts Page 6-11...
  • Page 75 057122-000 MALE / MALE FITTING 3/8 X 3/8 057121-000 MALE / MALE FITTING 3/8 X 1/4 500261-002 HANDPUMP 503351-000 SOLENOID VALVE, SLEW 503352-000 SOLENOID VALVE, LEVEL 503535-000 SOLENOID VALVE, TELE 503354-000 SOLENOID VALVE, LIFT Page 6-12 TL38 Service & Parts...
  • Page 76 Part Description QTY. 058723-000 SOLENOID VALVE & COILS 058180-001 SOLENOID VALVE & COIL 057123-000 FITTING, MALE MALE (3/8 X 1/2) 057122-000 FITTING, MALE MALE (3/8 X 3/8) 057358-000 FITTING, MALE MALE (1/4 X 1/4) TL38 Service & Parts Page 6-13...

  • Page 77: Tow Hitch Assembly

    Item Part Description QTY. 058348-000 COUPLING HEAD, EUROPE 058349-000 COUPLING HEAD, USA 058790-000 GAITER JOCKEY WHEEL 058242-000 (NOT PART OF TOW HITCH ASSEMBLY) 058787-000 HANDBRAKE ASSEMBLY 058794-000 SPRING PACK ASSEMBLY 058746-000 BREAKAWAY SAFETY CABLE Page 6-14 TL38 Service & Parts...

  • Page 78: Platform Controls Assembly

    Illustrated Parts Breakdown - Platform Controls Assembly Platform Controls Assembly Item Part Description QTY. 502453-000 CIRCUIT BOARD 501866-000 KEY SWITCH 501867-000 EMERGENCY STOP BUTTON -000 DECAL 501881-000 ENCLOSURE 501882-000 JOYSTICK 501882-002 JOYSTICK BOOT 501882-001 JOYSTICK STEERING BOOT 501866-001 TL38 Service & Parts Page 6-15...

  • Page 79: Ground Controls Assembly

    502560-000 SOCKET 503288-000 DECAL KEY SWITCH (501866-001 FOR THE KEY 501866-000 ALONE) 502539-000 ANALOG ROCKER 502451-000 502561-000 ALARM 502492-000 MOTOR CONTROLLER 502489-000 LINE CONTACTOR 501878-000 FUSE 501877-000 FUSE BLOCK 502562-000 SOCKET 502457-000 CIRCUIT BOARD Page 6-16 TL38 Service & Parts...
  • Page 80 Illustrated Parts Breakdown - Lower Lift Cylinder Assembly Lower Lift Cylinder Assembly 057104-000 Item Part Description QTY. 058887-000 EMERGENCY DOWN VALVE 058728-000 OVERCENTRE VALVE 057360-000 SEAL KIT 058819-000 GREASE NIUPPLE TL38 Service & Parts Page 6-17...
  • Page 81 Illustrated Parts Breakdown - Upper Lift Cylinder Assembly Upper Lift Cylinder Assembly 500056-000 Item Part Description QTY. 058887-000 EMERGENCY DOWN VALVE 058728-000 OVERCENTRE VALVE 500056-001 SEAL KIT 058819-000 GREASE NIPPLE Page 6-18 TL38 Service & Parts...
  • Page 82 Illustrated Parts Breakdown - Jib Cylinder Assembly Jib Cylinder Assembly 500059-000 Item Part Description QTY. 058925-000 OVERCENTRE VALVE 058728-000 SINGLE PO CHECK VALVE 500059-001 SEAL KIT 058819-000 GREASE NIPPLE TL38 Service & Parts Page 6-19...
  • Page 83 Illustrated Parts Breakdown - Outrigger Cylinder Assembly Outrigger Cylinder Assembly 500058-000 Item Part Description QTY. 058925-000 SINGLE PO CHECK VALVE 058728-000 OVERCENTRE VALVE 500058-001 SEAL KIT 058819-000 GREASE NIPPLE Page 6-20 TL38 Service & Parts...
  • Page 84 Illustrated Parts Breakdown - Outrigger Cylinder Assembly NOTES : TL38 Service & Parts Page 6-21...

