Page 2 How to Change the Digital Operator Display from Japanese to English Preface The VARISPEED-626MC5 Series of general-purpose Inverters provides V/f control and vector con- trol as standard features along with user-friendly operation. This manual is designed to ensure correct and suitable application of VARISPEED-626MC5-series Inverters.
Page 3 The warning symbols for ISO and JIS standards are different, as shown below. The ISO symbol is used in this manual. Both of these symbols appear on warning labels on Yaskawa products. Please abide by these warning labels regard- less of which symbol is used.
Page 4 How to Change the Digital Operator Display from Japanese to English Visual Aids The following aids are used to indicate certain types of information for easier reference. EXAMPLE " Indicates application examples. Indicates supplemental information. INFO IMPORTANT Indicates important information that should be memorized.
Page 5 D When ordering a new copy of the manual due to damage or loss, contact your Yaskawa rep- resentatives or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
Page 6 How to Change the Digital Operator Display from Japanese to English Safety Precautions J Confirmations upon Delivery CAUTION Page NO TAG D Never install an Inverter that is damaged or missing components. Doing so can result in injury. J Installation CAUTION Page NO TAG...
Page 7 CAUTION D Do not connect phase-advancing capacitors or LC/RC noise filters to the output cir- NO TAG cuits. The Inverter can be damaged or internal parts burnt if these devices are connected. NO TAG D Do not connect electromagnetic switches or contactors to the output circuits. If a load is connected while the Inverter is operating, surge current will cause the overcurrent protection circuit inside the Inverter to operate.
Page 8 How to Change the Digital Operator Display from Japanese to English J Maintenance and Inspection WARNING Page NO TAG D Do not touch the Inverter terminals. Some of the terminals carry high voltages and are extremely dangerous. Doing so can result in electric shock. NO TAG D Always have the protective cover in place when power is being supplied to the Invert- er.
Page 9 Warning Label Contents and Position There is a warning label on the Inverter in the position shown in the following illustration. Always heed the warn- ings given on this label. 62 6 MC 5 Warning label position Illustration shows the CIMR-MC5A23P7 Warning Label Contents WARNING May cause injury or electric...
Page 10 How to Change the Digital Operator Display from Japanese to English How to Change the Digital Operator Display from Japanese to English If the Digital Operator displays messages in Japanese, change to the English mode using the follow- ing steps. (This manual provides descriptions for the English mode.) Power ON U1- -01=0.00 HZ...
Page 11 Version code MODEL : CIMR- -MC5A20P4 SPEC: 20P41F INPUT : AC 3PH 200-220 V 50Hz 200-230 V 60Hz 0-230 V 1.2kVA 3.2 A OUTPUT : AC 3PH LOT NO : MASS : 3.0kg SER NO : JAPAN YASKAWA ELECTRIC CORPORATION...
Page 12 CONTENTS 11 Introduction 12 Handling Inverters 13 Wiring 14 Setting User Constants 15 Trial Operation 16 Basic Operation 17 Advanced Operation 18 User Constants 19 Troubleshooting 10 Maintenance and Inspection 11 Specifications 12 Appendix...
Page 13: Table Of Contents
Table of Contents 1 - 1 Introduction ......... Outline and Functions .
Page 14 Table of Contents 4 - 4 Modes ........... . 4.2.1 Inverter Modes .
Page 15 7.3.5 External Terminal Functions: H ..........7 - 31 7.3.6 Protective Functions: L .
Page 16 Table of Contents 12.1.1 Selection ............12 - 2 12 - 2 12.1.2...
Page 17: Introduction
Introduction This chapter provides an overview of the VS-626MC5 Inverter and de- scribes its functions and components. 1 - 2 1.1 Outline and Functions ....1 - 2 1.1.1 VS-626MC5 Inverter Models .
Page 18: Vs-626Mc5 Inverter Models
Motor Out- Output Ca- Type Model Number (IEC IP 00) put [kW] pacity [kVA] (IEC IP 20, NEMA 1) CIMR-MC5A CIMR-MC5A CIMR-MC5A20P4 20P41 * 0.75 CIMR-MC5A20P7 20P71 * CIMR-MC5A21P5 21P51 * CIMR-MC5A22P2 22P21 * Remove the top and bottom covers from the models...
Page 19: Outline Of Control Methods
1.1 O utline and Functions 1.1.2 Outline of Control Methods The VS-626MC5 uses two control methods. Open-loop vector control (factory setting) Flux vector control PG stands for pulse generator (encoder). Vector control is a method for removing interference with magnetic flux and torque, and controlling torque according to references.
Page 20 Introduction 1.1.3 Functions Monitor Function The following items can be monitored with the Digital Operator: Frequency reference, output frequency, output current, motor speed, output voltage reference, main-circuit DC voltage, output power, torque ref- erence, status of input terminals, status of output terminals, operating status, total operating time, software number, speed deviation value, PID feedback value, fault status, fault history, etc.
Page 21 1.1 O utline and Functions In general, press the DATA/ENTER Key to move from an upper to a lower level. This varies somewhat, however, according to the access level, as shown in Fig. 1.1. For the Quick-Start access level, which has few user constants that can be set, pressing the DATA/ENTER Key jumps directly to the user constant lev- el;...
Page 22: Nomenclature
Digital Operator JVOP-130 Die-cast case Protective cover (bottom) 1.2 Appearance of VS-626MC5, Model CIMR-MC5A20P4 (200 V, 0.4 kW) A 200 V Class Inverter with 0.4 kW Output is shown below with the front cover removed. Control circuit terminals 11 12(G)
Page 23: Digital Operator Components
1.2 Nomenclature 1.2.2 Digital Operator Components This section describes the component names and functions of the Digital Operator. The component names and functions are shown in Figure 1.4 and key functions are described in Table 1.4. DRIVE FWD REV REMOTE Operation Mode Indicators DRIVE: Lit when in operation mode.
Page 24 Introduction 1.2.2 Digital Operator Components Table Key Functions Name Function Switches between (LOCAL) operation via the Digital Operator and control circuit terminal (REMOTE) operation. LOCAL LOCAL/REMOTE Key This key can be enabled or disabled by setting a user constant REMOTE (o2-01).
Page 25: Handling Inverters
Handling Inverters This chapter describes the checks required upon receiving a VS-626MC5 Inverter and describes installation methods. 2 - 2 2.1 Confirmations upon Delivery ....2 - 2 2.1.1 Nameplate Information .
Page 26: Confirmations Upon Delivery
2.1.1 Nameplate Information Example Nameplate Standard domestic (Japan) Inverter: 3-phase, 200 VAC, 0.4 kW, IEC IP20 and NEMA 1 standards Inverter specifications Model number MODEL : CIMR-MC5A20P4 SPEC: 20P41F Input specifications INPUT : AC 3PH 200-220 V 50Hz 200-230 V 60Hz 0-230 V 1.2kVA 3.2 A...
Page 27 2.1 C onfirmations upon Delivery Inverter Specifications 2 0P4 1 F Voltage Class Version (Enter the specifications form number when special spec- AC input, 3-phase, 200 V ifications are required.) AC input, 3-phase, 400 V Max. Motor Capacity Protective Structure 0.4 kW Open chassis (IEC IP00) Enclosed wall-mounted (IEC IP20, NEMA 1)
Page 28: Exterior And Mounting Dimensions
Handling Inverters Exterior and Mounting Dimensions 200 V/400 V Class Inverters of 15 kW and Lower The following diagram shows a 200 V class, 1.5 kW Inverter. Remove the top and bottom covers when mounting 200 V/400 V class Inverters of 15 kW or lower in a control panel.
Page 29 Note An attachment is required to mount the cooling fins (fin section) on the outside of the control panel for 200 V/400 V class Inverters of 15 kW or less. Please ask your Yaskawa representative for details. Dimensional drawings for models with exter-...
Page 30: Checking And Controlling The Installation Site
Handling Inverters 2.3.1 Installation Site Checking and Controlling the Installation Site CAUTION D Always hold the case when carrying the Inverter. If the Inverter is held by the front cover, the main body of the Inverter may fall, possibly resulting in injury. D Attach the Inverter to a metal or other noncombustible material.
Page 31: Installation Orientation And Space
2.4 I nstallation Orientation and Space Installation Orientation and Space Install the Inverter on a vertical surface so as not to reduce the cooling effect. When installing the Inverter, al- ways provide the following installation space to allow normal heat dissipation. 50 mm min.
Page 32: Removing/Attaching The Digital Operator And
Handling Inverters 2.5.1 Inverters of 15 kW or Less Removing/Attaching the Digital Operator and Front Cover Remove the front cover to wire the terminals. For models of 15 kW or less (both 200 V and 400 V class), do not remove or mount the front cover without first removing the Digital Operator;...
Page 33: Inverters Of 18.5 Kw Or Higher
2.5 R emoving/Attaching the Digital Operator and Mounting the Front Cover After wiring the terminals, mount the front cover to the Inverter by performing in reverse order to the steps to remove the front cover. 1. Do not mount the front cover with the Digital Operator attached to the front cover; otherwise, Digital Operator may malfunction due to imperfect contact.
Page 34: Wiring
Wiring This chapter describes wiring terminals, main circuit terminal connections, main circuit terminal wiring specifications, control circuit terminals, and control circuit wiring specifications. 3.1 Connections to Peripheral Devices ..3 - 3 3 - 4 3.2 Connection Diagram .
Page 35 Wiring WARNING D Always turn OFF the input power supply before wiring terminals. Otherwise, an electric shock or fire can occur. D Wiring must be performed by an authorized person qualified in electrical work. Otherwise, an electric shock or fire can occur. D Be sure to ground the ground terminal.
Page 36: Connections To Peripheral Devices
3.1 C onnections to Peripheral Devices Connections to Peripheral Devices Examples of connections between the VS-626MC5 and typical peripheral devices are shown in Figure 3.1. Use this illustration to gain an understanding of the overall equipment configuration. Power supply Molded-case circuit breaker or ground fault interrupter Magnetic con-...
Page 37: Connection Diagram
Wiring Connection Diagram The connection diagram of the VS-626MC5 is shown in Figure 3.2. When using the Digital Operator, the motor can be operated by wiring only the main circuits. DC reactor to improve input power factor (optional) Braking Resistor Unit (Optional) Short-circuit bar ¨...
Page 38: Terminal Block Configuration
3.3 T erminal Block Configuration Control circuit terminals 1 to 33 are not arranged in order of terminal numbers; they are arranged as shown NOTE below. Be sure to wire them correctly. 12(G) 2. Do not use control circuit terminals 13 and 14 at the same time. (The two signals will be added inside the Inverter if they are input at the same time.) 3.
Page 39: Wiring Main Circuit Terminals
Wiring 3.4.1 Applicable Wire Sizes and Closed-loop Connectors Wiring Main Circuit Terminals 3.4.1 Applicable Wire Sizes and Closed-loop Connectors Select the appropriate wires and crimp terminals from Table 3.1 to Table 3.3. Refer to instruction manual TOE-C726-2j for wire sizes for Braking Resistor Units and Braking Units. Table 200 V Class Wire Sizes Wire Thickness...
Page 40 3.4 W iring Main Circuit Terminals Table 400 V Class Wire Sizes Termi- Wire Thickness VS-626MC5 Model (see note) Circuit Terminal Symbol Wire Type CIMR- Screws R, S, T, © , ¨ 1 , ¨ 2, B1, B2, U, V, W MC5A40P4 MC5A40P4 2 to 5 5...
