Related Manuals for Custom Equipment HY-BRID LIFTS I HB-P4.5
Summary of Contents for Custom Equipment HY-BRID LIFTS I HB-P4.5
- Page 1 BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-648 REV G PUSH-AROUND AERIAL WORK PLATFORM HB-P4.5 HB-P5.0 SERIES I...
-
Page 2: Notes
The operation and safety manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift. Users must read and understand all information in the Safety and Operations Manual before operation. -
Page 3: Table Of Contents
TABLE OF CONTENTS INDEX OF FIGURES NOTES ......................................2 FIGURE 1: Equivalent Stability Test ................................ 7 FIGURE 2: Maintenance PIN Lock Use ..............................7 FOREWORD ....................................3 FIGURE 3: Maintenance PIN Lock Storage ............................7 TABLE OF CONTENTS ................................4 FIGURE 4: Battery Maintenance Access ............................ -
Page 4: Section 1 | Safety
Although Custom Equipment, LLC conforms to specified EN: 280, it is the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment, LLC, but by the various safety boards in your area, as well as additional requirements set forth by EN: 280. - Page 5 SECTION 1 | SAFETY FAILURE TO COMPLY WITH THE LISTED SAFETY PRECAUTIONS MAY RESULT IN MACHINE DAMAGE, PERSONNEL INJURY, OR DEATH. Other Guidelines • Never work under an elevated platform until maintenance locks have been engaged. • Remove all rings, watches, and jewelry when performing any maintenance. •...
-
Page 6: Section 2 | Maintenance
SECTION 2 | MAINTENANCE SECTION 2 | MAINTENANCE 2.1 | BATTERY MAINTENANCE AGM BATTERIES 2.3 | CHARGING THE BATTERY Battery cycle life will vary significantly depending on the depth of discharge. The deeper the depth of discharge the This unit is equipped with either a deep cycle 12-volt AGM maintenance-free battery or a deep cycle Group 27 fewer cycles a battery will deliver. -
Page 7: Lubrication
SECTION 2 | MAINTENANCE SECTION 2 | MAINTENANCE 2.4 | LUBRICATION Item Specification Frequency of Lubrication Wheels Teflon Spray Quarterly 2.5 | COMPONENTS REQUIRING ADJUSTMENT Under normal use, no components should require adjustment. Contact the manufacturer if adjustments are required. 2.6 | EXAMINATION, REPAIR, REPLACEMENT OF LIMITED LIFE COMPONENTS With proper use, regular battery charging, and regular inspection, there are no limited life components that require routine replacement. -
Page 8: Section 3 | Maintenance Checklists
SECTION 3 | MAINTENANCE CHECKLISTS SECTION 3 | MAINTENANCE CHECKLISTS 3.1 | PRE-START INSPECTION CHECKLIST THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. -
Page 9: Frequent Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS SECTION 3 | MAINTENANCE CHECKLISTS 3.3 | PRE-DELIVERY/ANNUAL CHECKLIST 3.2 | FREQUENT INSPECTION CHECKLIST AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO MANUFACTURER’S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO MANUFACTURER’S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS, EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS,... -
Page 10: Section 4 | Technical References
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC Part No. HS-HB-P4.5/5.0 MAINTENANCE & TROUBLESHOOTING SUPO-648 MAINTENANCE & TROUBLESHOOTING SUPO-648 HB-P4.5/HB-P5.0 REV G HB-P4.5/HB-P5.0 REV G... -
Page 11: Electrical Schematic
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.2 | ELECTRICAL SCHEMATIC Part No. WS-144-20-001-51 MAINTENANCE & TROUBLESHOOTING SUPO-648 MAINTENANCE & TROUBLESHOOTING SUPO-648 HB-P4.5/HB-P5.0 REV G HB-P4.5/HB-P5.0 REV G... -
Page 12: Section 5 | Wiring Diagrams
SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.1 | WIRING DIAGRAM Part No. WD-144-20-001-51 MAINTENANCE & TROUBLESHOOTING SUPO-648 MAINTENANCE & TROUBLESHOOTING SUPO-648 HB-P4.5/HB-P5.0 REV G HB-P4.5/HB-P5.0 REV G... -
Page 13: Upper Control Wiring Diagram
SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.2 | UPPER CONTROL WIRING DIAGRAM Part No. WD-144-21-010-51 MAINTENANCE & TROUBLESHOOTING SUPO-648 MAINTENANCE & TROUBLESHOOTING SUPO-648 HB-P4.5/HB-P5.0 REV G HB-P4.5/HB-P5.0 REV G... -
Page 14: Section 6 | Troubleshooting Flowcharts
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.1 | TROUBLESHOOTING FLOWCHART: POWER Troubleshooting Step 1: Main Power MAINTENANCE & TROUBLESHOOTING SUPO-648 MAINTENANCE & TROUBLESHOOTING SUPO-648 HB-P4.5/HB-P5.0 REV G HB-P4.5/HB-P5.0 REV G... -
Page 15: Troubleshooting Flowchart: Elevating
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.2 | TROUBLESHOOTING FLOWCHART: ELEVATING Troubleshooting Step 2A: Elevating MAINTENANCE & TROUBLESHOOTING SUPO-648 MAINTENANCE & TROUBLESHOOTING SUPO-648 HB-P4.5/HB-P5.0 REV G HB-P4.5/HB-P5.0 REV G... -
Page 16: Troubleshooting Flowchart: Lowering
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.3 | TROUBLESHOOTING FLOWCHART: LOWERING Troubleshooting Step 2B: Lowering MAINTENANCE & TROUBLESHOOTING SUPO-648 MAINTENANCE & TROUBLESHOOTING SUPO-648 HB-P4.5/HB-P5.0 REV G HB-P4.5/HB-P5.0 REV G... -
Page 17: Section 7 | Parts Diagrams
SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS 7.2 | MAIN POWER/SAFETY CIRCUIT USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS. USE OF NON-OEM PARTS WILL VOID WARRANTY. REPLACEMENT OF THE FOLLOWING COMPONENTS WILL AFFECT THE STRENGTH, STABILITY, OR SAFETY FUNCTION OF THE UNIT: BATTERY, HYDRAULIC CYLINDER, AND ALL STRUCTURAL COMPONENTS. -
Page 18: Elevate/Lower Circut Parts
SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS 7.3 | ELEVATE/LOWER CIRCUT PARTS Item # Part Number Description ELEC-602-KIT Enable Switch ELEC-635 Alarm ELEC-002A-KIT Up/Down Rotary Switch ELEC-636 Overload Indicator Light ELEC-632 Time Delay Relay 144-21-011-51-K Manifold Block Assembly HYDR-007-2F Down Valve &... -
Page 19: Wheels/Breaks
SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS 7.4 | WHEELS/BREAKS 7.4 | WHEELS/BREAKS 7.5 | COVERS/OTHER Item # Part Number Description Item # Part Number Description HARD-086 Level 144-21-031-50-K Rigid Caster Assembly 1000132101 Cabinet Latch WHEE-713-5 Swivel Caster Assembly 1000307601 Gate Latch WHEE-706-KIT... -
Page 20: Section 8 | Warranty
Company, at its option, to repair or replace (or have one of its designated authorized dealers repair Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (the “Company”) or replace) the Product or part, component or assembly thereof that contains a defect in materials or warrants to the first end-user (“Buyer”) that:... -
Page 21: Section 9 | Inspection And Repair Log
SECTION 9 | INSPECTION AND REPAIR LOG SECTION 9 | INSPECTION AND REPAIR LOG Date Comments Date Comments MAINTENANCE & TROUBLESHOOTING SUPO-648 MAINTENANCE & TROUBLESHOOTING SUPO-648 HB-P4.5/HB-P5.0 REV G HB-P4.5/HB-P5.0 REV G... - Page 22 NOTES NOTES MAINTENANCE & TROUBLESHOOTING SUPO-648 MAINTENANCE & TROUBLESHOOTING SUPO-648 HB-P4.5/HB-P5.0 REV G HB-P4.5/HB-P5.0 REV G...
- Page 23 © 2016 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel.: +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with specified EN:280 requirements Revision Date: June 2016 Printed In The USA...
Need help?
Do you have a question about the HY-BRID LIFTS I HB-P4.5 and is the answer not in the manual?
Questions and answers