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Summary of Contents for ABI Attachments Workman XL
- Page 1 Form No. 10-80077 | Rev 3 | 7/6/2021 Owner’s Manual Workman XL ATV Trailer NOTE: This Owner’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all models and the model depicted may differ from yours.
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Page 2: Table Of Contents
Model and Serial Number Model Number: Serial Number: Invoice Number: Purchaser’s Name: Contact Information Table of Contents ABI Attachments, Inc Warranty..........3 520 S. Byrkit Ave. Safety............4 Mishawaka, IN 46544 Safety Labels...........7 Customer Support Unpacking Instructions & Parts List...8 Setup............9... -
Page 3: Warranty
TERMS & CONDITIONS “ABI” means ABI Attachments, Inc. 520 S Byrkit Ave, Mishawaka, Indiana 46544, 877.788.7253. The above referenced models are warrantied for 24 months, from the original invoice date, against defects in materials and/or workmanship when put to normal and designed residential, farm, &... -
Page 4: Safety
Safety WARNING! The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control, and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment. - Page 5 • Lower implement to the ground • Replace parts on this implement and follow all shutdown procedures with genuine ABI Attachments parts before leaving the operator’s seat to OPERATION SAFETY only. perform maintenance. • Do not alter this implement in a •...
- Page 6 USE SEAT BELT AND ROPS • ABI Attachments recommends the use of a CAB or roll-over protective AVOID UNDERGROUND UTILITIES structures (ROPS) and seat • Dig Safe, Call 811 (USA Always belt in almost all tow vehicles.
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Page 7: Safety Labels
Safety Labels are we actually adding this label to the trailer? Email: support@abiattachments.com Call Toll Free: 877-788-7253... -
Page 8: Unpacking Instructions & Parts List
Unpacking Instruction & Parts Initial Setup Instructions Hardware Packing List Tools Needed: - Gloves PACKET PART # DESCRIPTION - Safety Glasses - Safety Shoes M8x25 Hex Bolts Subframe - (2) 10 mm Socket or wrench Strut Washer - (2) 13 mm (1/2 in) Socket or wrench Hardware - (2) 16 mm (5/8 in) Socket or wrench M8 Nylon Lock Nuts... -
Page 9: Setup
Setup Fig 3. Angled portion of struts angled Fig 2. Fig 1. toward rear of bed. Rear of trailer bed. Initial Setup Instructions Walls of angle steel on strut 1. Assembly requires 2 Individuals. and bed to be 2. After removing the components from the box, turn flush. - Page 10 Setup (cont'd) 8. Mount black plastic box on under side of brackets on bed rest frame with hardware from packet "C". Slide washer onto each bolt, then slide (4) bolts thru holes from underside of brackets. Slide washer onto each bolt. Thread nut onto each bolt and tighten using (2) 10mm wrenches or socket set.
- Page 11 14. Before installing the “Piston End” (small end) of the electric actuator lift to the crossbar, manually turn the piston shaft counter clockwise until the piston is completely seated in the actuator then turn the piston shaft two complete revolutions clockwise (to prevent piston from bottoming out during use) to set the limit switch.
- Page 12 Setup (cont'd) 16. Bolt the “Brake Axle” in the front mounting holes with the swing arms on the axle pointing to the rear or taillight of the trailer using hardware from packet "H". Note: There are 3 packages of bolts labeled "H" which are used in steps 16, 17, &...
- Page 13 Swing arms on Spacers on inside of Tail light. Brake axle. brackets on either side of actuator lift. Fig 22. Fig 20A. Set brake axle on frame with swing arms on axle facing toward tail light. Fig 20B. Washers next to bolt head and locknut.
- Page 14 24. With a person on either side of the trailer, Continue pointed outward pulling the trailer over onto its tires (Fig 45). The ABI when mounting tire. Workman XL Trailer is now complete(Fig 46). Fig 30. Replace lug nuts with tapered portion of lug nut facing inward toward rim.
- Page 15 Grommets on tongue and frame of trailer. Fig 32. Fig 31. Fig 35. To push the big connector into the tongue, pull the tongue grommet off the tongue and push it over the big grommet then work the big and small connectors inside the tongue and replace the grommet back onto the tongue.
- Page 16 Tow Vehicle Wiring Installation The necessary wiring to hook the workman XL trailer to the tow vehicle are in the kit (Fig 47). The 6 prong connector coming out of the hitch on the trailer will plug into the 6 prong connector and the end of the wiring harness (Fig 48).
- Page 17 Fig 47. Fig 48. Yellow - Running Light Brown - Stop Light Fig 44A. White - Negative Black - Positive Fig 49. Fig 44B. Fig 50. Fig 51. Fig 52. Slide heat shrink wrap over crimped wires and use heat gun to shrink wrap around both connectors. Fig 45.
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Page 18: Tow Vehicle Wire Installation
Tow Vehicle Wiring Installation (cont'd) Fig 55. Fig 56. Fig 57. Fig 58. Visit: www.abisupport.com... -
Page 19: Wiring Schematic
Wiring Schematic Email: support@abiattachments.com Call Toll Free: 877-788-7253... -
Page 20: Brake Controller Adjustments
ABI offers power brakes as a standard feature on the dual Manual Brake Activator. axle Workman XL only. Mounted within the black box on the Workman XL Trailer is a Brake Controller, which allows adjustment to the time delay and power intensity of the trailer brakes. -
Page 21: Replacement Parts
Replacement Parts All of the ground engaging components are considered wear parts and will need to be replaced as they wear out from use. To reorder, please contact the ABI Support department at 877-788-7253. Email: support@abiattachments.com Call Toll Free: 877-788-7253... -
Page 22: Maintenance
Maintenance Wheels and Hubs - The bearings in both hubs (on the Idler axle only) should be greased every 12 months using a multipurpose grease. They should also be greased before any long period of storage. The grease zerk is located on the back side of each hub (Fig 59). -
Page 23: Troubleshooting & Faqs
Troubleshooting & FAQs • Recommended tow vehicle engine size is 350 cc or larger with four-wheel drive in order to allow safe operation when towing the trailer. • Using the trailer with a heavy load may inhibit the towing capacity of the tow vehicle. Do not exceed the maximum towing capacity of your vehicle. -
Page 24: Options
• Wireless Remote Dump System w/2 key Fobs (Fig 65). • SPSPE1565 - Stake Pocket - mounted to the Workman XL side panels to allow you to build your own side boards. For use with 1x4's (Fig 66). Fig 63. - Page 25 Wireless System Installation Open the Black Box located on the trailer just above the Preinstalled 4 pole connector electric lift - refer to Fig 12 on page 9 for black box location inside the Black Box. (Fig 71). NOTE: Black box does NOT need to be removed from trailer to install the wireless system - black box in views is only removed for installation demonstration.
- Page 26 Options (cont'd) Trailer Side Panel Installation Tools Needed: Two people Metric Socket Set Power drill with drill bits ABI recommends building all of step 1 on the ground then continue with step 2. Insert Pins into holes. Step #1: Note: Each long side board has one leg with a longer Fig 75.
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Page 27: Footnotes
Foot Notes Email: support@abiattachments.com Call Toll Free: 877-788-7253... - Page 28 For additional information on the use or setup of the Workman XL Trailer, please contact the ABI customer support team at 855.211.0598. Additional support videos are available at the ABI support page ( abisupport.com ) under each tool.