Leuze DCR 258i Original Operating Instructions
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Leuze DCR 258i Original Operating Instructions

Camera-based code reader
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Original operating instructions
DCR 258i
Camera-based code reader
We reserve the right to make technical changes
EN • 2021-09-08 • 50145129

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  • Page 1 Original operating instructions DCR 258i Camera-based code reader We reserve the right to make technical changes EN • 2021-09-08 • 50145129...
  • Page 2 © 2021 Leuze electronic GmbH + Co. KG In der Braike 1 73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 www.leuze.com info@leuze.com Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 3: Table Of Contents

    Mounting with the BTU 320M-D12 mounting system ............ 47 6.2.3 Mounting with the BT 320M mounting bracket .............. 47 6.2.4 Mounting with the BTU 320M-D12-RL70 mounting bracket.......... 47 Replace housing hood ...................... 48 Attaching the diffusor foil ......................  49 Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 4 10.6.4 Class 106 – Activation ....................... 86 10.6.5 Class 107 – Result data .................... 87 10.6.6 Class 108 – Entry data ...................... 88 10.6.7 Class 109 – Device status and device control.............. 91 10.6.8 Class 110 – Device application status and control............ 91 Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 5 16.4 Cables accessories...................... 113 16.5 Other accessories .......................  115 EC Declaration of Conformity................ 116 Appendix...................... 117 18.1 ASCII character set...................... 117 18.2 Code samples ........................ 120 18.3 Configuration via configuration codes.................  122 18.4 License terms........................ 123 Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 6: About This Document

    Process for exchanging information and error messages (Internet Control Message Protocol) IGMP Process for organizing multicast groups (Internet Group Management Protocol) IO or I/O Input/Output (Input/Output) IO controller Control that initiates the IO data communication Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 7 Working range of the code reader (Region of Interest) Programmable Logic Control (corresponds to Programmable Logic Controller (PLC)) TCP/IP Internet protocol family (Transmission Control Protocol/Internet ProtocoI) Network transmission protocol (User Datagram Protocol) Underwriters Laboratories Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 8: Safety

    Ä Only operate the device in accordance with its intended use. Ä Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use. Ä Read these operating instructions before commissioning the device. Knowledge of the oper- ating instructions is an element of proper use.

  • Page 9: Competent Persons

    Stainless stainless steel housings must not be opened. Ä There are no user-serviceable parts inside the device. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. Competent persons Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.

  • Page 10: Device Description

    • Two control buttons for intuitive operation without PC • Industrial design: degree of protection IP 65 acc. to EN 60529 (Device with stainless steel housing: degree of protection IP 67/69K) • Diverse mounting options with mounting threads on rear and side surfaces Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 11: Accessories

    • Connection and interconnection cables for M12 connectors • External illumination and mounting bracket for external illumination For further information, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 14 "Service and support") • MA 2xxi modular connection units for connection to fieldbus systems (see chapter 7.6 "Connecting code reader to fieldbus")

  • Page 12: Device Construction

    Control panel with indicator LEDs, control buttons, bar graph display Device with stainless steel housing: indicator LEDs LEDs for illumination (red light) M4 mounting thread Device housing Housing hood M12 connection technology Feedback LED (green) Fig. 3.1: Device construction Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 13: Connection Technology

    • Six-level bar graph display for function selection and display of the reading quality (SIGNAL QUALITY) – not with devices with stainless steel housing • Two control buttons – not on devices with stainless steel housing Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 14: Led Indicators

    Device description LED indicators: PWR, NET, LINK Bar graph display Control buttons Fig. 3.3: Layout of indicator and control panel Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 15 • Connection and communication to Host established Flashing Communication error • Temporary connection error • If DHCP active: No IP address could be obtained ON (continuous light) Network error • No connection established • No communication possible Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 16 If you activate the TRIG, AUTO, ADJ or TEACH function via the control buttons, the device ac- cepts no commands via the process interface. Process mode is thereby interrupted. NOTICE On devices with stainless steel housing, it is not possible to select functions using the control buttons. Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 17 ð The TRIG LED flashes and the Trigger function is preselected. Ä Press the enter button  ð The TRIG LED illuminates continuously. ð The configured Trigger function (e.g., reading gate control) is started. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 18: Functions

    • Reference code comparison (see chapter 4.2 "Reference code comparison") • Code quality (see chapter 4.3 "Code quality") • webConfig tool (see chapter 4.4 "Leuze webConfig tool") Camera operating modes The camera operating mode defines how the code reader starts a read process and decodes the codes if a code is located in the read field.

