Fagor FI-200W L Service Manual

Fagor FI-200W L Service Manual

Rack conveyor dishwashers

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SERVICE MANUAL
*********
RACK CONVEYOR DISHWASHERS
April, 2009
Models: FI-200W L
FI-200W R

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Summary of Contents for Fagor FI-200W L

  • Page 1 SERVICE MANUAL ********* RACK CONVEYOR DISHWASHERS April, 2009 Models: FI-200W L FI-200W R...
  • Page 2: Table Of Contents

    10 WIRING SCHEMATIC _____________________________________________________ 20 11 RECOMMENDED SPARE PARTS____________________________________________ 21 12 FAGOR COMMERCIAL LIMITED WARRANTY _______________________________ 22 WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read this manual thoroughly before installing or servicing this equipment.
  • Page 3: Specifications

    https://appliancetechmanuals.com 1 SPECIFICATIONS PERFORMANCE/CAPACITIES Capacities Heating Elements Racks per hr.:150 Electric wash tank heater: 12 Kw Dishes per hr.: 3750 Electric booster heater: 36 Kw Glasses per hr.: 5400 Wash Tank: 15 gal. / 55 liters Water Consumption / Requirements Venting Requirements Gallons per hr.
  • Page 4: Installation

    https://appliancetechmanuals.com 2 INSTALLATION 2.1 VISUAL INSPECTION Before installing the unit, check the package and machine for damage. All machines have been tested, inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. Visually inspect the exterior of the package. Any damage should be noted and reported to the delivering carrier immediately.
  • Page 5: Data Plate

    https://appliancetechmanuals.com 2.3 DATA PLATE The data plate is located on one side of the machine. Under no circumstances should the data plate be removed from the unit. The data plate is essential to identify the particular features of your machine and is of great benefit to installers, operators and maintenance personnel. It is recommended that, in the event the data plate is removed, you copy down the essential information in this manual for reference before installation.
  • Page 6 https://appliancetechmanuals.com Z718415000 Water valve Z718418000 Vacuum breaker Z718417000 Pressure Gauge Wiring for water solenoid valve. Be sure it is connected Z102307000 Pressure reducer Z102308000 Filter 3/4" ¾” Water connection. Hose + gasket must be fitted here. Z602121000 Water hose connected to the boiler. Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed.
  • Page 7: Water Drainage

    It is the personal responsibility and obligation of the customer to contact a qualified electrician to assure that the electrical installation is adequate and is in conformance with the National Electrical Code, ANSI / NFPA 70 – latest edition and all local codes and ordinance. FI-200W L and FI-200W R 208-240Volts / 3 phases am/ve Fig.6...
  • Page 8: Chemical And Table Limit Switch Connections

    Please see instructions for electrical and plumbing connections located in this manual and in the feeder equipment manual. Fagor does not recommend any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for questions concerning these subjects.
  • Page 9 https://appliancetechmanuals.com Tank heater Contactor (CRT) Boiler heaters Contactors (CRC1-3) Aux. Relay (CA) Washing Relay (CMBL) Door Relay (Cp) TERMINAL BLOCK FOR DETERGENT AND RINSE FEEDERS AND TABLE LIMIT SWITCH Motor Relays. CMV1 (slow speed) – CMV2 (fast speed) IMPORTANT: BE SURE CONNECTIONS (WIRES ON RELAYS, TERMINAL BLOCKS, CONTACTORS…) ARE ON PLACE AND NOT LOOSEN BECAUSE OF VIBRATION DURING TRANSPORTATION.
  • Page 10: Installation / Start Up Checklist

    https://appliancetechmanuals.com 3 INSTALLATION / START UP CHECKLIST CHECK OFF THE FOLLOWING ITEMS AS THEY ARE COMPLETED BEFORE PROCEEDING TO OPERATE OR SERVICE THE DISHWASHER. Has the dishwasher been checked for concealed/hidden damage? Has the dishwasher been properly leveled? Has the service voltage been checked to ensure that it meets the requirements listed on the dishwasher data plate? Has the dishwasher circuit breaker/service breaker been sized correctly, given the dishwasher’s amperage requirements?
  • Page 11: Use

    4 USE 4.1 USE OF THE APPLIANCE FI-200W L and FI-200W R . FILLING. Set the selector dial (1), (Fig. 8) to the preparation position (∇) (2). The pilot light will come on (3) and the filling of the of the Boiler and the wash tank will start.
  • Page 12: Advice On How To Wash Correctly

    https://appliancetechmanuals.com 4.2 ADVICE ON HOW TO WASH CORRECTLY Before washing. Be sure that: − The washing tub filters and pump suction filters are in place. − The overflow tube is place. − The curtains are placed correctly. − The door is closed. −...
  • Page 13 https://appliancetechmanuals.com Fig.11 Fig.12 − Clean the washing and rinsing injectors − Clean the tub appropriately with a water jet, removing all the residues that are stuck to it. − Clean the racks daily. Fig. 13 − Re-assemble all the devices in their correct place, keeping in mind the following: −...
  • Page 14: Maintenance

    https://appliancetechmanuals.com 5 MAINTENANCE Regular wiping of the outside surface with a soft, damp sponge or cloth and mild detergent is all that is necessary to maintain the good looks of your dishwasher. − Check the rinse aid and detergent dispenser from time to time and refill when necessary. −...
  • Page 15: Clutch Ajustment

    https://appliancetechmanuals.com 6 CLUTCH AJUSTMENT If it was necessary to adjust the clutch, proceed as follows: Loosen the bolt on the top of the clutch with a no. 13 wrench and with a no. 4 Allen wrench, loosen the side bolt. (Fig 17, Fig. 18) With a torque wrench adjusted to 12 Nm and a “C”...
  • Page 16: Troubleshooting