Page 41 Wiring 3.4.1 Applicable Wire Sizes and Closed-loop Connectors Table Closed-loop Connector Sizes (JIS C 2805) (For 200 V/400 V Classes) Wire Thickness mm Terminal Screws Size M3.5 1.25 to 3.5 1.25 to 4 M3.5 1.25 to 3.5 0 75 0.75 1.25 to 4 M3.5 1.25 to 3.5...
Page 42: Main Circuit Terminal Functions
3.4 W iring Main Circuit Terminals 3.4.2 Main Circuit Terminal Functions Main circuit terminal functions are summarized according to terminal symbols in Table 3.4 and Table 3.5. Wire the terminals correctly for the desired purposes. Table 200 V Class Main Circuit Terminal Functions Purpose Terminal Symbol Model: CIMR-MC5A...
Page 43: Main Circuit Configurations
3.4.3 Main Circuit Configurations 3.4.3 Main Circuit Configurations The main circuit configurations are shown in Figure 3.4 and Figure 3.5. 200 V Class CIMR-MC5A20P4 to 21P5 (0.4 to 1.5 kW CIMR-MC5A22P2 to 27P5 (2.2 to 7.5 kW) ¨1 ¨1 ¨2 ¨2...
Page 44 3.4 W iring Main Circuit Terminals 400 V Class CIMR-MC5A40P4 to 41P5 0.4 to 1.5 kW CIMR-MC5A42P2 to 43P7 2.2 3.7 kW ¨1 ¨1 ¨2 ¨2 (DCL (DCL U(T1) U(T1) R(L1) R(L1) option) option) S(L2) V(T2) V(T2) S(L2) T(L3) W(T3) T(L3) W(T3) ©...
Page 45: Standard Connection Diagrams
Wiring 3.4.4 Standard Connection Diagrams 3.4.4 Standard Connection Diagrams CIMR-MC5A20P4 to 27P5, 40P4 to 4015 CIMR-MC5A2011, 2015 Braking Resistor Unit (optional) DC reactor DC reactor Braking Resistor Braking Unit (optional) (optional) Unit (optional) (optional) © ¨1 ¨2 B1 ¨1 ¨2 ¨3...
Page 46: Wiring The Main Circuits
3.4 W iring Main Circuit Terminals 3.4.5 Wiring the Main Circuits This section describes wiring connections for the main circuit inputs and outputs. Wiring Main Circuit Inputs Installing a Molded-case Circuit Breaker Always connect the power input terminals (R, S, and T) and power supply via a molded-case circuit break- er (MCCB) suitable for the Inverter.
Page 47 Wiring 3.4.5 Wiring the Main Circuits Installing a Surge Absorber Always use a surge absorber or diode for inductive loads near the Inverter. These inductive loads include magnetic contactors, electromagnetic relays, solenoid valves, solenoids, and magnetic brakes. Wiring the Power Terminals of Inverters with 18.5 to 75 kW Outputs For 200 V class Inverters of 18.5 to 75 kW or 400 V class Inverters of 18.5 to 45 kW, connect the r and terminals to the R and S terminals respectively.
Page 48 3.4 W iring Main Circuit Terminals Wiring on the Output Side of Main Circuit Connecting the Inverter and Motor Connect output terminals U, V, and W to motor lead wires U, V, and W, respectively. Check that the motor rotates forward with the forward run command. Switch over any two of the output terminals to each other and reconnect if the motor rotates in reverse with the forward run command.
Page 49 Wiring 3.4.5 Wiring the Main Circuits Countermeasures Against Radio Interference Radio noise is generated from the Inverter as well as from the input and output lines. To reduce radio noise, install noise filters on both input and output sides, and also install the Inverter in a totally enclosed steel box.
Page 50 3.4 W iring Main Circuit Terminals Connecting the Braking Resistor (ERF) Connect the braking resistor as shown in Figure 3.14. When using a Braking Resistor Unit. Protect selection for 0: Disabled (no overheating protection) internal DB resistor L8- -01 1: Enabled (overheating protection) (Type ERF) 0: Disabled (Deceleration as set.
Page 51 Wiring 3.4.5 Wiring the Main Circuits 200 V Class Inverters with 11 kW or higher Output and 400 V Class Inverters with 18.5 or higher Output LKEB Braking Re- CDBR Braking sistor Unit Unit ¨3 ¨ ¨ Thermal protector VS-626MC5 trip contact ©...
Page 52 3.4 W iring Main Circuit Terminals Power Supply Sequence MCCB Three-phase power: R (L1) 200 to 230 V, 50/60 Hz S (L2) 380 to 460 V, 50/60 Hz T (L3) * 400/200 V THRX VS-626MC5 Overload relay trip contact of Braking Resistor Unit THRX 20 18 Fault contacts...
Page 53: Wiring Control Circuit Terminals
Wiring 3.5.1 Wire Sizes and Closed-loop Connectors Wiring Control Circuit Terminals A control signal line must not be longer than 50 m and must be separated from power lines. The frequency reference must be input to the Inverter through twisted-pair wires. 3.5.1 Wire Sizes and Closed-loop Connectors Terminal numbers and wire sizes are shown in Table 3.7.
Page 54: Control Circuit Terminal Functions
3.5 W iring Control Circuit Terminals 3.5.2 Control Circuit Terminal Functions The functions of the control circuit terminals are shown in Table 3.9. Use the appropriate terminals for the correct purposes. Table Control Circuit Terminals Type Signal Name Function Signal Level Forward run/stop command Forward run when CLOSED;...
Page 55: Control Circuit Terminal Connections (All Models)
Wiring 3.5.3 Control Circuit Terminal Connections (All Models) 3.5.3 Control Circuit Terminal Connections (All Models) Connections to VS-626MC5 control circuit terminals are shown in Figure 3.20. Forward run/stop Fault output (NO) Reverse run/stop Fault output (NC) Multi-function contact input 1 Fault output common 3 (External fault) Multi-function contact input 2...
Page 56: Control Circuit Wiring Precautions
3.6 Wiring Check 3.5.4 Control Circuit Wiring Precautions Separate control circuit wiring (terminals 1 to 33) from main circuit wiring (terminals R, S, T, B1, B2, U, V, W, ©, ¨1, ¨2, and ¨3) and other high-power lines. Separate wiring for control circuit terminals 9, 10, 18, 19, and 20 (contact outputs) from wiring for terminals 1 to 8, 21, 22, 23, 25, 26, 27, 33 and 11 to 17.
Page 57: Installing And Wiring Pg Speed Control Cards
Wiring 3.7.1 Installing a PG Speed Control Card Installing and Wiring PG Speed Control Cards PG Speed Control Cards are used for executing speed control using a pulse generator (PG). There are four types of PG speed control, as shown below. Select the type that fits the application and control method. PG-B2 A/B-phase pulse input for open collector output or complementary outputs, for vector control PG-X2...
Page 58: Pg Speed Control Card Terminal Blocks
3.7 I nstalling and Wiring PG Speed Control Cards 3.7.2 PG Speed Control Card Terminal Blocks The terminal specifications for each PG Speed Control Card are given in the following tables. PG-B2 (For Flux Vector Control Mode Only) Table 3.10 PG-B2 Terminal Specifications Terminal Contents...
Page 59: Wiring A Pg Speed Control Card
Wiring 3.7.3 Wiring a PG Speed Control Card 3.7.3 Wiring a PG Speed Control Card Wiring examples are provided in the following illustrations for the PG Speed Control Cards. PG-B2 (For Flux Vector Control Mode Only) VS-626MC5 Three-phase 200 VAC (400 VAC) PG-B2 Power supply +12 V...
Page 60 3.7 I nstalling and Wiring PG Speed Control Cards PG-X2 (For Flux Vector Control Mode Only) VS-626MC5 Three-phase 200 VAC (400 VAC) PG-X2 Power supply +12 V Power supply 0 V Power supply +5 V A-phase pulse input (+) A-phase pulse input (--) B-phase pulse input (+) B-phase pulse input (--) A-phase pulse monitor output...
Page 61: Wiring Pg Speed Control Card Terminal Blocks
Wiring 3.7.4 Wiring PG Speed Control Card Terminal Blocks 3.7.4 Wiring PG Speed Control Card Terminal Blocks Use no more than 100 meters of wiring for PG (encoder) signal lines, and keep them separate from power lines. Use shielded, twisted-pair wires for pulse inputs and pulse output monitor wires, and connect the shield to the shield connection terminal.
Page 62 3.7 I nstalling and Wiring PG Speed Control Cards Closed-loop Connector Sizes and Tightening Torque The closed-loop connectors and tightening torques for various wire sizes are shown in Table 3.14. Table Closed-loop Connectors and Tightening Torques 3.14 Terminal Wire Thickness [mm Crimp Terminal Size Tightening Torque (N m) Screws...
Page 63: Selecting The Number Of Pg (Encoder) Pulses
Wiring 3.7.5 Selecting the Number of PG (Encoder) Pulses 3.7.5 Selecting the Number of PG (Encoder) Pulses PG-B2 The maximum response frequency is 32,767 Hz. Use a PG that outputs a maximum frequency of approximately 20 kHz for the rotational speed of the motor. r min Motor speed at maximum frequency output ( p rev...
Page 64: Setting User Constants
Setting User Constants This chapter describes setting user constants using the Digital Operator. 4 - 2 4.1 Using the Digital Operator ....4 - 4 4.2 Modes .
Page 65: Using The Digital Operator
Setting User Constants Using the Digital Operator This section describes the component names and functions of the Digital Operator. The component names and functions are shown in Figure 4.1 and Key functions are described in Table 4.1. DRIVE FWD REV REMOTE Operation Mode Indicators DRIVE: Lit when in operation mode.
Page 66 4.1 U sing the Digital Operator Table Key Functions Name Function Switches between operation (LOCAL) via the Digital Operator and control circuit terminal (REMOTE) operation. LOCAL LOCAL/REMOTE Key REMOTE This Key can be enabled or disabled by setting a user constant (o2-01).
Page 67: Modes
Setting User Constants 4.2.1 Inverter Modes Modes This section describes the VS-626MC5’s monitor modes, switching between modes, and accessing/setting user constants. 4.2.1 Inverter Modes The VS-626MC5 Inverter’s user constants and monitoring functions have been organized in groups called modes that make it easier to read and set user constants. The VS-626MC5 is equipped with 5 modes, as shown in the Table 4.2.
Page 68: Switching Modes
4.2 Modes 4.2.2 Switching Modes Once the Inverter has been put into operation mode by pressing the Menu Key, the Increment and Decre- ment Keys can be pressed to switch to other modes. Press the DATA/ENTER Key to read/set the user constants in each mode.
Page 69: User Constant Access Levels
Setting User Constants 4.2.3 User Constant Access Levels 4.2.3 User Constant Access Levels The VS-626MC5 has three access levels which divide the various user constants based on their applica- tions, as shown below. The access level restricts which user constants can be set or displayed. Quick-start Allows reading/setting of user constants required for simple operation.
Page 70 4.2 Modes Setting User Constants in Each Access Level The displayed access level will change when programming mode is selected. The display will not change for access levels in operation mode, initialize mode, autotuning mode, and modified constants mode. This section provides the procedure to change the acceleration time to 20.0 s in each access level. The ac- celeration time (C1-01) is a user constant in programming mode.
Page 71 Setting User Constants 4.2.3 User Constant Access Levels EXAMPLE Setting a User Constant in the Quick-start Access Level " The user constant level will be displayed when the DATA/ENTER Key is pressed at the programming mode display. Use the following display to set the acceleration time to 20.0 s. Step Key Sequence Digital Operator Display...
Page 72 4.2 Modes EXAMPLE Setting a User Constant in the Basic Access Level " The function level will be displayed when the DATA/ENTER Key is pressed at the programming mode display. Use the following display to set the acceleration time to 20.0 s. Step Key Sequence Digital Operator Display...