  • Page 19: Presentation Mode

    The code reader is to perform a partial comparison of two characters "42". Any number of characters and content may precede the string "42". • Comparison string entered in the webConfig tool: 42 • Positive reference code comparison (match): 123425 • Negative reference code comparison (mismatch): 12345 Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 20: Code Quality

    ISO/IEC 15416 mode: Individual features for bar codes • Overall quality • Symbol contrast (SC) • Modulation (MOD) • Decodability • Minimal edge contrast (EC • Minimal reflectance (R • Defects • Decodes Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 21: Leuze Webconfig Tool

    PC (see chapter 9 "Starting up the device – webConfig tool"). The wizard of the webConfig tool can be used to easily configure the code reader in just a few steps. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 22: Applications

    Applications Applications Reading of 1D-codes Fig. 5.1: Reading of 1D-codes Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 23: Reading Of 2D-Codes

    By using the linear polarization filter integrated in the housing hood, you can avoid interfering reflections. NOTICE When the polarization filter is used, the exposure settings change. The exposure time is in- creased considerably. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 24: Code Reading With Diffusor Foil

    Using the diffusor foil The diffusor foil reduces interfering reflections by increasing the scatter of the integrated LED illumination of the code reader. NOTICE When the diffusor foil is used, the exposure settings change. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 25: Mounting

    • The permissible line lengths between code reader and host system depending on which interface is used. • Visibility of the control panel and access to the control buttons. • No direct sunlight and/or no strong ambient light on the code that is to be read. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 26: Avoiding Total Reflection

