Related Manuals for Custom Equipment HY-BRID LIFTS II Series
Summary of Contents for Custom Equipment HY-BRID LIFTS II Series
- Page 1 OPERATIONS & SAFETY MANUAL SUPO-610 REV M SELF-PROPELLED AERIAL WORK PLATFORM HB-1030 HB-1430 SERIES II...
- Page 2 NOTES If there is a question about application and/or oper- ation, contact Custom Equipment, Inc. 2647 Hwy 175 Richfield, WI 53076 U.S.A. Tel: +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com OPERATIONS & SAFETY SUPO 610 HB-1030/HB-1430 REV M...
- Page 3 The operation and safety manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift. Users must read and under- stand all information in the Safety and Operations Manual before operation.
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Page 4: Table Of Contents
TABLE OF CONTENTS SECTION 1 | SAFETY .................................6 1.1 | SAFETY SYMBOLS ..............................6 1.2 | GENERAL RULES AND PRECAUTIONS ......................6 1.3 | SAFETY FEATURES ..............................7 1.4 | SAFETY INDICATORS & INTERLOCKS .........................7 1.5 | SAFETY CONTROLS ..............................8 1.6 | MAINTENANCE LOCK .............................9 1.7 | SAFETY GUIDELINES ..............................10 SECTION 2 | PRODUCT DESCRIPTION ........................12 2.1 | GENERAL ..................................12... - Page 5 INDEX OF FIGURES FIGURE 1: POTHOLE GUARD ................................7 FIGURE 2: EMERGENCY LOWERING VALVE ........................... 8 FIGURE 3: DOWN INSTRUCTION DECAL NO. DE600-29 ......................8 FIGURE 4: MAINTENANCE LOCK PIN USE ............................. 9 FIGURE 5: MAINTENANCE LOCK PIN STORAGE .......................... 10 FIGURE 6: DECAL LOCATIONS ................................
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Page 6: Section 1 | Safety
Although Custom Equipment, Inc. Conforms to specified ANSI & OSHA, it is the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment, Inc., but by the various safety boards in your area, as well as additional requirements set forth by ANSI and OSHA. -
Page 7: Safety Features
SECTION 1 | SAFETY 1.3 | SAFETY FEATURES • Puncture-proof Wheels. • Guardrails—42 in (1.07 m) height with 4 in (10.16 cm) kick plates. • Non-slip Deck. • Entrance Gate. • Automatic Parking Brake. • Free Descent Protection. A velocity fuse is installed in the hydraulic circuit to prevent the platform from descend- ing in case of a ruptured hydraulic hose. -
Page 8: Maintenance Lock
SECTION 1 | SAFETY EMERGENCY LOWERING PUSH, TURN AND PULL KNOB Figure 3: Down Instruction Decal No. DE600-29 Figure 2: Emergency Lowering Valve WARNING IF PLATFORM SHOULD FAIL TO LOWER, DO NOT ATTEMPT TO CLIMB DOWN THE BEAM ASSEMBLY. SERIOUS INJURY MAY RESULT. -
Page 9: Safety Guidelines
SECTION 1 | SAFETY Figure 4: Maintenance Lock Pin use Figure 5: Maintenance Lock Pin storage 1.7 | SAFETY GUIDELINES Only qualified operators may operate this unit. • All operators must read and understand the Operation and Safety Manual. They must understand all decals and warning labels on unit. - Page 10 SECTION 1 | SAFETY DANGER DO NOT OPERATE MACHINE NEAR POWER LINES. THE PLATFORM AND ENCLOSURES ARE NOT INSULATED. Equipment is only as safe as the operator. • Do not use ladders or scaffolding on the platform to obtain greater height. •...
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Page 11: Section 2 | Product Description
SECTION 2 | PRODUCT DESCRIPTION Custom Equipment’s Hy-Brid Scissors Lift is an aerial work platform designed to be safe and reliable. The purpose of the machine is to elevate personnel, along with their necessary tools and materials to overhead work locations. Man- ufacturer approval is required for any use other than the intended use. - Page 12 SECTION 2 | PRODUCT DESCRIPTION Minimum Machine Loading-Floor 97.2 psf 4.54 kPa Pressure 125.3 psf 6.00 kPa Maximum Machine Loading-Floor 153.9 psf 7.37 kPa Pressure 180.0 psf 8.43 kPa ENVIRONMENTAL LIMITATIONS No Windy Conditions/Indoor Use Only No Windy Conditions/Indoor Use Only Wind ( C ) ( C )
- Page 13 THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATIONS & SAFETY SUPO 610 HB-1030/HB-1430 REV M...
- Page 14 SECTION 3 | DECALS 3.1 | DECAL LOCATION OPERATIONS & SAFETY SUPO 610 HB-1030/HB-1430 REV M...
