ESAB ESABMig 400t Instruction Manual
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ESAB ESABMig 400t Instruction Manual

ESAB ESABMig 400t Instruction Manual

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ESABMig 400t
ESABMig 500t
Instruction manual
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
0349 301 041
021216
Valid for serial no. 217 / 215

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Summary of Contents for ESAB ESABMig 400t

  • Page 1 ESABMig 400t ESABMig 500t Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè 0349 301 041 021216 Valid for serial no. 217 / 215...
  • Page 2 Ðóññêèé ..........ENGLISH .

  • Page 3: Table Of Contents

    Ðóññêèé 1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ ........2 ÂÂÅÄÅÍÈÅ...

  • Page 4: Òåõíèêà Áåçîïàñíîñòè

    ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû...
  • Page 5 ÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó îáîðóäîâàíèþ Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè. ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ! Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò. ÂÍÈÌÀÍÈÅ! Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè...

  • Page 6: Ââåäåíèå

    ÂÂÅÄÅÍÈÅ ESABMig 400t è ESABMig 500t, ÿâëÿþùèåñÿ òèðèñòîðíûìè èñòî÷íèêàìè ïèòàíèÿ äëÿ ñâàðî÷íîãî îáîðóäîâàíèÿ MIG/MAG, èñïîëüçóþòñÿ ñîâìåñòíî ñ áëîêàìè ïîäà÷è ïðîâîëîêè ESABFeed 30, ESABFeed 48 è áîëüøèíñòâîì áëîêîâ ïîäà÷è ïðîâîëîêè ESAB. Îíè ïîñòàâëÿþòñÿ â ðàçíûõ èñïîëíåíèÿõ, ñì. ñïèñîê çàïàñíûõ ÷àñòåé íà ñòð...
  • Page 7 ESABMig 500t ESABMig 500t Íàïðÿæåíèå ñåòè ïèòàíèÿ 400/415 Â 3∼ 50 Ãö 230/400/415/500 Â, 3∼ 50 Ãö 230/400/460 Â, 3∼ 60 Ãö Äîïóñòèìàÿ íàãðóçêà ïðè äóãîâîé ñâàðêå âîëüôðàìîâûì ýëåêòðîäîì 500 À / 39 Â 500 À / 39 Â êîýôôèöèåíò íàãðóçêè 60% 450 À...

  • Page 8: Óñòàíîâêà

    ÓÑÒÀÍÎÂÊÀ Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì ñïåöèàëèñòîì. ÂÍÈÌÀÍÈÅ! Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè. Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè. Èíñòðóêöèÿ ïî âûïîëíåíèþ ïîäúåìíî-òðàíñïîðòíûõ ðàáîò Ïðè ïîäúåìå èñòî÷íèê ïèòàíèå êðåïèòñÿ ñ ïîìîùüþ...

  • Page 9: Ýëåêòðè÷Åñêàÿ Óñòàíîâêà

    Ýëåêòðè÷åñêàÿ óñòàíîâêà - - 9 - - ba36d1ra...

  • Page 10: Ñåòü Ýëåêòðîïèòàíèÿ

    äåéñòâóþùèìè íîðìàìè. Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ. Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíàÿ ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé ESABMig 400t 3µ µ µ µ 50 Hz 3µ µ µ µ 50 Hz 3µ µ µ µ 50 Hz 3µ µ µ µ 60 Hz 3µ...

  • Page 11: Ðàáîòà

    ÏÐÈÌÅ×ÀÍÈÅ: Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû ïðåäóñìàòðèâàåòñÿ òîëüêî íà îïðåäåëåííûõ ìîäåëÿõ. * Èíäèêàöèÿ îòñóòñòâèÿ îõëàæäàþùåé æèäêîñòè ïðåäóñìîòðåíà òîëüêî â ñëó÷àÿõ, êîãäà èñïîëüçóåòñÿ çàùèòíîå óñòðîéñòâî ðàñõîäà âîäû, ñì. ïóíêò 5.2.3 ** ELP = Íàñîñ ESAB ñ ëîãè÷åñêèì óïðàâëåíèåì, ñì. ïóíêò 5.2.2. - - 11 - - ba36d1ra...