Page 73 Setting User Constants 4.2.3 User Constant Access Levels EXAMPLE Setting a User Constant in the Advanced Access Level " The group level will be displayed when the DATA/ENTER Key is pressed at the programming mode dis- play. Use the following procedure to set a constant. Step Key Sequence Digital Operator Display...
Page 74: Operation Mode
4.2 Modes 4.2.4 Operation Mode Operation mode is the mode in which the Inverter can be operated. Many user constants can’t be changed when the Inverter is operating. Refer to User Constant List for de- tails. The following monitor displays are possible in operation mode: The frequency reference, output frequen- cy, output current, and output voltage, as well as fault information and the fault history.
Page 75 Setting User Constants 4.2.4 Operation Mode The “Valid access levels” column in the table indicates whether an item can be monitored in a particular access level and control method. The codes in this column have the following meanings. Items that can be monitored in the access level only.
Page 76 4.2 Modes Name Valid Access Levels Con- Con- Output Signal Levels for Output Signal Levels for Func- Func- Min. Min. stant stant Multi-function Analog Out- Multi-function Analog Out- Function Function Digital Operator Open Loop Flux tion tion Unit Unit puts puts Display Vector...
Page 77 Setting User Constants 4.2.4 Operation Mode Name Valid Access Levels Con- Con- Output Signal Levels for Output Signal Levels for Func- Func- Min. Min. stant stant Multi-function Analog Out- Multi-function Analog Out- Function Function Digital Operator Open Loop Flux tion tion Unit Unit...
Page 78 4.2 Modes Table 4.3 Constants Monitored in Operation Mode (Continued) Name Valid Access Levels Con- Output Signal Levels for Output Signal Levels for Func- Func- Min. stant Multi-function Analog Out- Function Digital Operator Open Loop Flux tion Units puts Display Vector Vector Current fault...
Page 79 Setting User Constants 4.2.4 Operation Mode Name Valid Access Levels Con- Output Signal Levels for Output Signal Levels for Func- Func- Min. stant Multi-function Analog Out- Function Digital Operator Open Loop Flux tion Units puts Display Vector Vector Most recent fault U3-01 U3-01 Information on the last fault...
Page 80 4.2 Modes Change Valid Access Levels User User Setting Setting Factory Factory during during Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion Monitor selection after o1-02 1 to 4 power up Use constant o1-02 to indicate which value will be displayed when the Inverter is started. Refer to the fol- lowing table.
Page 81: Initialize Mode
Setting User Constants 4.2.5 Initialize Mode EXAMPLE Changing Monitor Display to Output Current at Startup in Basic Access Level " Use the following procedure to change user constant o1-02 so that the output current is displayed at startup. (The procedure continues from the end of the previous example.) Step Key Sequence Digital Operator Display...
Page 82 4.2 Modes Selecting the Display Language: A1-00 Use constant A1-00 to select the language displayed by the Inverter. A value of 0 sets English and a value of 1 sets Japanese. This user constant is not returned to the factory setting when constants are initialized. It must be manu- ally reset to the factory setting.
Page 83 Setting User Constants 4.2.5 Initialize Mode Setting the Control Method: A1-02 Use constant A1-02 to select one of the four control methods. This user constant is not returned to the factory setting when constants are initialized. It must be manu- ally reset to the factory setting.
Page 84 4.2 Modes Initializing User Constants: A1-03 Use constant A1-03 to initialize the user constants. When initialized, the user constants will return to their factory-preset values. You should normally re- cord the setting of any constants that are changed from the factory presets. Change Valid Access Levels User...
Page 85 Setting User Constants 4.2.5 Initialize Mode EXAMPLE Initializing for 2-wire Sequential Operation " Use the following procedure to initialize user constants to the factory settings. Step Key Sequence Digital Operator Display Remarks Main Menu MENU Operation Main Menu Initialize Select Language DATA ENTER English...
Page 86 4.2 Modes Passwords: A1-04 A1-05 Use constants A1-04 and A1-05 to write-protect the initialize-mode user constants. User constants A1-01 through A1-03 and A2-01 through A2-32 can be displayed but not changed if the contents of A1-04 and A1-05 are not the same. To write-protect the initialize-mode user constants, set the password in A1-05 after inputting the de- sired values in A1-01 through A1-03 and A2-01 through A2-32.
Page 87 Setting User Constants 4.2.5 Initialize Mode EXAMPLE Setting C1-08 (Deceleration Time 4) in A2-01 to Define it as a User Constant " Step Key Sequence Digital Operator Display Remarks Main Menu MENU Operation Main Menu Initialize Select Language DATA ENTER English Function A2 User Constants...
Page 88 4.2 Modes Figure 4.10 shows the structure of the user constants. Operation mode MENU Initialize mode Language Programming mode Access Level Control Method Initialize Password Function Selection A2 A2-01 User Param 1 A2-02 User Param 2 A2-32 User Param 32 These user constants can be changed and displayed only in the Advanced access level.
Page 89: Programming Mode
Setting User Constants 4.2.6 Programming Mode 4.2.6 Programming Mode The Inverter user constants can be set in programming mode. The user constants which can be changed and displayed depend on the access level and control method that are being used. Refer to the following table to determine if a user constant can be changed.
Page 90 4.2 Modes Control Method Group Group Function Function Display Display Comments Comments Over Flux Loop Vector Vector Function selection for multi-function Multi-function inputs Digital Inputs inputs Function selection for multi-function Multi-function outputs Digital Outputs outputs Analog inputs Analog Inputs Function selection for analog inputs H Terminal Multi-function analog out- Analog Outputs...
Page 91 Setting User Constants 4.2.6 Programming Mode Figure 4.11 shows the difference in the display structure for the various access levels. Advanced Level Basic Level Quick-start Level [Mode] [Group] [Function] [Constant] ENTER ENTER Operation mode b1 Sequence b1-01 Reference selection b Application MENU b1-02 Operation method selection Initialize mode...
Page 92: Autotuning Mode
E1-04 through E2-09 automatically. When motor cannot be disconnected from the load, motor constants can be set by calculation. Contact your YASKAWA representatives for details. The Inverter’s autotuning function automatically determines the motor constants, while a servo system’s autotuning function determines the size of a load, so these autotuning functions are fundamentally differ- ent.
Page 93 Setting User Constants 4.2.7 Autotuning Mode Step Key Sequence Digital Operator Display Remarks Number of Poles Press the keys as in steps 4, 5, 6 of DATA DATA ENTER ENTER rated voltage setting. RESET Select Motor 1/2 Press the keys as in steps 4, 5, 6 of DATA DATA ENTER...
Page 94: Modified Constants Mode
4.2 Modes 4.2.8 Modified Constants Mode The modified constants mode is used to change or display user constants that have been changed from their factory-preset values. When any user constants have been changed in programming mode (b1-01 through o2-08), press the DATA/ENTER Key in modified constants mode to display these user constants.
Page 95: Trial Operation
Trial Operation This chapter describes the preparations and Digital Operator procedures for trial operation of the VS-626MC5 and provides an example of trial opera- tion. 5.1 Procedure ......5 - 3 5 - 4 5.2 Trial Operation Procedures...
Page 96 Trial Operation WARNING D Check to be sure that the front cover is attached before turning ON the power supply. Do not remove the front cover during operation. An electric shock may occur. D Do not come close to the machine when the fault reset function is used. If the alarmed is cleared, the machine may start moving suddenly.
Page 97: Procedure
S Check the Inverter capacity setting (kVA) in o2-04 before replacing the controller PCB with a spare. * 2. When motor cannot be disconnected from the load, motor constants can be set by calculations. Contact your YASKAWA repre- sentatives for details.
Page 98: Trial Operation Procedures
Trial Operation 5.2.1 Power ON Trial Operation Procedures 5.2.1 Power ON Checkpoints before Turning ON the Power Supply Check that the power supply is of the correct voltage. 200 V class: 3-phase 200 to 230 VDC, 50/60 Hz 400 V class: 3-phase 380 to 460 VDC, 50/60 Hz Make sure that the motor output terminals (U, V, W) and the motor are connected correctly.
Page 99: Setting Input Voltage
5.2 T rial Operation Procedures 5.2.4 Setting Input Voltage Set the input voltage of the Inverter (E1-01) according to the power supply voltage. Input Voltage: E1-01 Set the input voltage. Change Valid Access Levels User User during during Setting Setting Factory Factory Constant...
Page 100: Autotuning
Trial Operation 5.2.5 Autotuning 4. Replace the front cover. 23CN 24CN 25CN 26CN 22CN FU2 21CN 20CN 380V 400/415V 440V 460V Jumper 5.1 Setting the Power Supply Voltage (Illustration Above is for 400 V Class Inverter between 18.5 kW and 45 kW) Motor Selection (Motor Overheating Protection): E1-02 Set the type of motor being used with the motor selection constant (E1-02).
Page 101 5.2 T rial Operation Procedures Step Key Sequence Digital Operator Display Remarks Indicates the completion of autotun- Tune Successful ing. Returns to the operation mode dis- Main Menu MENU play. Operation * 1. When the values displayed and the motor rated values differ, set each value separately. * 2.
Page 102: Load Operation
Trial Operation 5.2.6 No-load Operation Display Message Fault Description Countermeasure S Check the PG wiring. There is a contact fault between PG Direction Motor direction fault the Inverter, PG (phase A and B), S Check the motor wiring. and motor (phases U, V, and W) S Check the PG direction and constant F1-05.
Page 103: Loaded Operation
5.2 T rial Operation Procedures Operation Using the Digital Operator Press the RUN Key. The motor will start to rotate. (forward rotation) Press the FWD/REV Key. The motor will rotate in the reverse direction. Press the Stop Key. The motor will stop. (The RUN Key indicator will keep blinking until the motor stops.) The frequency reference can be changed, even during operation.
Page 104: Basic Operation
Basic Operation This chapter explains the basic settings required to operate and stop the VS-626MC5. The user constants described here will be sufficient for simple Inverter. Even when your application requires special functions, such as torque con- trol or PID control, make these basic settings first and then go to the explana- tions of those special functions in chapter NO TAG Advanced Operation.
Page 105: Common Settings
Basic Operation 6.1.1 Setting the Access Level and Control Method: A1-01, A1-02 Common Settings This section describes the constants that are used with all of the control methods. 6.1.1 Setting the Access Level and Control Method: A1-01, A1-02 Constant Access Level: A1-01 Select the constant access level.
Page 106 6.1 C ommon Settings Control Method: A1-02 Select one of the four control methods. This constant is not initialized by the initialize operation. Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Opera- Range Setting...
Page 107: Frequency Reference Settings: B1-01, H3-01, H3-08, H3-09
Basic Operation 6.1.2 Frequency Reference Settings: b1-01, H3-01, H3-08, H3-09 6.1.2 Frequency Reference Settings: b1-01, H3-01, H3-08, H3-09 These settings are required when inputting analog voltage or current signals from the control circuit termi- nals. Frequency Reference Selection: b1-01 Constant b1-01 is used to select the reference source. Change Valid Access Levels User...
Page 108 6.1 C ommon Settings Settings Setting Function 0 to 10 VDC input [10- -bit input] - -10 to 10 VDC input (A negative voltage is a reference for reverse rotation.) 4 to 20 mA input When the terminal is being used as a voltage input terminal (setting 0 or 1), jumper J1 must be discon- nected on the control board.
Page 109 Basic Operation 6.1.2 Frequency Reference Settings: b1-01, H3-01, H3-08, H3-09 Signal Level for Multi-function Analog Input, Terminal 16: H3-04 Set the signal level for the multi-function analog input. Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit...