    Code reading while in motion is dependent on the code type, code size, cell or modulus size of the code and the position of the code in the read field of the code reader. Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 27 Reading distance [mm] Reading field width [mm] Resolution m1 = 0.1 mm (4 mil) Reading field: 50 mm … 60 mm Resolution m2 = 0.127 mm (5 mil) Reading field: 45 mm … 65 mm Resolution m3 = 0.2 mm (8 mil) Reading field: 40 mm … 75 mm Fig. 6.2: U2-optics 1D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 28 Mounting Reading distance [mm] Reading field height [mm] Resolution m1 = 0.1 mm (4 mil) Reading field: 50 mm … 60 mm Resolution m2 = 0.127 mm (5 mil) Reading field: 45 mm … 65 mm Resolution m3 = 0.2 mm (8 mil) Reading field: 40 mm … 75 mm Fig. 6.3: U2-optics 1D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 29 Reading distance [mm] Reading field width [mm] Resolution m1 = 0.1 mm (4 mil) Reading field: 50 mm … 60 mm Resolution m2 = 0.127 mm (5 mil) Reading field: 50 mm … 60 mm Resolution m3 = 0.19 mm (7.5 mil) Reading field: 45 mm … 65 mm Resolution m4 = 0.25 mm (10 mil) Reading field: 40 mm … 70 mm Fig. 6.4: U2-optics 2D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 30 Reading distance [mm] Reading field height [mm] Resolution m1 = 0.1 mm (4 mil) Reading field: 50 mm … 60 mm Resolution m2 = 0.127 mm (5 mil) Reading field: 50 mm … 60 mm Resolution m3 = 0.19 mm (7.5 mil) Reading field: 45 mm … 65 mm Resolution m4 = 0.25 mm (10 mil) Reading field: 40 mm … 70 mm Fig. 6.5: U2-optics 2D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 31 Reading distance [mm] Reading field width [mm] Resolution m1 = 0.127 mm (5 mil) Reading field: 40 mm … 70 mm Resolution m2 = 0.19 mm (7.5 mil) Reading field: 40 mm … 90 mm Resolution m3 = 0.25 mm (10 mil) Reading field: 40 mm … 100 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 40 mm … 140 mm Fig. 6.6: N1-optics 1D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 32 Reading distance [mm] Reading field height [mm] Resolution m1 = 0.127 mm (5 mil) Reading field: 40 mm … 70 mm Resolution m2 = 0.19 mm (7.5 mil) Reading field: 40 mm … 90 mm Resolution m3 = 0.25 mm (10 mil) Reading field: 40 mm … 100 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 40 mm … 140 mm Fig. 6.7: N1-optics 1D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 33 Reading distance [mm] Reading field width [mm] Resolution m1 = 0.127 mm (5 mil) Reading field: 40 mm … 60 mm Resolution m2 = 0.19 mm (7.5 mil) Reading field: 40 mm … 90 mm Resolution m3 = 0.25 mm (10 mil) Reading field: 40 mm … 100 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 40 mm … 120 mm Fig. 6.8: N1-optics 2D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 34 Reading distance [mm] Reading field height [mm] Resolution m1 = 0.127 mm (5 mil) Reading field: 40 mm … 60 mm Resolution m2 = 0.19 mm (7.5 mil) Reading field: 40 mm … 90 mm Resolution m3 = 0.25 mm (10 mil) Reading field: 40 mm … 100 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 40 mm … 120 mm Fig. 6.9: N1-optics 2D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 35 Reading distance [mm] Reading field width [mm] Resolution m1 = 0.19 mm (7.5 mil) Reading field: 70 mm … 140 mm Resolution m2 = 0.25 mm (10 mil) Reading field: 60 mm … 170 mm Resolution m3 = 0.35 mm (14 mil) Reading field: 50 mm … 200 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 50 mm … 220 mm Fig. 6.10: M1-optics 1D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 36 Reading distance [mm] Reading field height [mm] Resolution m1 = 0.19 mm (7.5 mil) Reading field: 70 mm … 140 mm Resolution m2 = 0.25 mm (10 mil) Reading field: 60 mm … 170 mm Resolution m3 = 0.35 mm (14 mil) Reading field: 50 mm … 200 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 50 mm … 220 mm Fig. 6.11: M1-optics 1D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 37 Reading distance [mm] Reading field width [mm] Resolution m1 = 0.19 mm (7.5 mil) Reading field: 70 mm … 110 mm Resolution m2 = 0.25 mm (10 mil) Reading field: 60 mm … 150 mm Resolution m3 = 0.35 mm (14 mil) Reading field: 50 mm … 170 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 50 mm … 200 mm Fig. 6.12: M1-optics 2D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 38 Reading distance [mm] Reading field height [mm] Resolution m1 = 0.19 mm (7.5 mil) Reading field: 70 mm … 110 mm Resolution m2 = 0.25 mm (10 mil) Reading field: 60 mm … 150 mm Resolution m3 = 0.35 mm (14 mil) Reading field: 50 mm … 170 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 50 mm … 200 mm Fig. 6.13: M1-optics 2D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 39 Reading distance [mm] Reading field width [mm] Resolution m1 = 0.19 mm (7.5 mil) Reading field: 120 mm … 240 mm Resolution m2 = 0.25 mm (10 mil) Reading field: 110 mm … 280 mm Resolution m3 = 0.35 mm (14 mil) Reading field: 80 mm … 340 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 70 mm … 360 mm Fig. 6.14: F-optics 1D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 40 Reading distance [mm] Reading field height [mm] Resolution m1 = 0.19 mm (7.5 mil) Reading field: 120 mm … 240 mm Resolution m2 = 0.25 mm (10 mil) Reading field: 110 mm … 280 mm Resolution m3 = 0.35 mm (14 mil) Reading field: 80 mm … 340 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 70 mm … 360 mm Fig. 6.15: F-optics 1D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 41 Reading distance [mm] Reading field width [mm] Resolution m1 = 0.19 mm (7.5 mil) Reading field: 120 mm … 200 mm Resolution m2 = 0.25 mm (10 mil) Reading field: 110 mm … 220 mm Resolution m3 = 0.35 mm (14 mil) Reading field: 80 mm … 300 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 70 mm … 320 mm Fig. 6.16: F-optics 2D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 42 Reading distance [mm] Reading field height [mm] Resolution m1 = 0.19 mm (7.5 mil) Reading field: 120 mm … 200 mm Resolution m2 = 0.25 mm (10 mil) Reading field: 110 mm … 220 mm Resolution m3 = 0.35 mm (14 mil) Reading field: 80 mm … 300 mm Resolution m4 = 0.5 mm (20 mil) Reading field: 70 mm … 320 mm Fig. 6.17: F-optics 2D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 43 Reading distance [mm] Reading field width [mm] Resolution m1 = 0.35 mm (14 mil) Reading field: 60 mm … 400 mm Resolution m2 = 0.5 mm (20 mil) Reading field: 50 mm … 520 mm Resolution m3 = 1 mm (40 mil) Reading field: 50 mm … 800 mm Fig. 6.18: L1-optics 1D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 44 Mounting Reading distance [mm] Reading field height [mm] Resolution m1 = 0.35 mm (14 mil) Reading field: 60 mm … 400 mm Resolution m2 = 0.5 mm (20 mil) Reading field: 50 mm … 520 mm Resolution m3 = 1 mm (40 mil) Reading field: 50 mm … 800 mm Fig. 6.19: L1-optics 1D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 45 Reading distance [mm] Reading field width [mm] Resolution m1 = 0.35 mm (14 mil) Reading field: 80 mm … 280 mm Resolution m2 = 0.5 mm (20 mil) Reading field: 60 mm … 350 mm Resolution m3 = 0.8 mm (32 mil) Reading field: 50 mm … 520 mm Resolution m4 = 1 mm (40 mil) Reading field: 50 mm … 580 mm Fig. 6.20: L1-optics 2D-codes Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 46 Reading distance [mm] Reading field height [mm] Resolution m1 = 0.35 mm (14 mil) Reading field: 80 mm … 280 mm Resolution m2 = 0.5 mm (20 mil) Reading field: 60 mm … 350 mm Resolution m3 = 0.8 mm (32 mil) Reading field: 50 mm … 520 mm Resolution m4 = 1 mm (40 mil) Reading field: 50 mm … 580 mm Fig. 6.21: L1-optics 2D-codes Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 47: Mounting The Code Reader