  • Page 12: Îïèñàíèå Ôóíêöèé

    âîçâðàùàåòñÿ â èñõîäíîå ñîñòîÿíèå, êîãäà òåìïåðàòóðà ñíèæàåòñÿ è ãàñíåò èíäèêàòîðíàÿ ëàìïà. 5.2.2 Ñîåäèíåíèå äëÿ ïîäà÷è âîäû Áëîê ESABFeed èìååò äàò÷èêELP, íàñîñà ESAB ñ ëîãè÷åñêèì óïðàâëåíèåì, , êîòîðûé ñðàáàòûâàåò, êîãäà ïðèñîåäèíåíû âîäÿíûå øëàíãè ñâàðî÷íîãî ïèñòîëåòà. Êîãäà ïðèñîåäèíÿåòñÿ ñâàðî÷íûé ïèñòîëåò ñ âîäÿíûì îõëàæäåíèåì, íà÷èíàåò ðàáîòàòü âîäÿíîé íàñîñ.

  • Page 13: Òåõíè×Åñêîå Îáñëóæèâàíèå

    ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè. Òåõíè÷åñêîå îáñëóæèâàíèå äîëæíî âûïîëíÿòüñÿ ïðîôåññèîíàëüíî ïîäãîòîâëåííûì ïåðñîíàëîì. Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë), èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ðàáîòû. Ïðèìå÷àíèå: à àðàíìèéíú²å îáÿçàìåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú ñàìîñòîÿòåëúíî...

  • Page 14: Âûßâëåíèå Íåèñïðàâíîñòåé

    êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB . Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé ESAB. Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû). Ïðè çàêàçå ñëåäóåò óêàçûâàòú òèï èçäåäèÿ, çàâîäñêîé íîìåð, íàçâàíèå è íîìåð çàïàñíîé ÷àñòè ñîãëàñíî...
  • Page 15 ENGLISH 1 DIRECTIVE ............2 SAFETY .

  • Page 16: Directive

    ESAB AB Arc Equipment, S--695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source ESABMig 400t / ESABMig 500t from serial number 217 / 215 complies with standard IEC/EN 60974--1, in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with standard EN 50199 in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC).
  • Page 17 MALFUNCTION - - Call for expert assistance in the event of malfunction. READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING. PROTECT YOURSELF AND OTHERS! ESAB can provide you with all necessary welding protection and accessories. WARNING! Read and understand the instruction manual before installing or operating.

  • Page 18: Introduction

    INTRODUCTION ESABMig 400t and ESABMig 500t are thyristor power sources designed for MIG/MAG--welding together with wire feed units ESABFeed 30, ESABFeed 48 and the most of ESAB wire feeders. They come in different variants, see the spare parts list on page 33.
  • Page 19 ESABMig 500t ESABMig 500t Mains voltage 400/415 V 3∼ 50 Hz 230/400/415/500 V, 3∼ 50 Hz 230/400/460 V, 3∼ 60 Hz Permissible load at 60% duty cycle 500 A / 39 V 500 A / 39 V 80 % duty cycle 450 A / 37 V 435 A / 36 V 100% duty cycle...

  • Page 20: Installation

    INSTALLATION The installation must be executed by a professional. WARNING! This product is intended for industrial use. In a domestic environment this product may cause radio interference. It is the user’s responsibility to take adequate precautions. Lifting instructions The power supply should be lifted by means of its lifting eye.

  • Page 21: Electrical Installation

    Electrical installation - - 21 - - ba36d1ea...

  • Page 22: Mains Power Supply

    A protective earth connection must be made, in accordance with regulations. Rating plate with supply connection data Recommended fuse sizes and minimum cable areas ESABMig 400t 3µ µ µ µ 50 Hz 3µ µ µ µ 50 Hz 3µ µ µ µ 50 Hz 3µ...

  • Page 23: Operation

    Main supply switch for cooling unit ELP** NOTE! Cooling water connections only available on certain models. * Indicating loss of coolant, only when water flow guard is used, see point 6.2.3 ** ELP = ESAB Logic Pump, see point 6.2.2. - - 23 - - ba36d1ea...

  • Page 24: Function Explanations

    6.2.2 Water connection The ESABFeed has a sensor ELP, ESAB Logic Pump, that senses if the water hoses of the welding gun are connected. When a water cooled welding gun is connected, the water pump starts.