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Page 15: Decal Descriptions
SECTION 3 | DECALS 3.2 | DECAL DESCRIPTIONS Item # Part # Description 112-21-008-50 DECALS,HB-1030,KIT 112-21-008-55-K DECALS,HB-1430,KIT DE708 DECAL,CLEAR DE707 DECAL,KEEP DE717-62 DECAL,SAFETY STRIPE (12.00) DE652 DECAL,WEBSITE DE600E-10 DECAL,MANUAL BOX DE709 DECAL, LWR DE600-28 DECAL,E-DOWN LOCATION DE600E-14 DECAL,MAINT LOCK DE600-29 DECAL,E-DOWN DE717-61 DECAL,SAFETY STRIPE (24.00) - Page 16 SECTION 3 | DECALS No Authorized Use Do not operate this machine unless you have been trained in safe operation. Training includes complete knowledge of the safety and operating instructions contained in the manufacturer’s manual, your employer’s work rules, and appli- cable government regulations.
- Page 17 SECTION 3 | DECALS Battery Charger Cord Tip Hazard Tip Hazard Do not elevate platform on an incline or step. Tip Hazard Do not elevate platform on a slope. Tip Hazard Do not elevate platform on uneven or soft surfaces. Indoor Use Only: No Wind Load Electrocution Hazard This machine is not insulated.
- Page 18 SECTION 3 | DECALS Brake Release Emergency Lowering Battery disconnect Fork pocket Hydraulic oil level Engaging mechanical Action: Enable Switch OPERATIONS & SAFETY SUPO 610 HB-1030/HB-1430 REV M...
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Page 19: Preliminary Unpacking Instructions And Dealer Inspection
SECTION 4 | TRANSPORT, HANDLING & STORAGE 4.1 | PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION Maintenance locks must be engaged prior to inspecting or servicing the unit when the platform is elevated. Inspect machine for any possible damage during shipment; perform pre-delivery inspection. See checklist in the Maintenance Manual. -
Page 20: Fork Lift Pockets
SECTION 4 | TRANSPORT, HANDLING & STORAGE Figure 8: Fork Pockets Figure 9: Tie-Down Points 4.5 | FORK LIFT POCKETS Fork lift pockets are provided from the front and back of the unit for loading and unloading. A forklift from the side of the machine is not recommended. -
Page 21: Section 5 | Operation
SECTION 5 | OPERATION 5.1 | BEFORE YOU OPERATE Before use each day or at the beginning of each shift, the machine shall be given a visual inspection and functional test. Repairs (if any) must be made prior to operating the machine, as it is critical to ensure safe operation of the ma- chine. -
Page 22: Startup/Shut Down
SECTION 5 | OPERATION 5.2 | STARTUP/SHUT DOWN DANGER THE OPERATOR MUST BE AWARE OF THE ENVIRONMENT. DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM, LEVEL SURFACE. Operation Startup & Shutdown Practices • Check that the work area is safe. •... -
Page 23: Elevating And Lowering
SECTION 5 | OPERATION 5.4 | ELEVATING AND LOWERING Using Upper Platform Controls To raise or lower the platform, press the Lift/Lower Enable Button in front of the joystick. While holding down the Enable Button, hold down the Up or Down Button until the platform is in the desired position. The drive function is disabled when the Lift/Lower Enable Button is depressed. -
Page 24: Daily Maintenance
SECTION 5 | OPERATION WARNING DO NOT DRIVE UNIT WHEN STANDING ON EXTENSION. STAND ON PLATFORM BEHIND JOYSTICK. 5.6 | DAILY MAINTENANCE Regular inspection and conscientious maintenance is important to efficient economical operation of this machine. It will help to assure that equipment will perform satisfactorily with a minimum or service and repair. Make checks at the stated intervals or more frequently if required by local operating conditions. -
Page 25: Battery Displays
SECTION 5 | OPERATION 5.8| Battery Displays Figure 14: Battery Charger LED Display This display indicates that the power is on Battery 1 Status Battery 2 Status Power but there is no connection to a battery. The Charging Ready Charging Ready charger must see approximately five (5) volts on a battery to deliver D/C current. -
Page 26: Section 6 | Inspection Checklist
SECTION 6 | PRE-START INSPECTION 6.1 | Pre-Start Inspection Checklist This checklist must be used at the beginning of each shift or after WARNING every six to eight hours of use. Failure to do so could affect the safety of the operator. MODEL NUMBER: SERIAL NUMBER Keep inspection records up-to-date. - Page 27 THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATIONS & SAFETY SUPO 610 HB-1030/HB-1430 REV M...
- Page 28 © 2015 Custom Equipment, Inc. 2647 Highway 175 Richfield, WI 53076 Tel. 262-644-1300 Fax: 262-644-1320 www.hybridlifts.com service@customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, Inc. These machines comply with ANSI/SIA A92.6 and CSA B354.2-01 Revision Date: April 2015 Printed in the U.S.A.
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