ESAB AristoMig 4004i Pulse Instruction Manual

ESAB AristoMig 4004i Pulse Instruction Manual

Welding power source

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Aristo®
Mig 4004i Pulse
Instruction manual
0463 431 001 GB 20160218
Valid for: serial no. 551-xxx-xxx

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Summary of Contents for ESAB AristoMig 4004i Pulse

  • Page 1 Aristo® Mig 4004i Pulse Instruction manual 0463 431 001 GB 20160218 Valid for: serial no. 551-xxx-xxx...
  • Page 3: Table Of Contents

    Inspection and cleaning ..................17 Welding torch ..................... 17 TROUBLESHOOTING ..................18 ORDERING OF SPARE PARTS ................. 19 DIAGRAM ........................20 ORDERING NUMBERS .....................21 SPARE PARTS LIST....................22 ACCESSORIES ......................23 Rights reserved to alter specifications without notice. 0463 431 001 © ESAB AB 2016...
  • Page 4: Safety

    Material Safety Data Sheets (MSDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 5 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing • Protect bystanders with suitable screens or curtains NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0463 431 001 - 5 - © ESAB AB 2016...
  • Page 6 As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. ESAB can provide you with all necessary welding protection and accessories. 0463 431 001 - 6 - © ESAB AB 2016...
  • Page 7: Introduction

    Aristo® U6 panel and the Aristo® U8 pendant. Aristo® YardFeed 2000 is available with the Aristo® U6 panel. ESAB's accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power source is supplied with: •...
  • Page 8: Technical Data

    The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is intended for indoor and outdoor use. 0463 431 001 - 8 - © ESAB AB 2016...
  • Page 9 3 TECHNICAL DATA Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 431 001 - 9 - © ESAB AB 2016...
  • Page 10: Installation

    S . Refer to the technical data in the scmin TECHNICAL DATA chapter. 0463 431 001 - 10 - © ESAB AB 2016...
  • Page 11 NOTE! The power source can be powered from a generator. For more information, contact authorised ESAB service personnel. Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations.
  • Page 12 See from the pictures above how to remove the side panel and install the mains cable. No other cable must be attached to this connection point. 0463 431 001 - 12 - © ESAB AB 2016...
  • Page 13 This operation has to be made by persons who have appropriate electrical knowledge. The power source must be disconnected from mains while performing this action. 0463 431 001 - 13 - © ESAB AB 2016...
  • Page 14: Operation

    Connection for wire feed unit or remote Negative welding terminal: Return cable control unit Indicating LED, thermal protection Fuse (10 A) for supply voltage (42 V) for feeder unit Indicating LED, power supply ON Mains cable 0463 431 001 - 14 - © ESAB AB 2016...
  • Page 15: Symbols

    When this occurs the welding current is blocked and a fault code is displayed on the control panel. The thermal protection resets automatically when the temperature has fallen within normal operation temperature. 0463 431 001 - 15 - © ESAB AB 2016...
  • Page 16: Vrd (Voltage Reducing Device)

    MIG/MAG and self shielded cored wire welding, the power source is supplemented with: • wire feed unit • welding torch • connection cable between power source and wire feed unit • shielding gas bottle 0463 431 001 - 16 - © ESAB AB 2016...
  • Page 17: Maintenance

    3. Ensure that the filter with the finest mesh is placed towards the grill. 4. Reinstall the filter. Welding torch Wear parts should be cleaned and replaced at regular intervals in order to achieve trouble-free welding. 0463 431 001 - 17 - © ESAB AB 2016...
  • Page 18: Troubleshooting

    • Check if the welding and return cables are damaged. • Check that the wire feeder works correctly. See the wire feeder instruction manual. 0463 431 001 - 18 - © ESAB AB 2016...
  • Page 19: Ordering Of Spare Parts

    Spare parts may be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list.
  • Page 20: Diagram

    DIAGRAM DIAGRAM 0463 431 001 - 20 - © ESAB AB 2016...
  • Page 21: Ordering Numbers

    0465 152 883 Welding power source Aristo® Mig 4004i Pulse 400V version 0463 396 001 Spare parts list Aristo® Mig 4004i Pulse Technical documentation is available on the Internet at: www.esab.com 0463 431 001 - 21 - © ESAB AB 2016...
  • Page 22: Spare Parts List

    SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0462 197 001 Dust filter 0463 431 001 - 22 - © ESAB AB 2016...
  • Page 23: Accessories

    Use together with trolley 0460 565 880   Counter balance device   (includes mast and counter balance) 0458 705 880 for 300 mm bobbin 0458 705 882 for 440 mm bobbin 0463 431 001 - 23 - © ESAB AB 2016...
  • Page 24 10 pole cable plug - 10 pole cable socket 0459 528 790 1.7 m 0459 528 791 0459 528 792 10 m 0459 528 793 15 m 0459 528 794 25 m 0459 528 795 35 m 0463 431 001 - 24 - © ESAB AB 2016...
  • Page 25 0459 960 881 10 m 0459 960 882 25 m Information on PSF welding torches can be found in separate brochures. For more information of the accessories contact the nearest ESAB agency. 0463 431 001 - 25 - © ESAB AB 2016...
  • Page 26 ESAB subsidiaries and representative offices Europe NORWAY North and South America SOUTH KOREA AS ESAB ESAB SeAH Corporation AUSTRIA Larvik ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +47 33 12 10 00 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +47 33 11 52 03...

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