    ð Max. tightening torque of the fastening screws: 1.4 Nm ð Location and thread depth of the mounting thread: see chapter 15.5 "Dimensioned drawings" Ä Mount the mounting bracket on the rod with the clamp profile (system-side). Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 48: Replace Housing Hood

    Ä Then lift the housing hood up and off of the housing base. Ä Then mount the new housing hood in the reverse order. The tightening torque of the fastening screws is 0.25 Nm. Fastening screws Housing hood Fig. 6.22: Replace housing hood Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 49: Attaching The Diffusor Foil

    Ä Attach the diffusor foil to the housing screen from bottom to top. Fig. 6.24: Attaching the diffusor foil NOTICE Avoid air bubbles when attaching the diffusor foil! Ä When attaching the diffusor foil, take care to prevent bubbles from forming under the film. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 50: Electrical Connection

    Extra-Low Voltage). NOTICE Degrees of protection IP65 or IP67/69K! Degree of protection IP65 or IP67/69K (with devices with stainless steel housing) is achieved only if the connectors and caps are screwed into place. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 51: Overview

    The voltage supply (18 V … 30 V DC) is connected at the PWR / SWIO M12 plug. The RS 232/RS 422 interface on the PWR / SWIO M12 plug is directly connected to the host. To connect to other fieldbus systems, e.g., PROFIBUS, PROFINET, EtherCAT, etc., Leuze offers various connection units (see chapter 7.6 "Connecting code reader to fieldbus").

  • Page 52: Pwr / Swio

    The shield of the connection cable is on the thread of the M12 connector. NOTICE The core colors only apply if Leuze’s original connection cables are used (see chapter 16.4 "Ca- bles accessories"). CAUTION UL applications! For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC (Na- tional Electric Code).
  • Page 53 GNDIN (Pin 2) Switching input Switching input to controller Fig. 7.3: Switching input SWIO3 and SWIO4 connection NOTICE Maximum input current! Ä The input current of the respective switching input is maximum 8 mA. Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 54 (and not as a switching in- put), the switching output malfunctions. RS 232/RS 422 interface The RS 232/RS 422 interface is used primarily for outputting the read and decoded code contents of the activated code types. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 55: Host - Host Input / Ethernet