  • Page 25: Inspection And Cleaning

    Inspection and cleaning Check regularly that the power source is free from dirt. The power source should be regularly blown clean using dry compressed air at reduced pressure. More frequently in dirty environments. Otherwise the air inlet/outlet may become blocked and cause overheating. To avoid this you can use an airfilter.

  • Page 26: Ordering Of Spare Parts

    ORDERING OF SPARE PARTS ESABMig 400T / ESABMig 500T is designed and tested in accordance with the interna- tional and European standards IEC/EN 60974- -1 and EN 50199. It is the obligation of the service unit which has carried out the service or repair work to make sure that the pro- duct still conforms to the said standard.
  • Page 27 - - 27 - - document...

  • Page 28: Ñõåìà

    Diagram Ñõåìà 400 - - 415 V - - 28 - - ba36e11a...
  • Page 29 400 - - 415 V - - 29 - - ba36e11a...
  • Page 30 230 - - 500V - - 30 - - ba36e11a...
  • Page 31 230 - - 500V - - 31 - - ba36e11a...
  • Page 32 - - 32 - - document...

  • Page 33: Ñïèñîê Çàïàñíûõ ×Àñòåé

    230V / 400V / 415V / 500V 3∼50Hz, 230V / 440V / 460V 3∼60Hz; with water cooler Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the cover. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list.
  • Page 34 ESABMig 400t, ESABMig 500t Edition 021121 C = component designation in the circuit diagram (A) = accessory Item Ordering no. Denomination Notes 0349 302 296 Rubber mat 0349 302 264 Cover Blind plug Ø 31 0321 173 001 Securing chain...
  • Page 35 ESABMig 400t, ESABMig 500t Edition 021121 - - 35 - - ba36s100...
  • Page 36 Plate right corner 0349 302 284 Handle 0349 302 281 Upper front panel With text Only for ESABMig 400t and ESABMig 500t 0349 302 288 Upper front panel With text Only for ESABMig 400tw and ESABMig 500tw 0349 302 282...
  • Page 37 ESABMig 400t, ESABMig 500t Edition 021121 C = component designation in the circuit diagram 400 = ESABMig 400t 500 = ESABMig 500t Item Ordering no. Denomination Notes 0368 544 005 Sleeve socket 23 pole 0323 945 003 Sleeve 0191 085 206 Capacitor 6ìF 400V...
  • Page 38 ESABMig 400t, ESABMig 500t Edition 021121 C = component designation in the circuit diagram t = ESABMig 400t / 500t tw = ESABMig 400 tw / 500tw Item Ordering no. Denomination Notes 0469 689 002 Cover 0366 481 004 Seal...
  • Page 39 ESABMig 400t, ESABMig 500t Edition 021121 - - 39 - - ba36s400...
  • Page 40 ESABMig 400t, ESABMig 500t Edition 021121 (A) = accessory C = component designation in the circuit diagram Item Ordering no. Denomination Notes 0349 302 273 Centre plate 0486 216 880 Suppressor board 0162 772 001 Connection block 0469 701 001...
  • Page 41 ESABMig 400t, ESABMig 500t Edition 021121 C = component designation in the circuit diagram Item Ordering no. Denomination Notes 0191 193 118 Tape To be ordered per metre, 0.31 metre as delivered 0349 302 299 0467 911 882 Capacitor 0.1 ìF 250V, with cable lugs...
  • Page 42 ESABMig 400t, ESABMig 500t Edition 021121 C = component designation in the circuit diagram 400 = ESABMig 400t 500 = ESABMig 500t Item Ordering no. Denomination Notes 0469 878 881 Shunt 60mV/600A 0469 861 884 Cable set 0469 693 880...
  • Page 43 ESABMig 400t, ESABMig 500t Edition 021121 - - 43 - - ba36s700...

  • Page 44: Äîïîëíèòåëüíûå Ïðèíàäëåæíîñòè

    ESABMig 400t, ESABMig 500t Edition 021121 Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè Feeder for Marathon Pact t t t , M13 panel ESABFeed 30--4 ......
  • Page 45 ESABMig 400t, ESABMig 500t Edition 021121 Transformer for CO heater ....0349 302 250 Guide pin ....... . 0349 302 303 Water flow guard .
  • Page 46 Connection set 35 m, water ....0469 836 899 For more information of the accessories contact the nearest ESAB agency. - - 46 - -...
  • Page 47 - - 47 - - document...
  • Page 48 ENGLISH...

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Esabmig 500t

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