Himiway ZEBRA STEP-THRU Owner's Manual
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Himiway ZEBRA STEP-THRU Owner's Manual

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ZEBRA STEP-THRU
O w n e r ' s M a n u a l
https://himiwaybike.com

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Summary of Contents for Himiway ZEBRA STEP-THRU

  • Page 1 ZEBRA STEP-THRU O w n e r ' s M a n u a l https://himiwaybike.com...
  • Page 2 Take down your serial numbers here! Bike frame number Battery serial number Motor serial number If you reset a security passcode via Display Setting , we suggest you write it down here in case you may forget:...
  • Page 3 This manual contains details of the product, information on its operation and maintenance, and other helpful tips for owners. Read it carefully and familiarize yourself with the Himiway Bike before using it to ensure safe use, reduce risk of damage and premature wear, and prevent accidents. Be sure to retain this manual as your convenient Himiway Bike information source.

  • Page 4: Table Of Contents

    • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Himiway E-Bike Use and Care •...

  • Page 5: Bike Specification

    Bike Specification LCD Display On/Off Switch Shimano Shifter LED Light Switch Information Throttle Saddle Frame Battery Head Tube Rear Brake LED Head Light Motor Front Fork Front Brake Real Derailleur Controller Pedal...
  • Page 6 78.7 Inch - Total Length 42.9 Inch - Handlebar Height 49.2 Inch - Wheelbase 27.6 Inch - Min Seat Height 35.4 Inch - Max Seat Height 18.9 Inch - Chain Stay Length 19.3 Inch - Standover Height 23.6 Inch - Top Tube Length 28.7 Inch - Wheel Diameter 5.5 Inch...
  • Page 7 Battery Charger 48V 20Ah Samsung/LG lithium battery US standard 3.0 A smart charger Range 60-80 miles Controller 48V/22A Hub Motor Display 750W brushless gear motor LCD display with USB charging Total Payload 400 lbs Weight 79 lbs Capacity Recommended Pedal Assist 5'3"...

  • Page 8: Bike Assembly Guide

    Reduce the weight of the ebike to make it easier to maneuver the bike while assembling. Avoid battery damage during the assembly process. Go to page to learn about removing and charging the battery. *Follow our Youtube channel/ Facebook "Himiway Bike" to be alerted to Himiway news, including our tutorial video coming soon!

  • Page 9: Recommended Torque Values

    Recommended Torque Values Hardware Location Recommended Torque(NM) Handlebar 12-18 Stem 12-18 Saddle 12-18 Front Wheel(For bikes with bolts on front wheel) 15-22 Rear wheel 30-38 Bottom Bracket Parts 30-50 Pedals 28-33 Disk Mounting Bolts Disk Caliper Mount Crank Bolts 32-36 Rear Derailleur Cable Pinch Front Derailleur Clamp Saddle Post Clamp...