    M12 socket. NOTICE Use ready-made cables! Ä If possible, use the ready-made cables from Leuze (see chapter 16.4 "Cables accessories"). Ethernet star topology The code reader is operated as a "stand-alone" single device in an Ethernet star topology with individual IP address.
  • Page 56 Ä Ensure adequate shielding. Ä The entire interconnection cable must be shielded and earthed. Ä The RD+/RD- and TD+/TD- wires must be stranded in pairs. Ä Use at least a CAT 5 cable for the connection. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 57: Cable Lengths And Shielding

    The following components can be connected to the MA 150 connection unit: • Code reader of the DCR 200i series • Photoelectric sensor/diffuse sensor to activate the code reader • Voltage supply • External illumination • Serial communication RS 232/RS 422 Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 58 50108595 Cable, M12 socket/open cable end, 5-pin, 2 m e.g., 50132077 Cable, M12 socket/connector, 4-pin, 2 m e.g., 50132438 Cable, M12 socket/connector, 12-pin, 2 m e.g., 50130284 Fig. 7.8: Circuit diagram example with MA 150 connection unit Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 59: Starting Up The Device - Basic Configuration

    • GS1 DataBar EXPANDED; number of digits: 14 … 21 • GS1 DataBar TRUNCATED; number of digits: 14 • DataMatrix code ECC200; number of digits: 10x10 … 144x144, or 8x18 … 16x48 • QR code; number of digits: 11x11 … 161x161 • Aztec code; number of digits: 11x11 … 151x151 Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 60: Setting The Communication Parameters

    13 "Diagnostics and troubleshooting". If a problem occurs that cannot be rectified even after checking all electrical connections and settings on the devices and on the host, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 14 "Service and support").

  • Page 61: Automatically Setting The Ip Address

    Setting the IP address with Device-Finder Ä Download the program Device-Finder from the Internet to the PC. ð Call up the Leuze website: www.leuze.com. ð Enter the type designation or part number of the device as the search term. ð The program Device-Finder can be found on the product page for the device under the Downloads tab.

  • Page 62: Ethernet Host Communication

    ð Port number for the communication of the device with the TCP clients The corresponding adjustment options can be found in the webConfig tool: Configuration > Control > Host > Ethernet > TCP/IP Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 63: Rs 232/Rs 422 Communication

    On devices with stainless steel housing, it is not possible to select functions using the control buttons. TRIG Trigger function that activates a read process with the configuration stored in the device, e.g., reading gate control. Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 64 Ä Upon activation of the teach function, only one code may be located in the read field of the device. NOTICE TEACH function not for Pharmacode! Ä The teach function cannot be used for Pharmacode codes. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 65: Performing Further Settings

    ð webConfig tool: Configuration > Control > Digital I/Os NOTICE Alternatively, depending on the camera operating mode, you can activate decoding using the + online command and deactivate it using the – online command (see chapter 11.1 "Online com- mands"). Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 66: Activating Camera Operating Mode

    • Max. decoding time Define the maximum decoding time to limit the execution time of the code search algorithm. The adjustment options can be found in the webConfig tool: Configuration > Decoder > Properties Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 67: Transfer Configuration Data

    With the webConfig tool, you can store complete device configurations on data carriers and transfer them from these to the device: Maintenance > Backup/Restore This storage of configuration data is especially useful if you want to store basic configurations which will re- quire only minor changes. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 68: Starting Up The Device - Webconfig Tool

    Ä Start the webConfig tool via your PC's Internet browser with IP address 192.168.60.101 or with the IP address set by you. ð 192.168.60.101 is the standard Leuze IP address for communication with code readers of the DCR 200i series. The PC displays the webConfig start page with the current process information in the Process operating mode: •...
  • Page 69 If the limited number of Firefox sessions is exceeded, it may no longer be possible to address the device via the webConfig tool. Ä Do not use the Internet browser's refresh function: [Shift] [F5] or [Shift] + mouse click Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 70: Short Description Of The Webconfig Tool

    Located in the upper left of all pages of the webConfig tool is a software switch for changing the operating mode (Process - Service). After changing to the Service operating mode, the CONFIGURATION menu is displayed. Changing the operating mode (Process - Service) Fig. 9.2: CONFIGURATION menu of the webConfig tool Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 71: Menu Options Of The Webconfig Tool

    9.3.3 CONFIGURATION menu NOTICE Configuration changes only in the Service operating mode! Ä Changes made using the CONFIGURATION menu can only be performed in the Service op- erating mode. Fig. 9.3: CONFIGURATION menu Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 72: Configuring Applications With The Wizard