Page 110: Frequency Reference From Digital Operator: B1-01, O1-03, D1-01 To D1-09
6.1 C ommon Settings Responsiveness decreases as the setting increases. 6.1.3 Frequency Reference from Digital Operator: b1-01, o1-03, d1-01 to d1-09 Frequency Reference Source: b1-01 Select the reference source. Change Valid Access Levels User User Setting Setting Factory Factory during during Constant Name...
Page 111 Basic Operation 6.1.3 Frequency Reference from Digital Operator: b1-01, o1-03, d1-01 to d1-09 Preset Frequency Reference Values: d1-01 through d1-09 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector...
Page 112: Run Source And Sequence Input Responsiveness: B1-02, B1-06, B1-07
6.1 C ommon Settings 6.1.4 Run Source and Sequence Input Responsiveness: b1-02, b1-06, b1-07 Run Source: b1-02 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Opera- Range Setting Flux Vector Number Vector tion Operation method selec-...
Page 113: Acceleration/Deceleration Times: C1-01 Through C1-08, C1-09, C1-10, C1-11
Basic Operation 6.1.5 Acceleration/Deceleration Times: C1-01 through C1-08, C1-09, C1-10, C1-11 6.1.5 Acceleration/Deceleration Times: C1-01 through C1-08, C1-09, C1-10, C1-11 This section describes setting the acceleration times, deceleration times, and emergency stop time. Acceleration/Deceleration Time Unit: C1-10 Change Valid Access Levels User User Setting...
Page 114: Prohibiting Reverse Operation: B1-04
6.1 C ommon Settings The setting range for the emergency stop deceleration time depends upon the setting in C1-10 (accel- eration/deceleration time unit). The table shows the setting range when the factory setting is used for C1-10. If C1-10 is set to “0” (0.01 s) the setting range will be 0.00 to 600.00 s. Acceleration/Deceleration Time Switching Frequency: C1-11 When an acceleration/deceleration time switching frequency is set, the acceleration and deceleration times will be changed automatically as the frequency passes the set level.
Page 115: Selecting The Stopping Method: B1-03
Basic Operation 6.1.7 Selecting the Stopping Method: b1-03 6.1.7 Selecting the Stopping Method: b1-03 Set the stopping method used when a stop command is input. Change Valid Access Levels User User Setting Setting Factory Factory during during Constant Name Unit Open Loop Range Setting...
Page 116 6.1 C ommon Settings 3-wire Sequence (Forward/Reverse Run Commands): “0” When a value of “0” is set for any one of the multi-function inputs (H1-01 through H1-06), 3-wire se- quence control is used and the multi-function input terminal for which “0” was set becomes the for- ward/reverse run command terminal.
Page 117 Basic Operation 6.1.8 Multi-function Input Settings: H1-01 through H1-06 The following table shows which frequency is selected by each possible combination of multi-step speed and JOG reference settings. Terminal 5 Terminal 6 Terminal 7 Terminal 8 Selected frequency Multi-step speed Multi-step speed Multi-step speed JOG reference...
Page 118 6.1 C ommon Settings Three-step Speed Operation Example The following example shows three-step speed operation with frequencies set at Inverter constants. Sequence d1-03 d1-02 d1-01 Output frequency CLOSED OPEN Forward/reverse run command, terminal 1 or 2 CLOSED OPEN Multi-step speed reference 1, terminal 5 CLOSED OPEN...
Page 119 Basic Operation 6.1.8 Multi-function Input Settings: H1-01 through H1-06 Acceleration/Deceleration Time Selectors 1 and 2: “7” and “1A” Four acceleration times and four deceleration times can be set. The multi-function inputs can be set as acceleration/deceleration time selectors 1 and 2 to switch between these acceleration and decelera- tion times.
Page 120: Open-Loop Vector Control
The motor shaft with rotate when autotuning is performed. Confirm safety before starting autotuning. When motor cannot disconnected from the load, motor constants can be set by calculation. Contact your YASKAWA representatives for details. Inverter Input Voltage Setting: E1-01 Set the Inverter input voltage (E1-01) to match the power supply voltage.
Page 121: Autotuning For Machine Tool Spindle Motors
Basic Operation 6.2.2 Autotuning for machine tool spindle motors Required Constant Settings Enter autotuning mode and make the following constant settings: Rated Voltage Set the rated voltage (VAC) shown on the motor nameplate. Rated Current Set the rated current (A) shown on the motor nameplate. Rated Frequency Set the rated frequency (Hz) shown on the motor nameplate.
Page 122 6.2 O pen-loop Vector Control Acquisition of Motor Data When autotuning motors for machine tool spindles, it is necessary to check the following data for the wind- ing motors (Y-and - windings). No-load voltage at base speed Rated current at base speed No-load frequency at base speed Base speed(r/min) Number of poles...
Page 123 Basic Operation 6.2.2 Autotuning for machine tool spindle motors Required Constant Settings Enter autotuning mode and make the following constant settings: Rated Voltage Set the rated voltage (VAC) at the base speed(r/min). Rated Current Set the rated current (A) at the base speed(r/min). Rated Frequency Set the rated frequency (Hz) at the base speed.
Page 124: Autotuning Faults
6.2 O pen-loop Vector Control 6.2.3 Autotuning Faults One of the fault messages in the following table will be displayed if a fault occurs during autotuning and the motor will stop. In this case, determine the cause of the fault, correct it, and perform autotuning again.
Page 125: Flux Vector Control
PG Rotation Direction: F1-05 This constant is used to coordinate the PG’s rotation direction with the motor’s rotation direction. The setting for the standard applicable Yaskawa PG (made by Thermtac) is an advanced phase A for forward rotation. Generally, phase A leads when the PG rotates in the clockwise direction (looking from the input axis).
Page 126 Setting: 0 Setting: 1 Phase A Phase A Phase B Phase B Forward rotation in a typical motor (applicable Yaskawa PG: made by Thermtac): The motor output shaft rotates in the counterclockwise direction with a forward inverter reference. Forward Forward rotation...
Page 127 Basic Operation 6.3.1 PG Speed Control Card Settings Setting Function Emergency stop using the emergency-stop time (C1-09). Continue operation (PGO is displayed, and continues operation.) Overspeed Settings: F1-03, F1-8, F1-09 Overspeed refers to an excessive motor speed. Set the conditions (level and time) for detecting overspeed and the stopping method that is used when an overspeed is detected.
Page 128: Setting The Zero-Speed Operation Constants
6.3 F lux Vector Control 6.3.2 Setting the Zero-speed Operation Constants With flux vector control, operation is possible even when the frequency reference is zero (below the minimum output frequency). Set the operation methods for the minimum output frequency. Stopping Method Selection: b1-03 Set the stopping method used when a stop command is input.
Page 129 Basic Operation 6.3.2 Setting the Zero-speed Operation Constants Initial Excitation Settings: b2-01, b2-03, b2-04 Set the zero speed level, DC injection braking time at startup, and the DC injection braking time when stopping. Change Valid Access Levels User User Setting Setting Factory Factory...
Page 130: Autotuning For General-Purpose Motors
The motor shaft will rotate when autotuning is performed. Confirm safety before starting autotuning. When motor cannot be disconnected from the load, motor constants can be set by calculation. Contact your YASKAWA representatives for details. Inverter Input Voltage Setting: E1-01 Set the Inverter input voltage to match the power supply voltage.
Page 131 Basic Operation 6.3.3 Autotuning for general-purpose motors Required Constant Settings Enter autotuning mode and make the following constant settings: Rated Voltage * Set the rated voltage (VAC) shown on the motor nameplate. Rated Current Set the rated current (A) shown on the motor nameplate. Rated Frequency Set the rated frequency (Hz) shown on the motor nameplate.
Page 132: Autotuning For Machine Tool Spindle Motors
6.3 F lux Vector Control 6.3.4 Autotuning for machine tool spindle motors CAUTION D Do not connect a load to the motor when performing autotuning. Doing so may result in personal injury or equipment damage. Precautions before Autotuning The VS-626MC5’s autotuning function automatically determines the motor constants while a servo system’s autotuning function determines the size of a load, so these autotuning functions are funda- mentally different.
Page 133 Basic Operation 6.3.4 Autotuning for machine tool spindle motors Constant setting prior to autotuning Following constants must be set before performing autotuning. Motor leak inductance (E2-06) Set motor leak inductance using the following formula. Setting by the motor leak inductance L (= L1 + L2) Rated frequency at base speed ( Rated current at base speed ( –...
Page 134: Autotuning Faults
6.3 F lux Vector Control If a fault occurred during autotuing, refer to 6.3.5 Autotuning Faults for details on correcting the cause of the fault and perform autotuning again. After autotuning of Motor 1 is completed, perform autotuning of Motor 2 using the same procedures. Adjustment after autotuning Adjust the following constants when autotuning has completed.
Page 135: Speed Control (Asr) Structure
Basic Operation 6.3.6 Speed Control (ASR) Structure Fault Display Probable Cause Remedy Rated voltage and rated fre- Tune Aborted quency settings are not cor- Check the setting and correct any problems. Torque reference exceeded V/f Over Setting rect. 100%, and no- -load current 100%, and no- -load current (Displayed after completion of (Displayed after completion of...
Page 136 6.3 F lux Vector Control Figure 6.13 shows how the proportional gain and integral time approach the ASR proportional gain 2 and ASR integral time 2 linearly. P, I P=C5-01 I=C5-02 P=C5-03 I=C5-04 (Low speed) Motor speed (Hz) C5-07 If C5-07 is set to 0.0, ASR proportional gain 1 and ASR integral time 1 are used for the proportional gain and integral time at all frequencies.
Page 137: Speed Control (Asr) Gain
Basic Operation 6.3.7 Speed Control (ASR) Gain 6.3.7 Speed Control (ASR) Gain Gain Adjustment Procedure Use the following procedure to adjust the gain with the mechanical system and actual load connected. At zero-speed, increase C5-01 (ASR P Gain 1) until there is no oscillation. At zero-speed, decrease C5-02 (ASR I Time 1) until there is no oscillation.
Page 138 6.3 F lux Vector Control Adjusting ASR Proportional Gain 1 (C5-01) This gain setting adjusts the responsiveness of the speed control (ASR). The responsiveness is increased when this setting is increased. Usually this setting is higher for larger loads. Oscillation will occur if this setting is increased too much. The following diagram shows the type of changes that can occur in the response when the ASR propor- tional gain is changed.
Page 139: Advanced Operation
Advanced Operation This chapter describes the user constants used for specific control methods in VS-626MC5 application. Open-loop Vector Control ....7 - 2 7 - 3 7.1.1 Torque Limit Function .
Page 140: Open-Loop Vector Control
Advanced Operation Open-loop Vector Control The functions that can be used with open-loop vector control are listed in Table 7.1. Details on functions that are specific to open-loop vector control (i.e. those marked with a ) are provided in the following table. Table Open-loop Vector Control Functions Control...
Page 141: Torque Limit Function
7.1 O pen-loop Vector Control 7.1.1 Torque Limit Function With open-loop vector control, torque limits can be applied at an arbitrary value because the torque output by the motor is calculated internally. The torque limit function is useful when the load cannot sustain a torque above a certain level or to maintain the regenerative torque above a certain level.
Page 142 Advanced Operation 7.1.1 Torque Limit Function Limiting Torque with Analog Inputs: H3-05, H3-09 The following two analog inputs that can be used to limit torque. Multi-function analog input, terminal 16 Frequency reference (current), terminal 14 Use either or both of these inputs as needed with constants H3-05 and H3-09. Change Valid Access Levels User...