  • Page 85: Electrical Assembly

    CHARGER DISCONNECT 502534-000 HARNESS ASSEMBLY J2 HARNESS, CHARGER DISCONNECT (+) - 502552-000 500361-000 LIMIT SWITCH (OUTRIGGER) LINE CON4 501886-000 LOAD CELL HARNESS, CHARGER DISCONNECT (-) - 502553-000 BATT (-) 501883-000 NYE GEL (ANTI CORROSION) Page 6-22 TL38 Service & Parts...
  • Page 86 Illustrated Parts Breakdown - Electrical Assembly TL38 Service & Parts Page 6-23...

  • Page 87: Hydraulic Assembly

    MAIN MANIFOLD TO JIB CYLINDER OUTRIGGER MANIFOLD TO O.R. R.L. HOSE ASSY, 1/4” M1T 5350mm B90-B90 500111-000 MAIN MANIFOLD TO BOOM 2 HOSE ASSY, 1/4” M1T 900mm B90-B90 500112-000 MAIN MANIFOLD TO BOOM 1 Page 6-24 TL38 Service & Parts...
  • Page 88 Illustrated Parts Breakdown - Hydraulic Assembly TL38 Service & Parts Page 6-25...

  • Page 89: Tailboard Assembly

    BRAKE / INDICATOR LENS 057327-000 FOG LIGHT LENS 057334-000 7 PIN PLUG 057334-000 7 PIN PLUG 057335-000 7 PIN SOCKET 057335-000 7 PIN SOCKET 058262-000 NUMBER PLATE LIGHT ASSY 058262-000 NUMBER PLATE LIGHT ASSY Page 6-26 TL38 Service & Parts...
  • Page 90 R.H. FLASHER FOG LIGHT FOG LIGHT EARTH EARTH R.H. FLASHER L.H. FLASHER R.H. TAIL LIGHT L.H. TAIL LIGHT STOP LIGHTS STOP LIGHTS L.H. TAIL LIGHTS L.H. TAIL LIGHTS & NUMBER PLATE & NUMBER PLATE TL38 Service & Parts Page 6-27...

  • Page 91: Decals Assembly

    057382-000 DECAL - EMERGENCY LOWERING 058860-000 DECAL - HAND HAZARD 057385-000 HAZARD TAPE (900mm LONG) 057385-000 HAZARD TAPE (900mm LONG) 058609-000 DECAL - ‘UPRIGHT’ LOGO 058609-000 DECAL - ‘UPRIGHT’ LOGO 057339-001 PLASTIC PUSH RIVET 057339-001 PLASTIC PUSH RIVET 058838-000 EU NAME PLATE...
  • Page 92 Illustrated Parts Breakdown - Decal Assembly TL38 Service & Parts Page 6-29...
  • Page 93 058860-000 DECAL - HAND HAZARD 058860-000 DECAL - HAND HAZARD 057385-000 HAZARD TAPE (900mm LONG) 057385-000 HAZARD TAPE (900mm LONG) 058609-000 DECAL - ‘UPRIGHT LOGO’ 058609-000 DECAL - ‘UPRIGHT LOGO’ 057339-001 DECAL - PLASTIC PUSH RIVET 057339-001 DECAL - PLASTIC PUSH RIVET 058838-000 E.U.
  • Page 94 Illustrated Parts Breakdown - Decal Assembly TL38 Service & Parts Page 6-31...
  • Page 95 Illustrated Parts Breakdown - Decal Assembly NOTES : Page 6-32 TL38 Service & Parts...
  • Page 96 Local Distributor: Lokaler Vertiebshändler: Distributeur local: El Distribuidor local: Il Distributore locale: Europe TEL: +1 (559) 443 6600 TEL: +44 (0) 845 1550 058 FAX: +1 (559) 268 2433 FAX: +44 (0) 195 2299 948 www.upright.com PN - 500314-002...

Table of Contents

Save PDF