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Setup
Initial Setup Instructions
1. Assembly requires 2 Individuals.
2. After removing the components from the box, turn
trailer bed upside down for assembly. Use cardboard from
packaging to protect bed rails - be careful not to damage
tailgate pins or D-rings (Fig 2).
3. Remove the 4 wooden blocks from the corners of the
trailer bed used for shipping and discard/recycle (Fig 3).
4. Set Struts on top of the trailer bed inside the angle
steel welded to the trailer bed with angled section of strut
(portion of strut with axle bushings) facing toward the rear
of the trailer bed (Fig 4).
Struts are left side and right side. Be sure the angled walls
of angle steel on strut and trailer bed are flush (Fig 5).
5. Use screwdriver to align holes in angled steel welded to
trailer bed and holes in strut if need be. From packet "A",
bolt each end of the struts to the steel angle on the trailer
bed (place washer next to the head of the bolt and next
to the nut) - hand tighten only at this time (Fig 6). Finish
mounting each strut by adding bolts, washers and nuts
down the full length of the struts (place washer next to the
head of the bolt and next to the nut) - hand tighten at this
time. (Fig 7).
6. Lay rectanguler frame on ground with pivot point
brackets facing upwards (Fig 8). Open packet "B" and take
out 2 washers and 2 bolts. Slide washer onto each bolt. Lift
front end of rectangular frame by wiring and slide bolt (with
washer) into holes (as shown in Fig 9).
7. Set Bed Rest Bracket on rectangular frame having both
bolts go thru holes in bracket. Make sure the black plastic
box bracket mounts are facing toward wiring (Fig 10). Slide
washer onto each bolt. Thread Nylon Locknut onto each
bolt and tighten using (2) 13mm wrenches or socket set (Fig
11).
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Fig 1.
Fig 2.
Fig 4.
Fig 6.
Hand tighten screws
along the full length of
the struts and on both
ends of each strut.
9
Fig 3.
Angled portion
of struts angled
toward rear of
bed.
Rear of
trailer bed.
Walls of angle
steel on strut
and bed to be
flush.
Fig 5.
Fig 7.
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