    Ä Select CONFIGURATION > [Start Wizard]. Ä Make the settings using the configuration steps presented by the wizard. NOTICE The settings are not saved until the final configuration step (FINISH) is performed. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 73: Ethernet/Ip

    On delivery, the automatic address assignment via DHCP server is defined as the standard setting of the sensor. If no automatic address assignment occurs, the network address is set as follows: • IP address: 0.0.0.0 Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 74: Manually Setting The Ip Address

    Ä Deactivate DHCP operation and enter the IP address. NOTICE If the IP address is set via the webConfig tool, it is active immediately after transfer to the de- vice. A restart is not required. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 75: Configuration For A Rockwell Control Without Eds Support

    Min 1 byte - up to max. 265 bytes for the default output assembly Configuration Assembly Instance Address of the configuration as- Instance 190 sembly Configuration Size Length of the configuration as- 4 bytes sembly Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 76: Configuration For A Rockwell Control With Eds Support

    Integrating the hardware in the PLC and installing the EDS file To integrate the sensor and to establish a connection between the PLC and the sensor, proceed as follows: Ä Download the EDS file from the Leuze website www.leuze.com under the corresponding product on the Downloads tab.

  • Page 77: Eds Object Classes

    The Vendor ID assigned by ODVA for Leuze electronic GmbH + Co. KG is 524D. Device type The DCR 258i is defined as a generic device (keyable) by Leuze. According to ODVA, the DCR 258i is as- signed number 43D = 0x2B. Product Code The product code is an ID assigned by Leuze that has no further impact on other objects.

  • Page 78: 10.6.2 Class 4 - Assembly

    Data Byte xy Data Byte 254 The number of data starting at byte 7 is defined in the control while configuring the sensor. This makes it possible to use the assembly with any length. Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 79 NOTICE Formula for calculating the assembly length: Length of the assembly = 11 + length of the result/bar code For results/bar codes with length 10, the assembly must be configured with a length of 11 + 10 = 21. Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 80 NOTICE Formula for calculating the assembly length: Length of the assembly = 13 + length of the result/bar code For results/bar codes with length 10, the assembly must be configured with a length of 13 + 10 = 23. Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 81 Length of the assembly = 10 + length of the entry data For entry data with length 10, the assembly must be configured with a length of 10 + 10 = 20. NOTICE An example for using the assembly: see chapter 10.6.9 "Example configuration" Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 82 It is also possible to specify the length of the assembly with one byte and only use the control bits. NOTICE Formula for calculating the assembly length: Length of the assembly = 9 + length of the entry data For entry data with length 10, the assembly must be configured with a length of 9 + 10 = 19. Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 83 In the configuration assembly, all parameters have the value 0. Changing the individual default values is possible at any time. The participant is defined in off-line mode; the data must subse- quently be transferred to the control. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 84: 10.6.3 Class 103 - I/O Status And Control

    (event counter) Switching output comparison state toggle bit (event counter) Reserved SWIO 4 Status (input/output) Output activation Reset Event Counter Switching output comparison state (event counter) Switching output comparison state toggle bit (event counter) Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 85 If SWOUT switches several times was configured as comparison mode, this bit is toggled each time the event counter is exceeded. The bit is reset to the initial value by resetting the event counter. 0 > 1: Event counter exceeded 1 > 0: Event counter exceeded again Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 86: 10.6.4 Class 106 - Activation

    If the data reset control bit is activated, the following actions are carried out: 1. Deletion of results that may still be stored 2. Resetting of the attributes of Class 107 – Result data Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 87: 10.6.5 Class 107 - Result Data

    0: User data 1: Response from command interpreter Further results in the buffer This signal indicates whether further results are in the buffer: 0: No 1: Yes Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 88: 10.6.6 Class 108 - Entry Data

    The fragments can then be transmitted one after another with a handshake. Object class 108 = 0x6C Services: • Get Attribute Single 0x0E • Set Attribute Single 0x10 Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 89 6: Invalid number of remaining fragments, i.e., with activated fragmentation, the remaining fragments are not consistent. NOTICE The following sequence diagram shows with examples how the Data acceptance‚ Data rejection and Error code attributes are connected. Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 90 Information with a length of max. 255 bytes. Activate input fragmentation This attribute specifies whether the messages from the control to the DCR 258i should be transferred in fragments: 0: Fragmentation inactive 1: Fragmentation active Fragment number Current fragment number Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 91: 10.6.7 Class 109 - Device Status And Device Control

