Table Of Contents; Contents - EWM Drive 4 Basic S Operating Instructions Manual

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Contents

1 Contents .......................................................................................................................................... 3
2 For your safety ............................................................................................................................... 5
2.1 Notes on using these operating instructions .......................................................................... 5
2.2 Explanation of icons ............................................................................................................... 6
2.3 Safety instructions .................................................................................................................. 7
2.4 Transport and installation .................................................................................................... 10
3 Intended use ................................................................................................................................. 12
3.1 Applications .......................................................................................................................... 12
3.2 Use and operation solely with the following machines ........................................................ 12
3.3 Documents which also apply ............................................................................................... 13
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
4 Machine description - quick overview ...................................................................................... 15
4.1 Front view / side view from the right .................................................................................... 15
4.2 Rear view / side view from left ............................................................................................. 17
5 Design and function ..................................................................................................................... 19
5.1 Transport and installation .................................................................................................... 19
5.1.1
5.1.2
5.1.3
5.1.4
5.2 Intermediate hose package connection ............................................................................... 22
5.2.1
5.2.2
5.2.3
5.3 MIG/MAG welding ................................................................................................................ 26
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.4 MMA welding or gouging ..................................................................................................... 34
5.4.1
5.4.2
5.5 Remote control ..................................................................................................................... 35
6 Maintenance, care and disposal ................................................................................................. 36
6.1 General ................................................................................................................................ 36
6.1.1
6.1.2
6.2 Maintenance work, intervals ................................................................................................ 37
6.2.1
6.2.2
6.2.3
6.3 Disposing of equipment ....................................................................................................... 38
099-005593-EW501
10.01.2022
Warranty ............................................................................................................... 13
Declaration of Conformity ..................................................................................... 13
Service documents (spare parts and circuit diagrams) ........................................ 13
Calibration/Validation............................................................................................ 13
Part of the complete documentation ..................................................................... 14
Ambient conditions ............................................................................................... 19
Welding torch cooling system ............................................................................... 20
5.1.2.1 Permitted torch coolant ......................................................................... 20
5.1.2.2 Maximal hose package length .............................................................. 20
Notes on the installation of welding current leads ................................................ 21
Stray welding currents .......................................................................................... 22
Shielding gas supply (shielding gas cylinder for welding machine) ..................... 24
Pressure regulator connection ............................................................................. 24
5.2.2.1 Gas test ................................................................................................. 25
5.2.2.2 Purge hose package ............................................................................. 25
Protective flap, welding machine control .............................................................. 25
Assemble the wire guide ...................................................................................... 26
Welding torch connection ..................................................................................... 27
Wire feed .............................................................................................................. 28
5.3.3.1 Inserting the wire spool ......................................................................... 28
5.3.3.2 Changing the wire feed rollers .............................................................. 29
5.3.3.3 Inching the wire electrode ..................................................................... 32
5.3.3.4 Spool brake setting ............................................................................... 33
Standard MIG/MAG torch ..................................................................................... 33
MIG/MAG special-torches .................................................................................... 34
5.3.5.1 Switching between Push/Pull and intermediate drive ........................... 34
Welding task selection .......................................................................................... 34
Connection of electrode holder or gouging torch ................................................. 34
Welding task selection .......................................................................................... 35
Cleaning ............................................................................................................... 36
Dirt filter ................................................................................................................ 36
Daily maintenance tasks....................................................................................... 37
Monthly maintenance tasks .................................................................................. 37
Annual test (inspection and testing during operation) .......................................... 37
Notes on using these operating instructions
Contents
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