  • Page 10: Assembly Instructions

    Assembly Instructions Handlebar Installation（4mm Hex Wrench） ◆ Step 1: Loosen the bolts on your bike stem. Step 2: Center your handlebars and rotate them to align to the marking pointed to in the below image. Step 3: Tighten bolts to handlebar stem, but don’t tighten completely as you may want to further adjust the angle later to align more precisely. Test the positioning, and adjust the handlebar to your preferred angle.
  • Page 11 Rear Rack Installation (4mm Hex Wrench) ◆ The rear rack comes loosely attached to the bike, but has not yet been fully secured. Step 1: Remove the bolts with washers located a couple inches behind the seat post. Step 2: Place the rack down and adjust placement until the holes on the end are aligned, and screw the bolts back in.
  • Page 12 Front Wheel Installation ◆ Step 1: After tightening the rear rack, lay a mat down to protect both bike and floor from scratches. Next, carefully flip your bike upside down for the front wheel installation. Step 2: Remove the plastic axle guards from the front wheel, being careful to avoid contact with the brake rotor set.
  • Page 13 Step 3: Remove the front forks protection bar by manually pulling it straight up. Pull out the red pad, which is used to protect the hydraulic brake caliper. Step 4: Align the fork dropouts with the axle of the wheel hub, making sure the dropouts are fully seated on the axle. Also ensure the brake rotor is properly inserted into the caliper.
  • Page 14 Step 5: Prepare your quick-release skewer for the next step by removing the thumb nut and one of the cone springs. Step 6: Install the quick-release skewer starting from the brake rotor side of the wheel, inserting the quick-release skewer through the hub and then replacing the second cone spring on the other side.
  • Page 15 Step 7: Tighten the thumb nut until the quick-release lever is held in line with the axle, and then use your palm of your hand to close the quick-release lever. Step 8: Rotate the front wheel. Make sure to fully close the quick release skewer lever on the front wheel and check the wheel balance in Pedal Only Mode. If you notice the riding is imbalanced or the rotation of the front wheel makes noise, it means the bolts were not completely tightened or not aligned horizontally.
  • Page 16 Front Light & Front Fender Installation （Extra Tool: 10mm Wrench） ◆ Step 1: The front light and front fender are both secured by a single bolt, so the front fender must be installed together with the front light. If you prefer not to have a front fender, you may install the front light by itself.
  • Page 17 Step 3: Tighten the bolts attaching the front fork to the hub, as shown in the image. Make sure the washers are directly underneath the bolt head and nut. Pedals Installation ◆ Make sure your pedals are installed on the correct side, as installing on the wrong side will damage the threads. Indicators for the right pedal (R) and the left pedal (L) can be found in two places: the stickers on the plastic cover, and the bottom of the pedal threads.
  • Page 18 Before you install the pedals, apply a small amount of waterproof grease onto the spindle. Start threading the pedal on by hand to ensure the pedal is going in perfectly straight, rotating in the direction of the pointer shown on the crank. If it is not spinning smoothly, make doubly sure that you have the correct left or right pedal.
  • Page 19 U Shape Disc Brake Guard Installation (4mm Hex Wrench) ◆ Step 1: Remove the bolts on the chain stay. Step 2: Put the bolts through the disc brake guard, then replace bolts as shown in the picture below.
  • Page 20 Seat Adjustment ◆ Adjust the Seat Height: Open the seatpost quick release lever. Adjust the seatpost height by sliding the seatpost up or down to a height appropriate for your leg length and preferred riding position. Do not extend the seatpost beyond the minimum insertion marking etched onto the seatpost. WARNING: Overextending the seatpost can cause it to break or come off your bike, putting you at very high risk of serious injury or death.
  • Page 21 Adjust the Seat Angle: Step 1: Loosen the seat adjustment bolt beneath the seat. Move the seat backward or forward and tilt to adjust the angle within the limit markings etched on the seat rail. Do not exceed the limit markings, to ensure the safety of yourself and the bike. Step 2: Tighten the seat adjustment bolt.
  • Page 22 After Bike Assembly ◆ Please write down the serial numbers found on the head tube, battery and motor on the inside front cover of this manual to facilitate failure reporting. Make sure each letter and number is correct. Make sure you take down the Capital Letters here! Make sure you take down the Capital Letters here! Bike frame number Battery serial number...

  • Page 23: Safety Check

    Safety Checklist Safety Check Basic Steps o Test front and rear brakes for proper function. o Ensure brake pads are not overworn and are correctly positioned in relation to rims. Brakes o Make sure brake control cables are lubricated, correctly adjusted and display no obvious wear. o Check that brake control levers are lubricated and tightly secured to handlebars.

  • Page 24: Safety Precautions

    Safety Precautions The following safety notes provide additional information on the safe operation of your Himiway bike and should be closely reviewed. Improper operation, or failure to confirm correct installation, compatibility, and maintenance of any component or accessory may result in serious injury or death.