    From the viewpoint of the communication, this class contains generic status and control information which is interpreted for each device in the EDS file and in the device application. Object Class 110 = 0xA1 Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 92 1: Negative reference code comparison Reference code teach 0 > 1: Starts with teach-in of the reference code Auto Setup Starts and stops the auto setup function. 0 > 1: Start auto setup 1 > 0: Stop auto setup Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 93: 10.6.9 Example Configuration

    The following screenshot shows the configuration of the device in the Studio 5000 control software. Fig. 10.5: Configuration example – module definition with Generic Module Fig. 10.6: Configuration example – module definition with the EDS file Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 94 Since the configuration is not used, the length of the configuration assembly is specified as 0. The device then operates with the default values. In this case, the acknowledge mode is not used. Below, examples of what data exchange looks like during two subsequent activations are shown. Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 95 EtherNet/IP Fig. 10.7: Sequence diagram: data exchange when reading a bar code Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 96: Interfaces - Communication

    Most online commands are acknowledged by the device and any requested data returned. For commands that are not acknowledged, command execution can be observed or monitored directly on the device. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 97: 11.1.2 General Online Commands

    • Permanently store found code types and number of digits in the decoder table. This is performed if a configuration code is present! Parameter ’+’ Activates Auto setup Acknowledgment ’CS=x’ Status ’00’ Valid 'CA' command ’01’ Invalid command ’02’ ‘Auto setup' could not be activated Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 98 The values are also output on the bar graph display of the device (SIGNAL QUAL- ITY). Parameter ’+’ activates the alignment mode ’-’ deactivates the alignment mode Acknowledgment ’yyy zzzzzz’ Reading quality in [%]. zzzzzz Code information Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 99 Defined code type (see command 'CA') Defined code information (1 … 244 characters) NOTICE With this function, only code types are recognized that are identified using the Auto setup func- tion or which were set in the setup. Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 100 Device error, no inspection possible ’0’ No device error, ready 3 … 7 No function, value is always ’0’ Alternatively, the following acknowledgment is output: ’DS=xx’ Error acknowledgment ’00’ Syntax error ’01’ Other error Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 101: 11.1.3 Online Commands For System Control

    • The code reader is designed as an XML server and communicates on port 10004. You can find detailed information on XML-based communication on the Leuze website: www.leuze.com • Enter the type designation or part number of the device as the search term.

  • Page 102: Care, Maintenance And Disposal

    Ä Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device. Maintenance Repairs to the device must only be carried out by the manufacturer. Ä For repairs, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 14 "Ser- vice and support"). Disposing Ä...

  • Page 103: Diagnostics And Troubleshooting

    Measures PWR LED • No operating voltage connected to • Check operating voltage the device • Contact Leuze customer service (see • Hardware error chapter 14 "Service and support") Red, continuous Device error/parameter enable Contact Leuze customer service (see chapter light 14 "Service and support")

  • Page 104: Service And Support

    Service and support Service and support Service hotline You can find the contact information for the hotline in your country on our website www.leuze.com under Contact & Support. Repair service and returns Defective devices are repaired in our service centers competently and quickly. We offer you an extensive service packet to keep any system downtimes to a minimum.

  • Page 105: Technical Data

    With screwed-on M 12 connectors or mounted caps Weight 392 g (stainless steel housing with glass pane) Dimensions (H x W x D) 66 x 46 x 45.5 mm Fastening 2 M4 threaded inserts on the rear, 3.5 mm deep Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 106: Optical Data

    0.19 mm (7.5 mil) … 0.33 mm (13 mil) • Low Density (F) 0.25 mm (10 mil) … 0.5 mm (20 mil) • Ultra Low Density (L) 0.35 mm (14 mil) … 1.0 mm (40 mil) Reading performance Reading distance see chapter 6.1.3 "Determining the reading distance" Electronic shutter speeds 68 µs … 5 ms (flash) Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 107: Code Specifications