Page 143: Adjusting Speed Feedback
7.1 O pen-loop Vector Control 7.1.2 Adjusting Speed Feedback With open-loop vector control, internal Inverter data is used to calculate the feedback value. The gain of this automatic frequency regulator (AFR) operation can be fine-tuned according to motor response. (Nor- mally it isn’t necessary to change the default setting.) Speed Feedback Detection Control (AFR) Gain: C8-08 Change...
Page 144 Advanced Operation 7.1.3 Setting/Adjusting Motor Constants Output voltage (V) VMAX (E1-05) VBASE (E1-13) (E1-08) VMIN (E1-10) Frequency (Hz) FMIN FMAX (E1-09) (E1-07) (E1-06) (E1-04) 7.3 User-defined V/f Pattern Adjusting Output Voltage: VC (E1-08), VMIN (E1-10) Adjust the output voltage when you want to output more torque at low speed, such as in an elevator, or when torque isn’t really necessary and you want to reduce the output voltage to save energy.
Page 145 7.1 O pen-loop Vector Control Motor No-load Current: E2-03 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion E2-03 0.00 to Motor no-load current 1.20 1500.0 (E5-03)
Page 146: Operation Selection When Output Voltage Saturated
Advanced Operation 7.1.4 Operation Selection when Output Voltage Saturated 7.1.4 Operation Selection when Output Voltage Saturated The Inverter cannot output a voltage that is higher than the input voltage. If the output voltage command to the motor (monitor constant U1- -06) exceedes the input voltage in the high- -speed region, the output voltage will become saturated, and the control unstable with open loop vector control.
Page 147: Starting Torque Compensation Function (For Spec: F)
7.1 O pen-loop Vector Control 7.1.5 Starting Torque Compensation Function (for SPEC: F) Starting torque compensation can be input to speed up the torque command at starting with open- -loop vecter control. This function is effective for mechinery with large friction loads, cranes, and other applications where starting torque is required.
Page 148: Flux Vector Control
Advanced Operation Flux Vector Control The functions that can be used with flux vector control are listed in Table 7.2. Details on functions that are spe- cific to flux vector control (i.e. those marked with a ) are provided in the following table. Table Flux Vector Control Functions Control Meth-...
Page 149: Torque Limit Function
7.2 F lux Vector Control 7.2.1 Torque Limit Function With flux vector control, the torque limit can be applied at an arbitrary value because the torque output by the motor is calculated internally. The torque limit function is useful when the load cannot sustain a torque above a certain level or regenera- tive torque above a certain level.
Page 150: Setting/Adjusting Motor Constants
Advanced Operation 7.2.2 Setting/Adjusting Motor Constants Settings Setting Name Forward Torque Limit Reverse Torque Limit Regenerative Torque Limit Torque reference (The input limits torque in both the forward and reverse directions during speed control.) Forward/Reverse Torque Limit (Limits torque in both the forward and reverse directions.) The above table shows only those settings related to the torque limit function.
Page 151 7.2 F lux Vector Control Output voltage (V) VMAX (E1-05) V BASE (E1-13) Frequency (Hz) FMIN FMAX (E1-09) (E1-06) (E1-04) 7.7 V/f Pattern Adjustment Units for V/f Pattern Settings: o1-04 The units used for V/f pattern frequency settings can be changed when flux vector control has been se- lected.
Page 152 Advanced Operation 7.2.2 Setting/Adjusting Motor Constants The default setting depends upon the Inverter capacity. (The table shows the default settings for 200 V class, 0.4 kW Inverters.) (See page NO TAG.) Set the no-load current (E2-03) at the rated voltage and rated frequency. Normally this value isn’t shown on the motor nameplate, so it might be necessary to contact the motor manufacturer.
Page 153 7.2 F lux Vector Control Motor Iron-core Saturation Coefficients 1, 2: E2-07, E2-08 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion Motor iron-core satura- E2-07 0.00 to 0.50 0.50...
Page 154: Operation Selection When Output Voltage Saturated
Advanced Operation 7.2.3 Operation Selection when Output Voltage Saturated 7.2.3 Operation Selection when Output Voltage Saturated The Inverter cannot output a voltage that is higher than the input voltage. If the output voltage command to the motor (monitor constant U1- -06) exceeds the input voltage in the high- -speed region, the output volt- age becomes saturated, and precise torque control is not longer possible during flux vector control.
Page 155: Common Functions
7.3 C ommon Functions Common Functions The functions that can be used for all control methods are listed in Table 7.3. Details on functions marked with are provided in the following table. Table Functions Used with All Control Methods Control Meth- Group Group Function...
Page 156: Application Constants: B
Advanced Operation 7.3.1 Application Constants: b 7.3.1 Application Constants: b DC Injection Braking: b2-01 to b2-04 The DC injection braking function decelerates by applying a DC current to the motor. This happens in the following two cases DC Injection Braking Time at Start: Effective for temporarily stopping and then restarting, without regenerative processing, a motor coasting by inertia.
Page 157 7.3 C ommon Functions Megnetic Flux Compensation: b2- -08 (for SPEC: F) When the DC injection braking time at start (initial excitation) function is used to start the motor magnetic flux before operating machinery requiring high starting torque, particularly with large- -capacity motors, the startup of the magnetic flux may take some time due to the effect of the electrical time constants of the motor.
Page 158 Advanced Operation 7.3.1 Application Constants: b Speed Search: b3-01 to b3-03 The speed search function finds the speed of a coasting motor and starts up smoothly from that speed. It is effective in situations such as switching from a commercial power supply. Speed Search Selection at Start: b3-01 Change Valid Access Levels...
Page 159: Tuning Constants: C
7.3 C ommon Functions 7.3.2 Tuning Constants: C S-curve Characteristic Function: C2-01 to C2-04 Using the S-curve characteristic function for acceleration and deceleration can reduce shock to the ma- chinery when stopping and starting. With the Inverter, S-curve characteristic times can be set respectively for beginning acceleration, end- ing acceleration, beginning deceleration, and ending deceleration.
Page 160 Advanced Operation 7.3.2 Tuning Constants: C Motor Slip Compensation: C3-01 to C3-04 The motor slip compensation function calculates the motor torque according to the output current, and sets gain to compensate for output frequency. This function is used to improve speed accuracy when operating with a load. Slip Compensation Gain: C3-01 Change Valid Access Levels...
Page 161 7.3 C ommon Functions Slip compensation limit E1-04 C3-03 E1-06 C3-03 Output frequency E1-06 E1-04 E1-06: Base frequency E1-04: Maximum output frequency Slip Compensation Limit 7.12 Slip Compensation Selection During Regeneration: C3-04 Change Valid Access Levels User User during during Setting Setting Factory...
Page 162: Reference Constants: D
Advanced Operation 7.3.3 Reference Constants: d Carrier Frequency: C6-01 The carrier frequency characteristics differ according to the control method. Open-loop vector control and flux vector control: Constant frequency (The carrier frequency up- per limit only is set.) The carrier frequency does not normally need to be adjusted, but make adjustments in the following cases: If the wiring distance between the Inverter and the motor is long, lower the carrier frequency.
Page 163 7.3 C ommon Functions Prohibited Frequencies (Jump Frequencies): d3-01 to d3-04 This function allows the prohibition or “jumping” of certain frequencies within the Inverter’s output frequency range so that the motor can operate without resonant oscillations caused by some machine systems.
Page 164: Option Constants: F
Advanced Operation 7.3.4 Option Constants: F If the trim control increase command is ON when a frequency reference is input on the analog input, the trim control level will be added to the analog frequency reference and then output as the output frequency.
Page 165 7.3 C ommon Functions Option A Inverter mounting base Option A con- nector Option C Option C con- nector Control board Option D Option D con- nector Front View Side View 7.15 Installation Locations for Option Cards Analog Reference Card: F2-01 When using a AI-14B/A1-14U Analog Reference Card, set constant b1-01 (reference selection) to “3”...
Page 166 Advanced Operation 7.3.4 Option Constants: F Digital Reference Card: F3-01 When using a DI-08 or DI-16H2 Digital Reference Card, set constant b1-01 (reference selection) to “3” (option) and set the input method with constant F3-01. Change Valid Access Levels User User Setting Setting...
Page 167 7.3 C ommon Functions For the output monitor selections (F4-01, F4-03), set the numbers for the right side of the “U1” constants in the Table 4.3. The setting range is 1 to 38, but the following numbers cannot be set: 4, 10, 11, 12, 13, 14, 25, and 28 to 35.
Page 168 Advanced Operation 7.3.4 Option Constants: F Coded Outputs Bit 3210 Meaning Bit 3210 Meaning 0000 No fault 1000 External fault EF 0001 Overcurrent SC OC GF 1001 Controller fault CPF 0010 Overvoltage OV 1010 Motor overload OL1 0011 Inverter overload OL2 1011 Not used 0100...
Page 169: External Terminal Functions: H
7.3 C ommon Functions 7.3.5 External Terminal Functions: H This section describes the settings for the external terminal functions. Multi-function Input Settings: H1 The settings and functions for the multi-function inputs are listed in Table 7.5. Table Multi-function Input Functions Control Method Setting Setting...
Page 170 Advanced Operation 7.3.5 External Terminal Functions: H Constant Settings Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion Multi-function input 1 H1-01 0 to 77 (terminal 3) Multi-function input 2 H1-02...
Page 171 7.3 C ommon Functions The output frequency is retained internally, so the same frequency will be output again when the base- block command is cleared. The output frequency will change in a step pattern when the output re- sumes, so take some safety precaution such as turning OFF the run command - - especially if the base- block command was input when the motor was operating at high speed.
Page 172 Advanced Operation 7.3.5 External Terminal Functions: H With this setting, a temperature sensor can be connected to the multi-function input to display a warn- ing message when the temperature rises too high. Multi-function Analog Input Selection (Setting: C) Disables the multi-function analog input (terminal 16). Enables the multi-function analog input (terminal 16).
Page 173 7.3 C ommon Functions Output frequency Upper limit Accelerates to d4-01=1 lower limit Same frequency d4-01=0 Lower limit Forward/Stop Up command Reference frequency reset Down command Speed Agree signal Power supply The Speed Agree signal remains ON while the run command is ON and the motor is not accelerating or decelerating.
Page 174 Advanced Operation 7.3.5 External Terminal Functions: H The control method, V/f characteristics, and motor constants recorded in the Inverter can be switched by setting “16” (motor switch command) for a constant from H1-01 to 06 (multi-function inputs), and then inputting a signal while the motor is stopped. The current motor selection can be monitored at a multi-function output terminal by setting “1C”...
Page 175 7.3 C ommon Functions CLOSED CLOSED CLOSED Sample/hold command Analog input Frequency reference 7.21 Analog Frequency Reference Sample/Hold The analog frequency reference sample/hold function is valid only for terminals 13, 14, and 16 or for the analog inputs from the AI-14U or AI-14B. An OPE03 fault will occur if two or more of the following signals turn ON at the same time: accelera- tion/deceleration ramp hold command (0A), up/down commands (10 or 11), trim control increase/de- crease commands (1C or 1D), and the analog frequency reference sample/hold command.
Page 176 Advanced Operation 7.3.5 External Terminal Functions: H For the operation selection, select the processing method that you want to be performed when a fault has been detected. Deceleration to stop: A fault is output and the output stopped in the selected deceleration time. Coast to stop: A fault is output and the Inverter output is cut off.
Page 177 7.3 C ommon Functions 3. Press the Enter Key at the desired constant to select that constant. At this point, the Increment and Decrement Keys can be pressed to scroll to the available settings for the selected constant. Press the Enter Key to select the displayed constant setting. (Press the Escape Key to cancel the operation without changing the constant setting.) DATA DATA...