  • Page 25: Himiway E-Bike Use And Care

    Himiway E-Bike Use and Care The following table of contents provides general guidance on Himiway e-bike variable power assist settings and their effects on both range and perfor- mance. This content will apply broadly to most riders, but multiple factors will affect individual results including rider fitness, terrain, proper maintenance, etc.
  • Page 26 ◆ Display Screen Power Output Indication Battery Indicator Pedal Assist Level Indication Area Motor Power Indicator Speed Indication Lighting Indicator Speed Unit Function List (Check form 1 down below) Range / Time Unit Text Indication TRIP Single mileage (km) ERROR 21 Abnormal Current Total mileage (km) ERROR 22...
  • Page 27 Start-up Procedure ◆ Press and hold the power button “ ” on the control panel for two seconds until the display comes on. Press the information button “ ” on the control panel to cycle through the display settings: odometer, trip meter, max speed, and average speed. MILE MILE MILE...
  • Page 28 NOTICE: If the motor power ever becomes too strong for riders’ preference or sense of safety, simply apply the handbrake to cut off motor power completely. If the throttle assist seems accidentally engaged too easily, causing unwanted acceleration, simply apply the handbrake or lower the Pedal Assist level to 0 to disengage the throttle.
  • Page 29 ◆Pedal - Assist Adjustment The e-bike ships with standard Pedal Assist settings ranging from 0 (no assist) to 5 (maximum assist). To adjust, hold both “ + ” and “ - ” together for two seconds, bringing you to the trip meter reset screen described above. Then, hold both “...
  • Page 30 The e-bike ships with the throttle set to accelerate the e-bike to a maximum speed of 25 mph. This can be adjusted higher, BUT please be mindful of local laws and regulations regarding maximum throttle speeds permitted. Himiway is not liable for any consequences of rider misuse of maximum throttle speed adjustments.
  • Page 31 ◆ Sercury Passcode To prevent theft or unauthorized use of your e-bike, you may set a security passcode to prevent use of the motor/electronics (though still permitting manual pedalling). Hold “ + ” and “ - ” together for two seconds, first bringing you to the trip meter reset screen described above. Then, hold “...
  • Page 32 Display will then show “ PSd-n ” (no), press “ + ” to change it to “ PSd-y ” (yes) to turn the security passcode on. Press “ ” to confirm. Then, choose a 4-digit passcode of your preference. Press “ + ” and “ - ” to adjust numbers up/down. •...

  • Page 33: Battery Charging

    Battery Charging Charging Procedure for On-bike Charging Step 1: Check the battery power indicator on your display (the power level indicator on the display is not the actual power but the voltage power). Step 2: Assemble the charger as shown in Figure 1 by inserting the plug (Plug 1) into the transformer. Plug 2 Plug 2 Plug 1...
  • Page 34 Charging Procedure for Off-bike Charging Step 1: Find the keys located on the handlebar (fig. 3) and cut tie to remove them. If you cut them from the handlebars, be careful not to damage any of the wires. Figure 3 Figure 4 NOTICE: Please keep your key and its spare in a safe place.
  • Page 35 Step 2: Use the key to unlock the battery (fig. 5). While holding the battery with one hand, detach the battery by turning the release switch located on the underside of the frame (fig. 6). Figure 5 Figure 6...
  • Page 36 Step 3: Check the battery status (fig. 8): Light Status Charging Status Red （on charger） Charging Green（on charger） Fully charged Yellow（on battery） 40%-60% power Red（on battery） 40%< power Figure 7 Figure 8 NOTICE: Please write down the serial number found on the battery beneath the barcode (fig. 7) on the inside front cover of this manual to facilitate failure reporting.
  • Page 37 Step 4: Safest way to charge your battery- First, assemble the charger as shown in Figure 1 inserting the plug (Plug 1) into the transformer. Then insert the DC plug (Plug 2) into the battery charging socket. Last, insert the power plug (Plug 3: 110/220 volt plug) to the power socket. This order helps extend the battery life and effectively reduces battery damage caused by improper charging.
  • Page 38 If your battery does not seem to be charging normally and is taking longer to charge than expected, please stop charging and contact Himiway Bike immediately. If you notice a strange smell, or the charger and/or battery is overheating, please stop charging and contact Himiway Bike immediately.
  • Page 39 • The Himiway Bike can be safely ridden in light rain. However, riding through very heavy downpours or through flooded streets is not recommended, as the crank and/or motor can get wet, which may cause damage.