    Minimum 30 minutes at +24 V DC and an ambient temperature of -30 °C Tab. 15.6: Environmental data Ambient temperature (opera- -+30 °C … +45 °C tion) Ambient temperature (storage) -20 °C … +70 °C 15.5 Dimensioned drawings all dimensions in mm A Optical axis Fig. 15.1: DCR 200i dimensioned drawing Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 108: Dimensioned Drawings - Accessories

    A Optical axis Fig. 15.2: Dimensioned drawing of DCR 200i with stainless steel housing 15.6 Dimensioned drawings - Accessories all dimensions in mm Fig. 15.3: Dimensioned drawing of the BTU 320M-D12 mounting system Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 109 Technical data all dimensions in mm Fig. 15.4: Dimensioned drawing of the BT 320M mounting bracket Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 110 Technical data all dimensions in mm Fig. 15.5: Dimensioned drawing of the BTU 320M-D12-RL70 mounting bracket for ring light Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 111 Art.-No. MA 150 0130109 all dimensions in mm Earthing strap Green LED: PWR White LED: SWI1 White LED: SWO2 White LED: SWIO3 White LED: SWIO4 Fig. 15.6: Dimensioned drawing of MA 150 connection unit Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 112: Order Guide And Accessories

    -: Plastic G: Glass P: Polarization filter V: Stainless steel housing F001: NPN inputs/outputs H: Heating NOTICE A list with all available device types can be found on the Leuze website www.leuze.com. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 113: Type Overview

    Tab. 16.5: Accessories – PWR interconnection cable (reduction to M12, 5-pin) Part no. Part designation Description M12 socket (12-pin, A-coded), axial connector M12 connector (5-pin, A-coded), shielded 50137694 KDS S-M12-CA-M12-5A-P1-004-23X Interconnection cable, length 0.4 m Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 114 BUS OUT connection cable, length 2 m 50106900 KB ET-5000-SSA BUS OUT connection cable, length 5 m 50106901 KB ET-10000-SSA BUS OUT connection cable, length 10 m 50106902 KB ET-15000-SSA BUS OUT connection cable, length 15 m 50106905 KB ET-30000-SSA BUS OUT connection cable, length 30 m Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 115: Other Accessories

    Tab. 16.14: Accessories – Ethernet switch Part no. Part designation Description 50135196 MD 708-21-42/D4-12 Ethernet switch with 5 connections 50135197 MD 708-21-82/D4-12 Ethernet switch with 9 connections Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 116: Ec Declaration Of Conformity

    EC Declaration of Conformity EC Declaration of Conformity The code readers of the DCR 200i series have been developed and manufactured in accordance with the applicable European standards and directives. Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 117: Appendix

    Group separator RECORD SEPARATOR Record separator UNIT SEPARATOR Unit separator SPACE Space EXCLAMATION POINT Exclamation point " QUOTATION MARK Quotation mark NUMBER SIGN Number sign DOLLAR SIGN Dollar sign PERCENT SIGN Percent sign Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 118 Question mark COMMERCIAL AT Commercial AT Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Capital letter Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 119 Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 120: Code Samples

    Code samples Module 0.3 Fig. 18.1: Code type: 2/5 Interleaved Module 0.3 Fig. 18.2: Code type: Code 39 Module 0.3 Fig. 18.3: Code type: Codabar Module 0.3 Fig. 18.4: Code type: Code 128 Module 0.3 Fig. 18.5: Code type: EAN 128 Leuze electronic GmbH + Co. KG DCR 258i...
  • Page 121 Code type: EAN 8 SC 0                    S Fig. 18.8: Code type: EAN 13 add-on DCR 200i Fig. 18.9: Code type: DataMatrix ECC200 DCR 200i Fig. 18.10: Code type: QR Code Test symbol Fig. 18.11: Code type: Aztec DCR 200i series Fig. 18.12: Code type: PDF417 Leuze electronic GmbH + Co. KG DCR 258i...

  • Page 122: Configuration Via Configuration Codes

    The configuration codes can only be read in individually. Reset to factory settings (without IP address) Fig. 18.13: Configuration code: reset to factory settings Setting the IP address to the Leuze default address Fig. 18.14: Configuration code: Setting the IP address DHCP activation Fig. 18.15:...

  • Page 123: License Terms

    (CD-ROM or DVD) if you submit a request to our customer support within three years of distribution of the product at the following address: Service center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Source code DCR 200i...

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