Page 178 Advanced Operation 7.3.5 External Terminal Functions: H DC Injection Braking Command (Setting: 60) Normal operation Applies DC injection braking if the Inverter is stopped. (Applies initial excitation when flux vector control is being used.) DC injection braking is used to prevent the motor from rotating due to inertia or external forces when the Inverter is stopped.
Page 179 7.3 C ommon Functions Speed Control (ASR) Proportional Gain Switch (Setting: 77) The gain is set according to the values in C5-01, C5-03, and C5-07. The gain is set to the value in C5-03 (ASR proportional gain 2). With this setting, the multi-function input switches the proportional gain used in speed control (ASR). The integral time is not changed.
Page 180 Advanced Operation 7.3.5 External Terminal Functions: H Constant Settings Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion Multi-function input H2-01 0 to 41 (terminal 9-10) Multi-function input H2-02...
Page 181 7.3 C ommon Functions During Run (Setting: 0) The run command is OFF and there is not output voltage. The run command is ON or a voltage is being output. During Run 2 (Setting: 37) The Inverter is not outputting a frequency. (Baseblock, DC injection braking, initial excitation, or stopped) The Inverter is outputting a frequency.
Page 182 Advanced Operation 7.3.5 External Terminal Functions: H Multi-function Analog Input/Frequency Reference (Current): H3-05, H3-09 Constant Settings Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Opera- Range Setting Flux Vector Number Vector tion Multi-function analog H3-05...
Page 183 7.3 C ommon Functions Analog Input Characteristics Analog input characteristics for a gain of 100.0% and a bias of 0.0% are shown for setting examples in Table 7.9. To set over 100% for a 10 V input (e.g., 300%/10 V), set the gain to 300% in H3-06 for terminal 16 and H3-10 for terminal 14.
Page 184 Advanced Operation 7.3.5 External Terminal Functions: H Multi-function Analog Output Settings: H4-01 to H4-07 Function Selection Constants: H4-01, H4-04 Change Valid Access Levels User User Setting Setting Factory Factory during during Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion...
Page 185 7.3 C ommon Functions Change Valid Access Levels User User Setting Setting Factory Factory during during Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion H5-01 Station address 0 to 20 Baud Rate: H5-02 Set the baud rate for MEMOBUS communications. Change Valid Access Levels User...
Page 186: Protective Functions: L
Advanced Operation 7.3.6 Protective Functions: L 7.3.6 Protective Functions: L Motor Protection Settings: L1-01, L1-02 Motor Protection Selection: L1-01 Change Valid Access Levels User User Setting Setting Factory Factory during during Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion...
Page 187 7.3 C ommon Functions Momentary Power Loss Settings: L2-01 to L2-05 Momentary Power Loss Detection: L2-01 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Opera- Range Setting Flux Vector Number Vector tion Momentary power loss L2-01...
Page 188 Advanced Operation 7.3.6 Protective Functions: L Minimum Baseblock Time: L2-03 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion L2-03 Min. baseblock time 0.0 to 5.0 The factory setting depends on the Inverter capacity.
Page 189 7.3 C ommon Functions Operation L2-06 = 0 The motor is automatically accelerated based on the emergency stop time (C1-09) so that the DC main- line voltage does not go below the UV level. The momentary power loss ridethru time (L2-02) is not used.
Page 190 Advanced Operation 7.3.6 Protective Functions: L Output current L3-02 (Acceleration stall prevention level) Time Output frequency The output frequency is controlled to prevent stalling. Time Acceleration Stall Prevention Function: L3-01 = 1 7.30 Stall Prevention Limit During Acceleration: L3-03 Change Valid Access Levels User User...
Page 191 7.3 C ommon Functions Stall Prevention Selection During Decel: L3-04 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion Stall prevention selec- L3-04 0 to 3 tion during decel Settings Setting...
Page 192 Advanced Operation 7.3.6 Protective Functions: L Change Change Valid Access Levels User User Setting Setting Factory Factory during during Constant Constant Name Name Unit Unit Open Loop Range Range Setting Setting Opera- Opera- Flux Vector Number Number Vector tion tion Speed agree detection - -400.0 to L4-03...
Page 193 7.3 C ommon Functions Settings Setting Function Stop. (Operate according to the frequency reference value.) Continue operation at 80% speed. (Continue operation with a speed that is 80% of the value when the frequency reference was lost.) Timing Chart for Frequency Detection Operation L4-01: Speed Agree Level L4-03: Speed Agree Level +/-- Related...
Page 194 Advanced Operation 7.3.6 Protective Functions: L Fault Restart Settings: L5-01, L5-02 Number of Auto Restart Attempts: L5-01 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Opera- Range Setting Flux Vector Number Vector tion Number of auto restart...
Page 195 7.3 C ommon Functions The settings in the torque detection selection constants (L6-01 and L6-04) determine whether overtor- que conditions will be detected and what kind of processing will be performed if a overtorque condi- tion is detected. L6-01/L6-04 Settings Setting Function Display...
Page 196 Advanced Operation 7.3.6 Protective Functions: L Inverter Overheating (OH) Pre-alarm Settings: L8-02 L8-03 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion Overheat pre-alarm lev- L8-02 50 to 110 Operation selection after...
Page 197 7.3 C ommon Functions Carrier Frequency Reduction Selection: L8- -17 (fot SPEC: F) Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion Carrier frequency reduc- L8-17 0 to 3 tion selection 2...
Page 198: Operator Constants: O
Advanced Operation 7.3.7 Operator Constants: o 7.3.7 Operator Constants: o Operator Display Selection: o1-01 to o1-05 Constant Number Display Selection: o1-01 Change Valid Access Levels User User Setting Setting Factory Factory during during Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number...
Page 199 7.3 C ommon Functions Change Valid Access Levels User User Setting Setting Factory Factory during during Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion Frequency units of o1-04 constant setting Settings Setting Unit Unit of setting: Hz Unit of setting: r/min Constant Number Display Selection: o1-05 Change...
Page 200 Advanced Operation 7.3.7 Operator Constants: o Once the user defaults have been recorded, constant A1-03 can be used to initialize the Inverter constants to these defaults. Settings Setting Function No change. (Retain current settings.) Record user defaults. (Record the current constant settings as user defaults.) Clear user defaults.
Page 201 7.3 C ommon Functions Operation Selection when Digital Operator is Disconnected: o2-06 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion Operation selection o2-06 when digital operator is disconnected This constant specifies whether to stop operation when the Digital Operator is disconnected.
Page 202: Optional Functions
Advanced Operation 7.4.1 Winding Change Function Optional Functions 7.4.1 Winding Change Function Winding change motors can be connected in two different ways, Y (low speed) - and (high speed) - wind- ings. The base frequency of the Y-winding is lower than that of -winding, providing higher torque at low speeds.
Page 203 7.4 O ptional Functions Fig 7.36 shows motor constant change sequence during winding change. Speed Search Deceleration TIme b3-03 Fout The ramp time is dependent on the accek timesetting. Output Voltage Voltage recovety time L2- -04. Torque Limit 64 ms Total base block me 2nd motor constant...
Page 204: Wiring For Winding Change
Advanced Operation 7.4.2 Wiring for Winding Change Minimum Baseblock Time: L2-03 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion L2-03 Min. baseblock time 0.0 to 5.0 The factory setting depends on the Inverter capacity.
Page 205 7.4 O ptional Functions Settings Setting Function Motor 1 constants (E1, E2) are used for Y-winding, and motor 2 constants (E3, E4, E5) are used for -winding Motor 2 constants (E3, E4, E5) are used for Y-winding, and motor 2 constants (E1, E2) are used for -winding Fig 7.37 shows a wiring example of external winding change.
Page 206 Advanced Operation 7.4.2 Wiring for Winding Change Winding change hysteresis: P1-02 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion Winding change hyster- P1-02 0.0 to 20.0 esis Sets the hysteresis of the winding change frequency.
Page 207: Setting/Adjusting The Winding Change Constants
7.4 O ptional Functions Figure 7.39 shows the sequence of auto-winding change method. Max. Output frequency P1--02 Winding change hysteresis P1-01 Winding change frequency 10 V Analog frequency reference Y winding Y winding winding Run Command Auto-winding change sequence 7.39 7.4.3 Setting/Adjusting the Winding Change Constants Winding Change Constants: P1-01 to P1-05 Winding change frequency: P1-01...
Page 208 Advanced Operation 7.4.3 Setting/Adjusting the Winding Change Constants MC Answerback error detection: P1-03 Change Valid Access Levels User User during during Setting Setting Factory Factory Constant Name Unit Open Loop Range Setting Opera- Flux Vector Number Vector tion MC Answerback error P1-03 0.20 to 1.00 0.20...
Page 209 User Constants This chapter lists all user constants that can be used in the Programming and Initialize modes. 8 - 3 Initialize Mode Constants ....8 - 4 Programming Mode Constants .
Page 210 User Constants User Constant Descriptions Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Used to select the language dis- Language selection played on the Digital Operator for digital operator 0: English display...
Page 211: Initialize Mode Constants
8.1 I nitialize Mode Constants Initialize Mode Constants Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Used to select the language dis- Language selection played on the Digital Operator for digital operator 0: English...
Page 212 User Constants 8.2.1 Application Constants: b Programming Mode Constants 8.2.1 Application Constants: b Operation Mode Selections: b1 Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Used to set the input method for the...
Page 213: Programming Mode Constants
8.2 P rogramming Mode Constants Name Change Change Control Methods Constant Constant Setting Setting Factory Factory during during Description Description Page Page Open Loop Number Number Range Range Setting Setting Opera- Opera- Display Flux Vector Vector tion tion Used to set the Operation mode in Run command selec- program mode.
Page 214: Application Constants: B
User Constants 8.2.1 Application Constants: b Speed Search: b3 Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Sets the speed search function to start when the run command is in- Speed search selec- put.
Page 215 8.2 P rogramming Mode Constants 8.2.2 Autotuning Constants: C Acceleration/Deceleration: C1 Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Acceleration time 1 Sets the acceleration time to accel- - 10 - 10 C1-01...
Page 216: Autotuning Constants: C
User Constants 8.2.2 Autotuning Constants: C S-curve Acceleration/Deceleration: C2 Consta Name Control Methods Change Set- Facto- Facto during during ting ry Set- Description Page Open Loop Opera- Num- Display Flux Vector Range ting Vector tion S-curve charac- teristic time at ac- 0.0 to C2-01 0.20...
Page 217 8.2 P rogramming Mode Constants Name Change Change Control Methods Constant Constant Setting Setting Factory Factory during during Description Description Page Page Open Loop Number Number Range Range Setting Setting Opera- Opera- Display Flux Vector Vector tion tion 0: Disabled Output voltage limited operation selection 1: Enabled (The motor magnetic...
Page 218 User Constants 8.2.2 Autotuning Constants: C Speed Control (ASR): C5 Consta Name Control Methods Change Set- Facto- Facto during during ting ry Set- Description Page Open Loop Opera- Num- Display Flux Vector Range ting Vector tion ASR proportional Sets the proportional gain of the speed loop 0.00 to 20.00 (P) gain 1...
Page 219 8.2 P rogramming Mode Constants Factory Tuning: C8 Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Sets the internal speed feedback detection control section as a ratio. Usually setting is not necessary.
Page 220: Reference Constants: D
User Constants 8.2.3 Reference Constants: d Reference Limits: d2 Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Frequency reference Sets the output frequency upper upper limit 0.0 to limit as a percentage of the maxi-...
Page 221: Motor Constant Constants: E
8.2 P rogramming Mode Constants 8.2.4 Motor Constant Constants: E V/f Pattern: E1 Consta Name Control Methods Change Set- Facto- Facto during during ting ry Set- Description Page Open Loop Num- Opera- Display Flux Vector Range ting Vector tion Input voltage set- Sets the Inverter input voltage in units of 1 V.
