Custom Equipment Hy-Brid HB 1030E Operation, Safety And Maintenance Manual

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OPERATION,
SAFETY, AND
MAINTENANCE
MANUAL
Hy-Brid Micro Lift
Model HB 1030E
Self-Propelled
Aerial Work Platform
HB1030E Manual
Revision: 7
Page 1 of 28

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Summary of Contents for Custom Equipment Hy-Brid HB 1030E

  • Page 1 OPERATION, SAFETY, AND MAINTENANCE MANUAL Hy-Brid Micro Lift Model HB 1030E Self-Propelled Aerial Work Platform HB1030E Manual Revision: 7 Page 1 of 28...
  • Page 2: Table Of Contents

    PRODUCT DESCRIPTION ..............................3 The purpose of this Operations and Safety Manual is to provide users with the instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift for its intended purpose, ....................................3 URPOSE to position personnel and their necessary tools and materials.
  • Page 3: Product Description

    -4º to 104º F -20º to 40º C Platform Dimensions: Custom Equipment, Inc. designed the Hy-Brid Lift self-propelled scissor lift to be safe and reliable. It is intended With Slide-Out Deck Retracted 25 in. x 60 in. (inside) 0.64 mx1.52 m (inside) for elevating personnel, along with their necessary tools and materials to overhead work locations.
  • Page 4 Only qualified operators may operate this unit. Safety Features All operators must read and understand the Operation and Safety Manual. They must understand all decals and warning labels on unit. Emergency Stop. This lift is equipped with two emergency stop switches, one at the platform control and Do not work on platform if your physical condition is such that you feel dizzy or unsteady in any way.
  • Page 5 SERIAL NUMBER PLATE DE603 HB1030 MODEL NUMBER DECAL DE602E SERIAL NUMBER PLATE DE608 WWW.HYBRIDLIFTS.COM DE609 HY-BRID LIFTS DE610 LOWER CUSTOM EQUIPMENT LOGO DE611 NO FORK DECAL DE612 PH WARNING DECAL DE613 LANYARD ATTACHMENT POINT DECAL DE614 SELECTOR SWITCH DECAL DE615...
  • Page 6: Operation

    Operation Controls Lower Controls Item Control Description Preliminary Unpacking Instructions and Dealer Inspection Enables machine controls Indicates total elapsed time Maintenance locks must be engaged prior to inspecting or servicing the unit when the platform is extended. Hour Meter/ machine has been operated. Inspect machine for any possible damage during shipment;...
  • Page 7: Pre - Start

    Pre-start Inspection Braking Before use each day or at the beginning of each shift, the machine shall be given a visual inspection and WARNING functional test. Repairs (if any) must be made prior to operating the machine, as it is critical to ensure safe operation of the machine.
  • Page 8: Maintenance

    Elevating and Lowering the Platform Maintenance WARNING Using Upper Platform Controls Make sure the platform controls are selected with the selector switch at the base controls. To raise or lower the FAILURE TO COMPLY WITH THE LISTED SAFETY platform, press the Lift/Lower Enable Button in front of the joystick. While holding down the Enable Button, hold PRECAUTIONS MAY RESULT IN MACHINE down the Up or Down Button until the platform is in the desired position.
  • Page 9: Lubrication

    PREDELIVERY/FREQUENT INSPECTION CHECKLIST Lubrication Item Specification Frequency of Lubrication WARNING Front Wheels Light Grease Quarterly AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND Components requiring adjustment ADJUSTED TO MANUFACTURER'S REQUIREMENTS BY A QUALIFIED Under normal use, no components should require adjustment. Contact your dealer if the brake, steering clutch, or MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY mode limit switches need adjustment.
  • Page 10 PRESTART INSPECTION CHECKLIST MONTHLY INSPECTION CHECKLIST WARNING WARNING THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH THIS CHECKLIST MUST BE USED AT MONTHLY OR AFTER EVERY SHIFT OR AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE 100 HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR.
  • Page 11 Troubleshooting Motor Control Status LED Diagnostics Programmer Display LED Code Explanation Possible Cause If unit is not functioning, check the following: Battery is connected. Temperature >92º C or <-25ºC. Excessive load on vehicle. THERMAL CUTBACK ¤ ¤ Over-/under-temp. cutback Key Switch is turned on. Electromagnetic brake not releasing Emergency stop switches are reset.
  • Page 12: Maintenance

    Replacement Parts Hydraulic Base Steer SUB A7E Cylinder LAS-M026 Top Cover Assembly CAUTION Lower Control SUB A8E Panel Slide Out LAS-M078 Assembly USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS. Channel Joystick Box Contact your dealer for replacement part availability and pricing. The following may be available for replacement parts. SUB A9E Control Panel Assembly...
  • Page 13 Note: Parts may vary from photograph for different models. Note: Parts may vary from photograph for different models. HB-WC-SO Slide-Out Assembly HARD-092 Square Plug HARD-603 HB-P Manual Box Platform Assembly HB-WC-R SUB A9E HB-WC-L W/C Right Assembly Upper Control Box W/C Left Assembly HB-WC-G ELEC-635...
  • Page 14: Schematic

    Note: Parts may vary from photograph for different models. Electrical Schematic SUB A3-1 10” Caster Assembly WHEE-603 10” Front Wheel WHEE-600-1 Rear Wheel (See insert for larger view.) Hydraulic Schematic LAS-M055 Upper Conduit HYDR-007-2 Hydraulic Cylinder HYDR-600 Hydraulic Hose HB1030E Manual Revision: 7 Page 25 of 28 HB1030E Manual...
  • Page 15 Authorized Dealers for direct labor costs incurred according to the Company’s current authorized Field Service Rate (FSR) and/or any established ‘Flat Rate Guides’. Custom Equipment does not pay labor on any consumable items such as batteries, brakes, or tire wear. In no event shall the Company be liable for any...

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