    First be sure that the “Installation Checklist” in this manual was completed and check out that all the items still remains in effect. For support or further service information contact Fagor Service Department toll free at 1-866-GO-FAGOR (46-32467). The diagnosing, testing and repair of any electrical, mechanical device is to be performed solely by trained service technicians.
  • Page 17 https://appliancetechmanuals.com completed the filling Faulty wash pump (MBL1 Verify that the wash pump is getting and heating cycle, & MBL2) power. If so, replace the pump. Ohm out conveyor moving and a windings. rack is in wash area. Dishwasher will NOT Faulty selector switch (Ig) Verify the wiring of the switch;...
  • Page 18 https://appliancetechmanuals.com None little Make sure detergent to dish ratio is (Cont.) detergent being used. fallowed to manufacturer specification. Improper loading Read chapter on proper loading of overloading dishwasher. Washing and or rinsing Check that arms rotate properly, and that arms jammed or dirty. rinsing and washing nozzles are not blocked or dirty.
  • Page 19: Electrical Diagram

    https://appliancetechmanuals.com 8 ELECTRICAL DIAGRAM FI-200 W (208÷240)V CRC1 CRC1 CRC2 CRC3 CRC1 CRC2 CRC3 CRC2 CRC3 CMBL CMV1 CMV2 CMBL CMV2 CMV1 Z273058000...
  • Page 20 https://appliancetechmanuals.com 8 ELECTRICAL DIAGRAM FI-200 W (208÷240)V CRC1 CRC1 CRC2 CRC3 CRC1 CRC2 CRC3 CRC2 CRC3 CMBL CMV1 CMV2 CMBL CMV2 CMV1 Z273058000...
  • Page 21: Components

    https://appliancetechmanuals.com 9 COMPONENTS = Conecction point with R R = Generator rele Ia = Rinse microswitch IG = Main switch = Water heater feeding = Connection points 160/200 without drying nor condenser Ra = Rinse and fill auxiliary relay IL = Wash microswitch C,C1,C2 = Condenser CA = Rinse auxiliary relay RC11/12/13/21/22 = Boiler heating element...
  • Page 22: Wiring Schematic

    https://appliancetechmanuals.com 10 WIRING SCHEMATIC PORTAMANDOS CONDENS. Pilotos Ambar SEC. 220 V. Z-203005 220 V. Termostato Analógico Z-273005 Z-316412 Z-263001 am/ve 220 V. RS=Z-276391 380-415 V. MS=Z-316412 Z-203050 Z-203050 X-183011 X-183011 X-183011 X-183011 CRT12 CRC1 CRC2 CRC3 CMEV na rs Z-203014 L=1200 RESISTENC.
  • Page 23 https://appliancetechmanuals.com 10 WIRING SCHEMATIC SEC. CONDENS. PORTAMANDOS 220 V. Pilotos Ambar 220 V. Z-203005 Termostato Analógico Z-316412 Z-273005 am/ve Z-263001 220 V. RS=Z-276391 380-415 V. MS=Z-316412 Z-203050 Z-203050 X-183011 X-183011 X-183011 X-183011 CRT12 CRC1 CRC2 CRC3 CMEV na rs Z-203014 L=1200 RESISTENC.
  • Page 24: Recommended Spare Parts

    https://appliancetechmanuals.com 11 RECOMMENDED SPARE PARTS Part Number Description Z129502 Heating element for booster 11500 W. 230V. Z203014 Booster thermostat Z213014 Hi-limit booster thermostat Z203050 Contactor for booster and tank 230V. 50/60 Hz. Z203005 Pilot light Z273006 Level pressure switch Z203511 Pump Motor 60Hz.
  • Page 25: Fagor Commercial Limited Warranty

    Warranty Coverage: If there is a defect in material or factory workmanship covered by this Warranty reported to Fagor during the period the applicable Warranty is in force and effect, Fagor will repair or replace, at Fagor’s option, that part of the Equipment that has become defective.
  • Page 26 PARTICULAR PURPOSE. NO OTHER WARRANTIES ARE AUTHORIZED ON BEHALF OF FAGOR UNLESS SPECIFICALLY ISSUED BY FAGOR. Fagor shall have no liability for incidental or consequential losses, damages or expenses, loss of sales, profits or goodwill, or punitive or exemplary damages directly or indirectly arising from the sale, handling or use of the Equipment or from any other cause relating thereto, whether arising in contract, tort, warranty, strict liability or otherwise.
  • Page 27 Fagor Commercial, Inc. 6992 N.W. 82nd Ave. Miami, Fl. 33166 Tel: (305) 779 0170 Fax: (305) 779 0173 1-866-GO-FAGOR www.fagorcommercial.com...

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Fi-200w r

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