Page 222 User Constants 8.2.4 Motor Constant Constants: E Name Change Change Control Methods Constant Constant Setting Setting Factory Factory during during Description Description Page Page Open Loop Number Number Range Range Setting Setting Opera- Opera- Display Flux Vector Vector tion tion Sets the motor rated slip in Hz Motor rated slip units.
Page 223 8.2 P rogramming Mode Constants Motor 2 V/f Pattern: E4 Consta Name Control Methods Change Set- Facto- Facto during during ting ry Set- Description Page Open Loop Opera- Num- Display Flux Vector Range ting Vector tion Motor 2 max. out- 40.0 to put frequency E4-01...
Page 224 User Constants 8.2.4 Motor Constant Constants: E Motor 2 Setup: E5 Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Sets the motor rated current in 1 A units.
Page 225: Options Constants: F
8.2 P rogramming Mode Constants 8.2.5 Options Constants: F PG Option Setup: F1 Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Sets the number of PG (pulse gen- PG constant erator or encoder) pulses.
Page 226 User Constants 8.2.5 Options Constants: F Name Change Control Methods Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Sets the speed deviation detection Excessive speed method. deviation detection level Any speed deviation above the F1-10...
Page 227 8.2 P rogramming Mode Constants Name Change Change Control Methods Constant Constant Setting Setting Factory Factory during during Description Description Page Page Open Loop Number Number Range Range Setting Setting Opera- Opera- Display Flux Vector Vector tion tion Channel 1 output Sets the channel 1 item bias to monitor bias - -10.0 to...
Page 228 User Constants 8.2.6 Terminal Constants: H Change Change Control Methods Constant Constant Setting Setting Factory Factory during during Name Name Display Display Page Page Open Loop Number Number Range Range Setting Setting Opera- Opera- Flux Vector Vector tion tion Multi-function input 4 H1-04 Terminal 6 Sel 0 to 77...
Page 229 8.2 P rogramming Mode Constants Control Methods Setting Setting Function Function Page Page Open loop value value Flux vector Vector MC answerback (N.C.) - 68 MC answerback (N.O.) - 68 Multi-function Outputs: H2 Control Methods Change Constant Constant Setting Factory Setting Factory during...
Page 230 User Constants 8.2.6 Terminal Constants: H Control Methods Setting Setting Function Function Page Page Open loop value value Flux vector Vector Zero speed 2 (ON: Zero speed, not included during Y/ winding change) Motor selection (ON:During moter 2 selection) - 41 Analog Inputs: H3 Name Control Methods...
Page 231 8.2 P rogramming Mode Constants H3-05 and H3-09 Settings Control Methods Setting Function Contents Open Loop Flux Vector Vector H3-05: Auxiliary frequency refer- ence Maximum output frequency Maximum output frequency H3-09: “0” cannot be set Frequency reference (voltage) com- Frequency gain mand value Maximum output frequency (added Frequency bias...
Page 232: Terminal Constants: H
User Constants 8.2.6 Terminal Constants: H Analog Outputs: H4 Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Sets the number of the monitor item Monitor selection (ter- to be output (U1- ) from termi-...
Page 233: Protection Constants: L
8.2 P rogramming Mode Constants Name Change Change Control Methods Constant Constant Setting Setting Factory Factory during during Description Description Page Page Open Loop Number Number Range Range Setting Setting Opera- Opera- Display Flux Vector Vector tion tion Set whether or not a communica- Communication error tions timeout is to be detected as a detection selection...
Page 234 User Constants 8.2.7 Protection Constants: L Name Change Change Control Methods Constant Constant Setting Setting Factory Factory during during Description Description Page Page Open Loop Number Number Range Range Setting Setting Opera- Opera- Display Flux Vector Vector tion tion Sets the time required to return to normal voltage at the completion of Voltage recovery time a speed search, in units of one sec-...
Page 235 8.2 P rogramming Mode Constants Name Change Change Control Methods Constant Constant Setting Setting Factory Factory during during Description Description Page Page Open Loop Number Number Range Range Setting Setting Opera- Opera- Display Flux Vector Vector tion tion 0: Disabled (Deceleration as set. If deceleration time is too short, a main circuit overvoltage may result.)
Page 236 User Constants 8.2.7 Protection Constants: L Fault Restart: L5 Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Sets the number of auto restart at- Number of auto re- tempts.
Page 237 8.2 P rogramming Mode Constants Torque Limit: L7 Consta Name Control Modes Change Set- Facto- Facto during during ting ry Set- Description Page Open Loop Opera- Num- Display Flux Vector Range ting Vector tion Forward torque 0 to limit L7-01 L7 01 - 11 Torq Limit Fwd...
Page 238 User Constants 8.2.7 Protection Constants: L Name Change Change Control Methods Constant Constant Setting Setting Factory Factory during during Description Description Page Page Open Loop Number Number Range Range Setting Setting Opera- Opera- Display Flux Vector Vector tion tion 0: No carrier frequency reduction 1: With carrier frequency reduc- tion Carrier frequency re-...
Page 239: Operator Constants: O
8.2 P rogramming Mode Constants 8.2.8 Operator Constants: o Monitor Select: o1 Consta Name Control Methods Change Set- Facto- Facto during during ting ry Set- Description Page Open Loop Opera- Num- Display Flux Vector Range ting Vector tion Set the number of the monitor item to be dis- Monitor selection played in the earliest 4 monitor items.
Page 240 User Constants 8.2.8 Operator Constants: o Multi-function Selections: o2 Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Sets the Digital Operator Local/Re- LOCAL/REMOTE key mote Key enable/disable 0: Disabled...
Page 241: Winding Change Constants: P
8.2 P rogramming Mode Constants 8.2.9 Winding Change Constants: P Winding Change: P1 Name Control Methods Change Constant Constant Setting Factory Setting Factory during during Description Page Open Loop Number Range Setting Opera- Display Flux Vector Vector tion Winding Change fre- - 67 Winding change frequency from Y- 0.0 to...
Page 242: Factory Settings That Change With The Control Method (A1-02)
User Constants 8.2.10 Factory Settings that Change with the Control Method (A1-02) 8.2.10 Factory Settings that Change with the Control Method (A1-02) Name Factory Setting Con- Setting Setting stant Unit Open Loop Vector Flux Vector Range Display A1-02=2 A1-02=3 Speed search selection at start b3-01 b3-01 SpfSrch at Start...
Page 243: Factory Settings That Change With The Inverter Capacity (O2-04)
8.2 P rogramming Mode Constants 8.2.11 Factory Settings that Change with the Inverter Capacity (o2-04) 200 V Class Inverters Con- stant Name Unit Factory Setting Inverter Capacity 0.75 o2-04 kVA selection C6-01 Carrier frequency upper limit 15.0 15.0 15.0 15.0 15.0 15.0 15.0...
Page 244 User Constants 8.2.11 Factory Settings that Change with the Inverter Capacity (o2-04) 400 V Class Inverters Con- stant Name Unit Factory Setting Inverter Capacity 0.75 o2-04 kVA selection C6-01 Carrier frequency upper limit * 15.0 15.0 15.0 15.0 15.0 15.0 15.0 12.5 12.5...
Page 245 Troubleshooting This chapter describes the fault displays and countermeasure for the VS-626MC5 and motor problems and countermeasures. 9 - 2 Protective and Diagnostic Functions ..9 - 2 9.1.1 Fault Detection ....... . 9 - 6 9.1.2 Minor Fault Detection .
Page 246 Troubleshooting 9.1.1 Fault Detection Protective and Diagnostic Functions 9.1.1 Fault Detection When the Inverter detects a fault, the fault code is displayed on the Digital Operator, the fault contact output operates, and the Inverter output is shut OFF causing the motor to coast to a stop. (The stopping method can be selected for some faults, and the selected stopping method will be used with these faults.) When a fault has occurred, refer to the following table to identify and correct the cause of the fault.
Page 247 L8-02 or 105 C. The Inverter’s cooling fan has stopped. Replace the cooling fan. (Contact Replace the cooling fan. (Contact your Yaskawa representative.) Inverter internal cooling fan stopped Inverter internal cooling fan has (18.5kW or more) stopped (18.5kW or more).
Page 248 Troubleshooting 9.1.1 Fault Detection Fault Display Meaning Probable Causes Corrective Actions Excessive Speed Deviation The load is too heavy. Reduce the load. The speed deviation has been greater The acceleration time and decelera- Lengthen the acceleration time and than the setting in F1-10 for longer tion time are too short.
Page 249 9.1 Protective and Diagnostic Functions Fault Display Meaning Probable Causes Corrective Actions CPF21 Transmission Option Card self diagnostic error Option CPU down CPF22 Transmission Option Card model Option Card fault. Replace the Option Card. code error Option Type Err CPF23 Transmission Option Card DPRAM error Option DPRAM Err...
Page 250 Heatsink Over tmp i k O L8-02. Replace the cooling fan. (Contact The Inverter cooling fan has stopped. your Yaskawa representative.) Inverter Overheating Pre-alarm OH2 (blinking) Clear the multi-function input’s over- An OH2 alarm signal (Inverter over- - - - - heating alarm input.
Page 251 9.1 Protective and Diagnostic Functions Minor fault display Meaning Probable causes Corrective Actions EF3 (blinking) External fault (Input terminal 3) External Fault 3 EF4 (blinking) External fault (Input terminal 4) S Reset external fault inputs to the multi-function inputs. lti f An “external fault”...
Page 252 Operation Error Displays and Incorrect Settings Display Meaning Incorrect settings OPE01 Incorrect Inverter capacity The Inverter capacity setting doesn’t match the Unit. (Contact your Yaskawa repre- setting sentative.) kVA Selection OPE02 Constant setting range error The constant setting is outside of the valid setting range.
Page 253 9.2 Troubleshooting Troubleshooting Due to constant setting errors, faulty wiring, and so on, the Inverter and motor may not operate as expected when the system is started up. If that should occur, use this section as a reference and apply the appropriate measures. If the contents of the fault are displayed, refer to 9.1 Protective and Diagnostic Functions.
Page 254 Troubleshooting 9.2.2 If the Motor Does Not Operate 5. A digital setting was made for frequency reference 2 for multi-step speed operation, but “1F” was not set for a multi-function analog input (H3-05). The auxiliary frequency reference is treated as frequency reference 2 when the multi-step speed refer- ences are used and “0”...
Page 255 9.2 Troubleshooting 9.2.3 If the Direction of the Motor Rotation is Reversed The motor output wiring is faulty. When the Inverter T1(U), T2(V), and T3(W) are properly connected to the motor T1(U), T2(V), and T3(W), the motor operates in a forward direction when a forward run command is executed.
Page 256 Troubleshooting 9.2.8 If Motor Deceleration is Slow 9.2.8 If Motor Deceleration is Slow The deceleration time is long even when control resistance is connected. 1. “Stall prevention during deceleration enabled” is set. When control resistance is connected, set constant L3-04 (stall prevention selection during deceleration) to “0”...
Page 257 9.2 Troubleshooting for use with Inverters). It will also help to some extent to lower the Inverter’s carrier frequency (constant C6-01). In addition, remember that the leakage current increases as the cable is lengthened. 9.2.12 If There is Mechanical Oscillation The machinery is making unusual sounds.
Page 258 Troubleshooting 9.2.15 If Output Frequency Does Not Rise to Frequency Reference 9.2.15 If Output Frequency Does Not Rise to Frequency Reference The frequency reference is within the jump frequency range. When the jump frequency function is used, the output frequency does not change within the jump fre- quency range.