  • Page 40: Riding Modes

    Himiway Zebra can reach speeds of up to 25 miles per hour with throttle mode, which not only allows you to travel faster, but also reassures riders with extra power whenever needed, depending on traffic conditions and rider energy levels. If you are an adventurer who chases after speed and distance without...
  • Page 41 ◆ In this mode, the Himiway will perform like a normal bike, as you’ll be riding without any assistance from the motor. This mode is especially useful if you run out of battery, or are looking for more intensive resistance training.

  • Page 42: Parking & Transport

    • Make sure to not park, store or transport your Himiway Bike on a rack that is not designed for the size and weight of the bike. When storing or carrying your bike on a rack for transport, remove the battery to reduce the weight and make lifting or loading easier.

  • Page 43: Safety And Care Instructions

    Safety and Care Instructions To ensure safe riding conditions and maximize e-bike longevity, you must follow the guidelines outlined below: • To clean the e-bike, wipe the frame with a damp cloth soaked in a mild, non-abrasive, non-corrosive detergent mixture. Wipe or spray all unpainted parts with anti-rust treatment after being used in coastal areas or areas with salty air or water.

  • Page 44: Maintenance

    The Himiway Bike can be safely ridden in light rain. However, riding through very heavy downpours or through flooded streets is not recommended, as the crank and/or motor can get wet, which may cause problems.

  • Page 45: Front Fork Maintenance

    Front Fork Maintenance ◆ Always use a clean, oil-free lint-free cloth with plain or soapy water to clean your bike. To prevent water from flowing into the front fork, you can turn the bike upside down. Dry with a lint-free towel after washing. Pay specific attention to the inner tube and the dust seal to reduce wear and prevent thinning of the inner tube, which can lead to significant damage if the aluminum is exposed to air.
  • Page 46 5. Bleed The System You should always bleed the system after you have shortened or replaced the hose or have opened the system to the air at any time. Additionally, if the brake action feels spongy, you may improve performance by re-bleeding the system. Tools and equipment required: - 2mm Allen wrench - Piece of tubing...
  • Page 47 Step By Step Guide (See 4a - 4e) Step 1: Place the bike in a stand. Position lever so that it sits parallel to the ground. (See 4a) Step 2: Remove disc brake pads to avoid contamination during the bleed procedure. -Insert a disc brake piston setting tool or other non-sharp tool and push the pistons back into the caliper.
  • Page 48 Step 8: Start filling the brake with new mineral oil by slowly pushing the syringe. Air bubbles may come out of the reservoir. Continue pushing fluid until you no longer see bubbles coming out of the tube .(See 4d) Step 9: Remove the plastic bag or collection bottle, section of tube, and knuried bleed fitting from the brake lever reservoir.
  • Page 49 Adjust Lever Reach (See 4f - 4g) 4f. Tool free reach adjustment type-by the reach adjustment knob on the lever. 4g. By tightening the 2 mm reach-adjuster bolt on the lever. WARNING: TEKTRO had implemented 2 key improvements this year for better performance, 2.3mm thickness rotors and 5.0mm brake pads.

  • Page 50: Warranty Info

    Warranty Info Please scan the QR Code here to learn about our Warranty Policy.
  • Page 51 • •...
  • Page 52 www.himiwaybike.com...

This manual is also suitable for:

Zebra

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