Table Of Contents - DANA BREVINI BZ1-204 Installation And Maintenance Manual

CONTENTS
INTRODUCTION ..................................................................................................................................... 5
HOW TO CONSULT THE MANUAL.................................................................................................................... 5
SCOPE OF THE MANUAL .................................................................................................................................. 5
WARRANTY / LIABILITY ..................................................................................................................................... 6
GENERAL WARNINGS ....................................................................................................................................... 6
REPRODUCTION AND COPYRIGHT RESTRICTIONS....................................................................................... 6
REVISIONS ......................................................................................................................................................... 6
TRACKING LIST.................................................................................................................................................. 7
MODELS ............................................................................................................................................................. 7
TECHNICAL DATA ................................................................................................................................. 8
CODE DESCRIPTION: ........................................................................................................................................ 8
CONFIGURATIONS: ........................................................................................................................................... 9
SUPPLY CONDITION ........................................................................................................................... 11
PACKING, HANDLING, RECEIPT ........................................................................................................ 12
PACKING .......................................................................................................................................................... 12
HANDLING........................................................................................................................................................ 13
RECEPTION ...................................................................................................................................................... 14
HANDLING THE GEARBOX WITHOUT PACKING ........................................................................................... 15
STORAGE ............................................................................................................................................. 16
INSTALLATION ..................................................................................................................................... 17
GENERAL INSTRUCTIONS: ............................................................................................................................. 17
INSTALLATION INSTRUCTIONS FOR PUMP DRIVE WITH SAE FLANGE AND RDB COUPLING:................. 17
INSTALLATION INSTRUCTIONS FOR PUMP DRIVE WITH SAE FLANGE AND FP FLEXPLATE COUPLING: 18
INSTALLATION INSTRUCTIONS FOR ADI PUMP DRIVES:............................................................................. 18
ACCESSORY INSTALLATION INSTRUCTIONS: .............................................................................................. 19
LUBRICATION ...................................................................................................................................... 20
PUMP DRIVE LUBRICATION:........................................................................................................................... 20
FILLING AND LEVEL.................................................................................................................................... 20
LUBRICANT TABLE: ......................................................................................................................................... 20
CHECKS ................................................................................................................................................ 22
FIRST START-UP CHECKS:............................................................................................................................. 22
BOLT TIGHTENING TORQUE TABLE: ............................................................................................................. 23
NO-LOAD TESTS:............................................................................................................................................. 23
MAINTENANCE .................................................................................................................................... 24
ROUTINE MAINTENANCE:............................................................................................................................... 24
OIL CHANGE: ................................................................................................................................................... 24
RBD COUPLING MAINTENANCE: ................................................................................................................... 24
FP FLEXPLATE COUPLING MAINTENANCE: .................................................................................................. 24
UNSCHEDULED MAINTENANCE:.................................................................................................................... 24
SCRAP DISPOSAL: .............................................................................................................................. 25
GEARBOX DISPOSAL: ..................................................................................................................................... 25
ECOLOGY INFORMATION: .............................................................................................................................. 25
INSTRUCTIONS FOR SUITABLE WASTE TREATMENT ............................................................................. 25
PROBLEMS AND RELATIVE SOLUTIONS ......................................................................................... 26
IMM-0007EN Pump Drives BZ Dana Incorporated 3