Page 259 Maintenance and Inspection This chapter describes basic maintenance and inspection for the VS-626MC5. 10 - 3 10.1 Maintenance and Inspection ....10 - 3 10.1.1 Daily Inspection .
Page 260 Maintenance and Inspection WARNING D Do not touch the Inverter terminals. Some of the terminals carry high voltages and are extremely dangerous. Doing so can result in electric shock. D Always have the protective cover in place when power is being supplied to the Inverter. When attaching the cover, always turn OFF power to the Inverter through the MCCB.
Page 261 10.1 Maintenance and Inspection 10.1 Maintenance and Inspection The maintenance period of the Inverter is as follows: Maintenance Period: Within 18 months of shipping from the factory or within 12 months of being delivered to the final user, whichever comes first. 10.1.1 Daily Inspection Check the following items with the system in operation.
Page 262 Specifications This chapter describes the basic specifications of the VS-626MC5 and spec- ifications for options and peripheral devices. 11 - 2 11.1 Standard Inverter Specifications ... 11.2 Specifications of Options and Peripheral Devices .
Page 263 Specifications 11.1 Standard Inverter Specifications Table 11.1 200 V Class Inverters Model number 20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 2045 2055 2075 CIMR-MC5A Max. applicable motor 0.75 18.5 output (kW) Rated output capac- ity (kVA) Rated output current 17.5...
Page 264 (1G) max.; 20 to 50 Hz, 2 m/s (0.2G) max * 1. The maximum applicable motor output is given for a standard 4-pole Yaskawa motor. When selecting the actual motor and Inverter, be sure that the Inverter’s rated current is applicable for the motor’s rated current.
Page 265 Specifications Table 400 V Class Inverters 11.2 Model number 40P4 40P7 41P5 42P2 43P7 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055 4075 CIMR-MC5A Max. applicable motor 0.75 18.5 output (kW) Rated output capac- ity (kVA) Rated output current Max.
Page 266 {1G} max.; 20 to 50 Hz, 2 m/s {0.2G} max * 1. The maximum applicable motor output is given for a standard 4-pole Yaskawa motor. When selecting the actual motor and Inverter, be sure that the Inverter’s rated current is applicable for the motor’s rated current.
Page 267 Specifications 11.2 Specifications of Options and Peripheral Devices The following options and peripheral devices can be used for the VS-626MC5. Select them according to the application. Table 11.3 Options and Peripheral Devices Power supply Purpose Name Model (Code) Descriptions Always connect a breaker to the power supply line to pro- Protect Invert- MCCB or Ground tect Inverter wiring.
Page 268 11.2 Specifications of Options and Peripheral Devices Model No. Code No. Frequency Meter Specifications JVOP-96 2 73041-0906X-02 DCF-6A 3 V 1 mA 150 Hz JVOP-96 3 73041-0906X-03 DCF-6A 3 V 1 mA 220 Hz The following Option Cards are available. Table Option Cards 11.4...
Page 269 Specifications 11.4 Optional Cards (Continued) Table Type Name Code No. Descriptions Manual No. S Used for flux vector control. S A-, B-phase input (complimentary input) S Maximum input frequency: 32767 Hz PG-B2 73600-A013X TOE-C736-40.2 S Pulse monitor output: Open-collector (PG power supply output: +12 V, 200 mA max.) Used for flux vector control.
Page 270 Appendix This chapter provides precautions for the Inverter, motor, and peripheral devices and also provides lists of constants. 12 - 2 12.1 Inverter Application Precautions ..12 - 2 12.1.1 Selection .
Page 271 Appendix 12.1.1 Selection 12.1 Inverter Application Precautions 12.1.1 Selection Installing Reactors A large peak current will flow in the power input circuit when the Inverter is connected to a large-capacity power transformer (600 kVA or higher) or when switching a phase capacitor. Excessive peak current can de- stroy the convertor section.
Page 272 12.1 Inverter Application Precautions 12.1.3 Settings Upper Limits The Digital Operator can be used to set high-speed operation up to a maximum of 400 Hz. Incorrect settings can be dangerous. Use the maximum frequency setting functions to set upper limits. (The maximum output frequency is factory-set to 60 Hz.) DC Injection Braking The motor can overheat if the DC injection braking voltage or braking time is set to a large value.
Page 273 Frequency (Hz) If the input voltage is high (440 V or higher) or the wiring distance is long, the motor insulation voltage must be considered. Contact your Yaskawa representative for details. High-speed Operation When using the motor at a high speed (60 Hz or more), problems may arise in dynamic balance and bearing durability.
Page 274 12.2 Motor Application Precautions 12.2.2 Using the Inverter for Special Motors Pole-changing Motor The rated input current of pole-changing motors differs from that of standard motors. Select, therefore, an appropriate Inverter according to the maximum input current of the motor to be used. Before changing the number of poles, always make sure that the motor has stopped.
Page 275 Select the MCCB according to the Inverter’s power supply power factor (which changes with the supply volt- age, output frequency, and load) . Contact your Yaskawa representative for selection standards. Operating characteristics of completely magnetic MCCBs change with high-frequency currents. Select a model with a large capacity.
Page 276 12.3 Peripheral Device Application Precautions Wire Sizes and Distances Motor torque will be reduced by voltage drop along the cable if the distance between the Inverter and the motor is too long. This is particularly noticeable for low-frequency outputs. Use wires of sufficient size. Always use the optional extension cables when operating the Digital Operator separated from the Inverter.
Page 277 12.4.1 Using a Braking Resistor Unit 12.4 Wiring Examples 12.4.1 Using a Braking Resistor Unit CIMR-MC5A20P4 to -MC5A27P5 (200 V class Inverters of 0.4 to 7.5 kW) CIMR-MC5A40P4 to -MC5A4015 (400 V class Inverters of 0.4 to 15 kW) Braking Resistor overheating contacts...
Page 278 12.4 Wiring Examples CIMR-MC5A2018 -MC5A2022 (200 V class Inverters of 18.5 kW 22 kW) Braking Resistor Unit (Optional) ¨ ¨ A sequence is required to turn OFF the power supply for the Braking Unit © thermal overload relay trip con- (Optional) tacts of the Braking Resistor Unit.
Page 279 Appendix 12.4.2 Using a Braking Unit and Braking Resistor Unit CIMR-MC5A4018 to -MC5A4045 (400 V class Inverters of 18.5 to 45 kW) Braking Resistor Unit (Optional) ¨ ¨ A sequence is required to turn © OFF the power supply for the Braking Unit thermal overload relay trip con- (Optional)
Page 280 12.4 Wiring Examples 12.4.3 Using Two Braking Units in Parallel A sequence is required to turn OFF the power supply for the Thermal protector Thermal protector thermal overload relay trip con- tacts of the Braking Resistor Unit. Braking Braking Resis- Resis- tor Unit tor Unit...
Page 281 Appendix 12.4.4 Using Three Braking Resistor Units in Parallel 12.4.4 Using Three Braking Resistor Units in Parallel Thermal protector Thermal protector Thermal protector Braking A sequence is required to turn Braking Braking Resis- Resis- Resis- OFF the power supply for the ther- tor Unit tor Unit tor Unit...
Page 282 12.4 Wiring Examples 12.4.5 Using a JVOP-95-j, -96-j VS Operator CIMR-MC5A27P5 (200 V class Inverters of 7.5 kW) Short-circuit bar (Standard) ¨1 ¨2 © MCCB Motor R (L1) U (T1) VS-626MC5 3-phase power S (L2) V (T2) W (T3) T (L3) JVOP-95- VS Operator FWD RUN...
Page 283 Appendix 12.4.6 Using an Open-collector Transistor for Operation Signals 12.4.6 Using an Open-collector Transistor for Operation Signals CIMR-MC5A27P5 (200 V class Inverters of 7.5 kW) Forward run command (forward run when closed) Forward Run/Stop Reverse run command (reverse run when closed) Reverse Run/Stop External fault Fault reset...
Page 284 12.5 User Constants 12.5 User Constants Factory settings are given for a 200 V class Inverter of 0.4 kW set to open loop vector control (A1-02 = 2). Table 12.1 User Constants Name Factory Name Factory Setting Setting (Display) Setting (Display) Setting Language selection for digital operator display...
Page 285 Appendix Table 12.1 User Constants (Continued) Name Factory Name Factory Setting Setting (Display) Setting (Display) Setting Start torque compensation (reverse direction) Jump frequency width C4- -04 d3-04 (R TorqCmp @ Start) (Jump Bandwidth) Start torque time constant C4- -05 d4-01 - - - - (TorqCmp Delay T) ASR proportional (P) gain 1...
Page 286 12.5 User Constants Table 12.1 User Constants (Continued) Name Factory Name Factory Setting Setting (Display) Setting (Display) Setting Motor 2 mid. output frequency voltage 1 11.0 Channel 2 output selection E4-05 F5-02 (V/F2 Mid Voltage) (DO-02 Ch2 Select) Motor 2 min. output frequency Output mode selection E4-06 F6-01...
Page 287 Appendix Table 12.1 User Constants (Continued) Name Factory Name Factory Setting Setting (Display) Setting (Display) Setting Monitor selection (terminal 23) Torque detection level 1 H4-04 L6-02 (Terminal 23 Sel) (Torq Det 1 Lvl) Gain (terminal 23) Torque detection time 1 H4-05 L6-03 0.50...
Page 288 12.5 User Constants Table 12.1 User Constants (Continued) Name Factory Name Factory Setting Setting (Display) Setting (Display) Setting Winding Change frequency Positioning Completion Detection Width P1- -01 P3- -05 (Changeover Freq) (ORE Set Pulse) pulses Winding change hysteresis Positioning Completion Cancel Width P1- -02 P3- -06 (Frequency Width)
Page 289 Index common functions 7 - 17 communications error (CE) 9 - 7 AC Reactor 3 - 14 connection diagrams 3 - 4 3 - 12 acceleration 6 - 11 6 - 16 constants write enable 7 - 36 acceleration/deceleration ramp hold 7 - 33 contact outputs 12 - 14 access levels 1 - 5 4 - 6 4 - 19 6 - 2 control fault (CF) 9 - 4...
Page 290 Index external baseblock NC 7 - 32 external baseblock NO 7 - 32 IGBT 1 - 4 external faults 7 - 37 inductive noise countermeasures 3 - 15 external speed search 1 7 - 40 initial excitation function flux vector control 6 - 26 external speed search 2 7 - 40 initialize mode 4 - 18 user constant list 8 - 3...
Page 291 Index main circuit terminals 3 - 6 OH (heat sink over temperature) 9 - 6 main circuit undervoltage (UV) 9 - 6 OH OH1 (heat sink over temperature) 9 - 3 main circuit undervoltage (UV1) 9 - 2 OH2 (overheat 2) 9 - 6 main circuit voltage fault (PF) 9 - 3 OH2 alarm signal 7 - 34 maintenance 10 - 3...
Page 292 Index terminal blocks 3 - 25 speed control wiring 3 - 28 flux vector control 6 - 32 wiring 3 - 26 integral time flux vector control 6 - 32 PGO (PG open) 9 - 4 9 - 6 low-speed gain 6 - 32 phase advancing capacitor 3 - 15 proportional gain flux vector control 6 - 32...
Page 293 Index constants with factory settings dependent on control meth- multi-function inputs 8 - 21 od 8 - 35 multi-function outputs 8 - 22 constants with factory settings dependent on inverter capac- UV (DC bus undervoltage) 9 - 6 ity 8 - 36 UV1 (DC bus undervoltage) 9 - 2 DC braking 8 - 5 factory settings 12 - 15...

YASKAWA CIMR-MC5A20P4 Instruction Manual

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